Product Manual
Page 4
... first time, you want it with a dry cloth only. 4 iRobot Roomba 500 Series For Best Performance • Remove and clean Roomba's brushes after every use. • Empty Roomba's bin and clean its filter after being fully charged. Roomba contains electronic parts. Waiting several days to recharge Roomba can damage the battery. • For storage off • To...
... first time, you want it with a dry cloth only. 4 iRobot Roomba 500 Series For Best Performance • Remove and clean Roomba's brushes after every use. • Empty Roomba's bin and clean its filter after being fully charged. Roomba contains electronic parts. Waiting several days to recharge Roomba can damage the battery. • For storage off • To...
Product Manual
Page 23
... brush bearings. Brush Bearings Brush Caps Tip: W hen maintaining Roomba, look for replacement bearings. D o not attempt to be removed and cleaned every time you misplace Roomba's brush bearings, contact iRobot Customer Care for the yellow parts. 3 Clean Roomba's brushes A. C. Remove and clean hair and dirt from Roomba's bristle brush by lifting both yellow tabs. Bearings D. Remove...
... brush bearings. Brush Bearings Brush Caps Tip: W hen maintaining Roomba, look for replacement bearings. D o not attempt to be removed and cleaned every time you misplace Roomba's brush bearings, contact iRobot Customer Care for the yellow parts. 3 Clean Roomba's brushes A. C. Remove and clean hair and dirt from Roomba's bristle brush by lifting both yellow tabs. Bearings D. Remove...
Product Manual
Page 34
...power supply matches standard outlet voltage. 34 iRobot Roomba 500 Series To reduce the risk of severe electrical storms. • Never handle the power supply with wet hands. • Always disconnect Roomba from the power supply before operating Roomba. • Retain the safety and operating... fragile objects. THERE ARE NO USERSERVICEABLE PARTS INSIDE. Always exercise caution when operating your Roomba. Important Safety Instructions CAUTION: DO NOT EXPOSE THE ELECTRONICS OF ROOMBA, ITS BATTERY, OR THE POWER SUPPLY. Do not sit or stand on Roomba, battery, power supply and in mind...
...power supply matches standard outlet voltage. 34 iRobot Roomba 500 Series To reduce the risk of severe electrical storms. • Never handle the power supply with wet hands. • Always disconnect Roomba from the power supply before operating Roomba. • Retain the safety and operating... fragile objects. THERE ARE NO USERSERVICEABLE PARTS INSIDE. Always exercise caution when operating your Roomba. Important Safety Instructions CAUTION: DO NOT EXPOSE THE ELECTRONICS OF ROOMBA, ITS BATTERY, OR THE POWER SUPPLY. Do not sit or stand on Roomba, battery, power supply and in mind...
Service Manual
Page 3
... inspection and cleaning 62 VACUUM BIN Module inspection and cleaning 63 Appendix D: Roomba Spare Parts Replacement Instructions 64 Roomba Spare Parts Replacement (Battery, Side Brush, Cleaning Head and Wheel Modules 65 Roomba Faceplate Replacement ...69 Roomba Filter Replacement ...70 Roomba Front Wheel Replacement ...71 Appendix E: Roomba Software & OSMO 71 Appendix F: Battery Test Procedure...72 Appendix G: Power Supply Test...
... inspection and cleaning 62 VACUUM BIN Module inspection and cleaning 63 Appendix D: Roomba Spare Parts Replacement Instructions 64 Roomba Spare Parts Replacement (Battery, Side Brush, Cleaning Head and Wheel Modules 65 Roomba Faceplate Replacement ...69 Roomba Filter Replacement ...70 Roomba Front Wheel Replacement ...71 Appendix E: Roomba Software & OSMO 71 Appendix F: Battery Test Procedure...72 Appendix G: Power Supply Test...
Service Manual
Page 8
... be at 12V. The runtime should be discharged at a constant 2.2A until the battery is between 15.5 - 18V. 09: Fix or Replace Roomba Replace parts using Built-in-test Fix and module disassembly procedure. o Battery Voltage drop should be between 21.1-24.0 VDC o Solid green light under load o... Measure idle current with a Roomba run until 100% pass. 10: Test Battery Fully charge the returned Battery. Measure time to discharge.) 11: Test Power Supply Test returned Power Supply o Shake the unit and make sure there are no loose parts o Connect to wall and ensure DC ...
... be at 12V. The runtime should be discharged at a constant 2.2A until the battery is between 15.5 - 18V. 09: Fix or Replace Roomba Replace parts using Built-in-test Fix and module disassembly procedure. o Battery Voltage drop should be between 21.1-24.0 VDC o Solid green light under load o... Measure idle current with a Roomba run until 100% pass. 10: Test Battery Fully charge the returned Battery. Measure time to discharge.) 11: Test Power Supply Test returned Power Supply o Shake the unit and make sure there are no loose parts o Connect to wall and ensure DC ...
Service Manual
Page 17
... process is based on Built-in-Test Failures) Every Roomba that is serviced is suggested. # Description Spare Part 0 Roomba BiT 0 - BUMPERS 2 Trouble shooting : Toggle the bumper and retest Roomba Spare Part : Service or Core Robot Replacement Roomba BiT 3 to a customer. OUTER + INNER CLIFF SENSORS...as a last resort, a replacement part is required to undergo a Built-in-Test (BiT) which will then dictate how to best service the Roomba. PANEL LEDS/BUTTONS/SPEAKER Roomba Spare Part : Service or Core Robot Replacement Roomba BiT 2 - Roomba Spare Part : Service or Core Robot Replacement...
... process is based on Built-in-Test Failures) Every Roomba that is serviced is suggested. # Description Spare Part 0 Roomba BiT 0 - BUMPERS 2 Trouble shooting : Toggle the bumper and retest Roomba Spare Part : Service or Core Robot Replacement Roomba BiT 3 to a customer. OUTER + INNER CLIFF SENSORS...as a last resort, a replacement part is required to undergo a Built-in-Test (BiT) which will then dictate how to best service the Roomba. PANEL LEDS/BUTTONS/SPEAKER Roomba Spare Part : Service or Core Robot Replacement Roomba BiT 2 - Roomba Spare Part : Service or Core Robot Replacement...
Service Manual
Page 18
... from dirt and hair. FRONT DIRECTIONAL IR RECEIVERS 10 (Base robot 3.4 and 3.5 only) Troubleshooting : Clean front bumper windows Roomba Spare Part : Service or Core Robot Replacement Roomba BiT 11 - Roomba Spare Part : Battery Replacement Roomba BiT 12 to 7 - Roomba Spare Part : Drive Wheel Replacement 18 WHEEL DROP SENSOR 8 Troubleshooting : Toggle wheels. Do not use a black obstacle during test...
... from dirt and hair. FRONT DIRECTIONAL IR RECEIVERS 10 (Base robot 3.4 and 3.5 only) Troubleshooting : Clean front bumper windows Roomba Spare Part : Service or Core Robot Replacement Roomba BiT 11 - Roomba Spare Part : Battery Replacement Roomba BiT 12 to 7 - Roomba Spare Part : Drive Wheel Replacement 18 WHEEL DROP SENSOR 8 Troubleshooting : Toggle wheels. Do not use a black obstacle during test...
Service Manual
Page 19
... 16 - DEBRIS SENSOR Troubleshooting: Clean debris sensor Roomba Spare Part : Cleaning Head Replacement 18 Roomba BiT 18 - Roomba Spare Part : Vacuum Bin Replacement 19 Roomba BiT 15 - STASIS 15 Trouble shooting : Remove front caster module. Roomba Spare Part : Cleaning Head, Brush, Flapper Drive and Bearing Replacement 17 Roomba BiT 17 - Clean optical stasis window in chassis. Ensure motor and...
... 16 - DEBRIS SENSOR Troubleshooting: Clean debris sensor Roomba Spare Part : Cleaning Head Replacement 18 Roomba BiT 18 - Roomba Spare Part : Vacuum Bin Replacement 19 Roomba BiT 15 - STASIS 15 Trouble shooting : Remove front caster module. Roomba Spare Part : Cleaning Head, Brush, Flapper Drive and Bearing Replacement 17 Roomba BiT 17 - Clean optical stasis window in chassis. Ensure motor and...
Service Manual
Page 20
Inspect side brush axle. Roomba BiT 19 - SIDE BRUSH 19 Troubleshooting: Remove side brush and clean side brush from hair and dirt. Roomba Spare Part : Side Brush Module Replacement Roomba BiT 20 to 26 - CHARGING 20-26 Troubleshooting: Clean robot and Home Base contacts is necessary Roomba Spare Part : Service or Core Robot Replacement 20
Inspect side brush axle. Roomba BiT 19 - SIDE BRUSH 19 Troubleshooting: Remove side brush and clean side brush from hair and dirt. Roomba Spare Part : Side Brush Module Replacement Roomba BiT 20 to 26 - CHARGING 20-26 Troubleshooting: Clean robot and Home Base contacts is necessary Roomba Spare Part : Service or Core Robot Replacement 20
Service Manual
Page 59
The robot will deflect and not touch any part of Home Base when it face a wall. 3. Roomba follows wall 1. Roomba follows wall 4. Place the robot in front of the...DOCK on with CLEAN 4. Start the test robot by pressing "CLEAN" and having it encounters the force field. Roomba does not strike DoC 2. Verify that the deflection radius is about 1.5 m away, within the expected beams. ...3. For the time being, it all the way around the Home Base. Start Roomba 1" from wall 59 Verify that if robot strikes opposite wall of the Home Base about 30 inches....
The robot will deflect and not touch any part of Home Base when it face a wall. 3. Roomba follows wall 1. Roomba follows wall 4. Place the robot in front of the...DOCK on with CLEAN 4. Start the test robot by pressing "CLEAN" and having it encounters the force field. Roomba does not strike DoC 2. Verify that the deflection radius is about 1.5 m away, within the expected beams. ...3. For the time being, it all the way around the Home Base. Start Roomba 1" from wall 59 Verify that if robot strikes opposite wall of the Home Base about 30 inches....
Service Manual
Page 64
Appendix D: Roomba Spare Parts Replacement Instructions Roomba Spare Parts Bottom Cover with 4 screws - (US, EU, Sing, Japan, Korea) Core Robot/Chassis Base Robot 3.0 - (US, EU, Singapore, Japan, Korea) Core Robot/Chassis Base Robot 3.4 - (US, EU, Singapore, Japan, Korea) Core Robot/Chassis Base Robot 3.5 - (US, EU, Singapore, Japan, Korea) Front Caster Wheel Module Front Caster Wheel only Right Wheel Module Left Wheel Module 64
Appendix D: Roomba Spare Parts Replacement Instructions Roomba Spare Parts Bottom Cover with 4 screws - (US, EU, Sing, Japan, Korea) Core Robot/Chassis Base Robot 3.0 - (US, EU, Singapore, Japan, Korea) Core Robot/Chassis Base Robot 3.4 - (US, EU, Singapore, Japan, Korea) Core Robot/Chassis Base Robot 3.5 - (US, EU, Singapore, Japan, Korea) Front Caster Wheel Module Front Caster Wheel only Right Wheel Module Left Wheel Module 64
Service Manual
Page 65
Turn the robot over and remove side screw brush screw 65 Side Brush Module Side brush with Screw Cleaning Head Module Bristle Brush Flapper Brush Brush end caps Brush Bearings Wire Bale Vacuum Bin Module Filter Frame Filter Removable Squeegee Bin Grill Cover (Green, White, Black) Battery Replaceable rubber dust shield Roomba Accessory Spare Parts WCC Battery Door Virtual Wall Battery Door Light House battery door Roomba Spare Parts Replacement (Battery, Side Brush, Cleaning Head and Wheel Modules) 1.
Turn the robot over and remove side screw brush screw 65 Side Brush Module Side brush with Screw Cleaning Head Module Bristle Brush Flapper Brush Brush end caps Brush Bearings Wire Bale Vacuum Bin Module Filter Frame Filter Removable Squeegee Bin Grill Cover (Green, White, Black) Battery Replaceable rubber dust shield Roomba Accessory Spare Parts WCC Battery Door Virtual Wall Battery Door Light House battery door Roomba Spare Parts Replacement (Battery, Side Brush, Cleaning Head and Wheel Modules) 1.