Owners Manual
Page 6
... maintenance procedures and schedules described in neutral and check the throttle control for the terrain, visibility and operating conditions, and your experience. żNever attempt wheelies, jumps, or other vehicles including motorcycles and cars. Take a training course. A collision or rollover can result if you do not follow the operating procedures described. żThe Owner's Manual should be alert to changing...
... maintenance procedures and schedules described in neutral and check the throttle control for the terrain, visibility and operating conditions, and your experience. żNever attempt wheelies, jumps, or other vehicles including motorcycles and cars. Take a training course. A collision or rollover can result if you do not follow the operating procedures described. żThe Owner's Manual should be alert to changing...
Owners Manual
Page 11
... ...High Gear: ...Low Gear:...Reverse Gear: ...Variable Front Differential Control Lever ...Selectable 2WD/4WD Shift Switch ...Throttle Lever ...Throttle Limiter ...Seat ...Storage Case ...Tool Kit...Trailer Hitch Bracket ...Winch Installation ...BREAK-IN ...HOW TO RIDE ...Daily Safety Checks ...Starting the Engine ...Moving Off ...Shifting Gears...2WD/4WD Shifting ...Variable Limited Slip Front Differential ...Braking ...Stopping the Engine ...Parking the ATV...Stopping the ATV in an Emergency...SAFE OPERATION ...Read the Owner's Manual...52 52...
... ...High Gear: ...Low Gear:...Reverse Gear: ...Variable Front Differential Control Lever ...Selectable 2WD/4WD Shift Switch ...Throttle Lever ...Throttle Limiter ...Seat ...Storage Case ...Tool Kit...Trailer Hitch Bracket ...Winch Installation ...BREAK-IN ...HOW TO RIDE ...Daily Safety Checks ...Starting the Engine ...Moving Off ...Shifting Gears...2WD/4WD Shifting ...Variable Limited Slip Front Differential ...Braking ...Stopping the Engine ...Parking the ATV...Stopping the ATV in an Emergency...SAFE OPERATION ...Read the Owner's Manual...52 52...
Owners Manual
Page 12
... ...Radiator and Cooling Fan: ...Coolant: ... 77 78 79 80 81 82 83 84 85 86 86 87 88 90 91 92 94 96 97 99 103 104 105 107 108 112 112 116 120 124 129 129 130 Coolant Filter: ...Spark Plug...Valve Clearance ...Air Cleaner ...Spark Arrester ...Throttle Cable ...Carburetor ...Fuel System ...Fuel Tank Vent...Choke Lever ...Variable Differential Control Lever...Belt Drive Transmission (CVT) ...Kawasaki Engine Brake Control System ...Brakes ...Front Brake:...Rear Brake: ...Brake Light Switch...Wheels ...Rims: ...Tires: ...Joint Boots...Suspension...Headlight Beam ...Battery ...Fuse...
... ...Radiator and Cooling Fan: ...Coolant: ... 77 78 79 80 81 82 83 84 85 86 86 87 88 90 91 92 94 96 97 99 103 104 105 107 108 112 112 116 120 124 129 129 130 Coolant Filter: ...Spark Plug...Valve Clearance ...Air Cleaner ...Spark Arrester ...Throttle Cable ...Carburetor ...Fuel System ...Fuel Tank Vent...Choke Lever ...Variable Differential Control Lever...Belt Drive Transmission (CVT) ...Kawasaki Engine Brake Control System ...Brakes ...Front Brake:...Rear Brake: ...Brake Light Switch...Wheels ...Rims: ...Tires: ...Joint Boots...Suspension...Headlight Beam ...Battery ...Fuse...
Owners Manual
Page 14
12 SPECIFICATIONS SPECIFICATIONS PERFORMANCE Maximum Torque Minimum Turning Radius DIMENSIONS Overall Length Overall Width Overall Height Wheelbase Tread: Front Rear Ground Clearance Rear final gear case Center of frame Curb Mass ENGINE Type Displacement Bore x Stroke Compression Ratio Starting System Carburetor Ignition System Ignition Timing (Electronically advanced) Spark Plug Lubrication System Engine Oil: ....) 9.9 : 1 Electric Starter Keihin CVKR-D32 Digital DC-CDI 5° BTDC @1 100 r/min (rpm) ∼ 28° BTDC @5 000 r/min (rpm) NGK CR7E, DENSO U22ESR-N Forced lubrication (wet sump...
12 SPECIFICATIONS SPECIFICATIONS PERFORMANCE Maximum Torque Minimum Turning Radius DIMENSIONS Overall Length Overall Width Overall Height Wheelbase Tread: Front Rear Ground Clearance Rear final gear case Center of frame Curb Mass ENGINE Type Displacement Bore x Stroke Compression Ratio Starting System Carburetor Ignition System Ignition Timing (Electronically advanced) Spark Plug Lubrication System Engine Oil: ....) 9.9 : 1 Electric Starter Keihin CVKR-D32 Digital DC-CDI 5° BTDC @1 100 r/min (rpm) ∼ 28° BTDC @5 000 r/min (rpm) NGK CR7E, DENSO U22ESR-N Forced lubrication (wet sump...
Owners Manual
Page 30
... pulling a trailer reduce speed. Cargo weight should be genuine Kawasaki components. • • • Because an all parts and accessories you make the vehicle difficult to changes in weight distribution and aerodynamic forces. Avoid carrying cargo that impairs the performance of the vehicle. Shift transmission to the GENERAL INFORMATION chapter for light items, and overloading can result in an unsafe riding condition. Poorly designed...
... pulling a trailer reduce speed. Cargo weight should be genuine Kawasaki components. • • • Because an all parts and accessories you make the vehicle difficult to changes in weight distribution and aerodynamic forces. Avoid carrying cargo that impairs the performance of the vehicle. Shift transmission to the GENERAL INFORMATION chapter for light items, and overloading can result in an unsafe riding condition. Poorly designed...
Owners Manual
Page 37
Pushing and holding the button advances the hour or minute continuously. żThe clock works normally from the back-up power while the ignition switch is turned off. żWhen the battery is disconnected, the clock resets to AM 1:00, and starts working again when the battery is connected. GENERAL INFORMATION 35 żPushing the "SET/RESET" button momentarily ad- NOTE j vances the hour or minute step by step.
Pushing and holding the button advances the hour or minute continuously. żThe clock works normally from the back-up power while the ignition switch is turned off. żWhen the battery is disconnected, the clock resets to AM 1:00, and starts working again when the battery is connected. GENERAL INFORMATION 35 żPushing the "SET/RESET" button momentarily ad- NOTE j vances the hour or minute step by step.
Owners Manual
Page 39
GENERAL INFORMATION 37 żThe data is maintained by the back-up power if the ignition switch is turned off. żWhen the trip meter is reset while the vehicle is NOTE j stopped, it starts counting as soon as the vehicle starts moving. żWhen the trip meter reaches 999.9 when the vehicle is running, it turns back to 0.0 and starts counting again. żWhen the battery is disconnected, the meter display resets to 0.0.
GENERAL INFORMATION 37 żThe data is maintained by the back-up power if the ignition switch is turned off. żWhen the trip meter is reset while the vehicle is NOTE j stopped, it starts counting as soon as the vehicle starts moving. żWhen the trip meter reaches 999.9 when the vehicle is running, it turns back to 0.0 and starts counting again. żWhen the battery is disconnected, the meter display resets to 0.0.
Owners Manual
Page 52
... that checking processes are functioning normally. The lights, ignition, and electric starter will be removed only when in the "ON" position. Remove the key to make these sounds. It is located on the right front fender. j Ignition Switch The ignition switch is a 2-position, key-operated switch. When the engine has started, turn the fuel tap from the engine area about 3 seconds after turning the ignition key to the "PRI" position.
... that checking processes are functioning normally. The lights, ignition, and electric starter will be removed only when in the "ON" position. Remove the key to make these sounds. It is located on the right front fender. j Ignition Switch The ignition switch is a 2-position, key-operated switch. When the engine has started, turn the fuel tap from the engine area about 3 seconds after turning the ignition key to the "PRI" position.
Owners Manual
Page 58
... traction, pull the control lever all the way to lose control, resulting in an accident and injury. WARNING HAZARD Increasing limited slip differential (LSD) traction while turning or before entering a turn. An unexpected change in direction can equalize driving force to turn . This is useful when the vehicle is equipped with a variable limited slip differential (LSD) for the front wheels. When you no...
... traction, pull the control lever all the way to lose control, resulting in an accident and injury. WARNING HAZARD Increasing limited slip differential (LSD) traction while turning or before entering a turn. An unexpected change in direction can equalize driving force to turn . This is useful when the vehicle is equipped with a variable limited slip differential (LSD) for the front wheels. When you no...
Owners Manual
Page 69
... Breathing exhaust gas leads to "ON". • Turn Apply parking brake. • Put thethe shift lever in any shift position. HOW TO AVOID THE HAZARD Do not start in the "N" (Neutral) position. the ignition key to carbon monoxide poisoning, asphyxiation, and death. the starter button. • Push starts. The starter will overheat and the battery power will drop temporarily. Then crank the engine over...
... Breathing exhaust gas leads to "ON". • Turn Apply parking brake. • Put thethe shift lever in any shift position. HOW TO AVOID THE HAZARD Do not start in the "N" (Neutral) position. the ignition key to carbon monoxide poisoning, asphyxiation, and death. the starter button. • Push starts. The starter will overheat and the battery power will drop temporarily. Then crank the engine over...
Owners Manual
Page 88
... or cause injury. However, it should snap closed when released with the handlebars in neutral, Use the Parking Brake Always apply the parking brake before getting off ignition key. Whenever you leave the vehicle, turn off your vehicle. If you apply the parking brake. 86 SAFE OPERATION Before Starting the Engine Three "musts" before starting the engine. 3) Check the throttle for a long time, the battery may become totally discharged.
... or cause injury. However, it should snap closed when released with the handlebars in neutral, Use the Parking Brake Always apply the parking brake before getting off ignition key. Whenever you leave the vehicle, turn off your vehicle. If you apply the parking brake. 86 SAFE OPERATION Before Starting the Engine Three "musts" before starting the engine. 3) Check the throttle for a long time, the battery may become totally discharged.
Owners Manual
Page 98
... CAN HAPPEN Pulling the variable front differential control lever can reduce steering response, increasing the effort to turn . j WARNING HAZARD Changing from "2WD" to "4WD" or from "4WD" to "2WD" while ATV is in motion could cause front drive train damage. 96 SAFE OPERATION Riding in handling performance which can cause the operator to lose control and have an accident. NOTICE Shifting...
... CAN HAPPEN Pulling the variable front differential control lever can reduce steering response, increasing the effort to turn . j WARNING HAZARD Changing from "2WD" to "4WD" or from "4WD" to "2WD" while ATV is in motion could cause front drive train damage. 96 SAFE OPERATION Riding in handling performance which can cause the operator to lose control and have an accident. NOTICE Shifting...
Owners Manual
Page 111
.... j A. Axle Cap SAFE OPERATION 109 WARNING HAZARD Operating this ATV in fast flowing water or in water, check the air cleaner. Check the engine and gear case oils: a milky appearance indicate that wet brakes may lose their lubricant and require replacement. Remember that water has entered. Test your brakes after leaving water. After the vehicle is operated in water deeper than the bottom edge of control, which...
.... j A. Axle Cap SAFE OPERATION 109 WARNING HAZARD Operating this ATV in fast flowing water or in water, check the air cleaner. Check the engine and gear case oils: a milky appearance indicate that wet brakes may lose their lubricant and require replacement. Remember that water has entered. Test your brakes after leaving water. After the vehicle is operated in water deeper than the bottom edge of control, which...
Owners Manual
Page 120
...-clean* CHASSIS Joint boots-inspect * Rear brake pedal and lever adjustment-inspect* Rear brake plates-change * Brake hose-replace Brake light switch-inspect* Front brake pad wear-inspect * Front brake fluid level-inspect Front brake fluid-change Front brake hoses and connections -inspect 2 years (D) • • 4 years (D) • • • D Every 10 000 km (6 000 mi) • D • • D D 118 MAINTENANCE AND ADJUSTMENT FREQUENCY First Service Regular Service Every 90 days of vehicle use, 1,700...
...-clean* CHASSIS Joint boots-inspect * Rear brake pedal and lever adjustment-inspect* Rear brake plates-change * Brake hose-replace Brake light switch-inspect* Front brake pad wear-inspect * Front brake fluid level-inspect Front brake fluid-change Front brake hoses and connections -inspect 2 years (D) • • 4 years (D) • • • D Every 10 000 km (6 000 mi) • D • • D D 118 MAINTENANCE AND ADJUSTMENT FREQUENCY First Service Regular Service Every 90 days of vehicle use, 1,700...
Owners Manual
Page 130
... water. 128 MAINTENANCE AND ADJUSTMENT the oil has completely drained out, install the • After drain plugs and gaskets. Replace the damaged gaskets with JASO MA, MA1 or MA2 SAE 10W-40 Rear Final Gear Case Oil Oil 900 mL (0.95 US qt) Capacity Oil Type Mobil Fluid 424, CITGO TRANSGARD TRACTOR HYDRAULIC FLUID, Exxon Hydraul 560, or KawaChem Gear and Wet Brake Oil j WARNING HAZARD Getting gear case oil on tires...
... water. 128 MAINTENANCE AND ADJUSTMENT the oil has completely drained out, install the • After drain plugs and gaskets. Replace the damaged gaskets with JASO MA, MA1 or MA2 SAE 10W-40 Rear Final Gear Case Oil Oil 900 mL (0.95 US qt) Capacity Oil Type Mobil Fluid 424, CITGO TRANSGARD TRACTOR HYDRAULIC FLUID, Exxon Hydraul 560, or KawaChem Gear and Wet Brake Oil j WARNING HAZARD Getting gear case oil on tires...
Owners Manual
Page 143
... TO AVOID THE HAZARD Do not start the engine with the transmission in neutral. WARNING HAZARD Cleaning the spark arrester near combustible materials. j DANGER HAZARD Running the engine without ventilation. WHAT CAN HAPPEN Can cause a fire resulting in a closed area such as a garage. MAINTENANCE AND ADJUSTMENT 141 an open area away from the muffler. and lower engine speed while tapping on • Raise...
... TO AVOID THE HAZARD Do not start the engine with the transmission in neutral. WARNING HAZARD Cleaning the spark arrester near combustible materials. j DANGER HAZARD Running the engine without ventilation. WHAT CAN HAPPEN Can cause a fire resulting in a closed area such as a garage. MAINTENANCE AND ADJUSTMENT 141 an open area away from the muffler. and lower engine speed while tapping on • Raise...
Owners Manual
Page 155
... 1 mm (0.04 in.), replace both pads in brake line. It will damage the paint. HOW TO AVOID THE HAZARD If brake lever travel is spilled, wash it becomes contaminated with water. WARNING HAZARD Air in the caliper as a set. MAINTENANCE AND ADJUSTMENT 153 Brakes Front Brake: Disc and brake pad wear is automatically compensated for wear. Use extra heavy-duty brake fluid only from a container marked...
... 1 mm (0.04 in.), replace both pads in brake line. It will damage the paint. HOW TO AVOID THE HAZARD If brake lever travel is spilled, wash it becomes contaminated with water. WARNING HAZARD Air in the caliper as a set. MAINTENANCE AND ADJUSTMENT 153 Brakes Front Brake: Disc and brake pad wear is automatically compensated for wear. Use extra heavy-duty brake fluid only from a container marked...
Owners Manual
Page 161
Brake Light Switch Adjusting Nut Lights sooner. MAINTENANCE AND ADJUSTMENT 159 Wheels Rims: The rims are not symmetrical and should be installed so that the rims, like automotive rims, are a drop-center, tubeless tire design. B. C. Lights later. Note that the valve stems are directional knobby tubeless tires. D. All wheels must be installed in one direction only. Tire Air Pressure (when cold) Front 28 kPa (0.28 kgf/cm², 4 psi) Rear 35 kPa...
Brake Light Switch Adjusting Nut Lights sooner. MAINTENANCE AND ADJUSTMENT 159 Wheels Rims: The rims are not symmetrical and should be installed so that the rims, like automotive rims, are a drop-center, tubeless tire design. B. C. Lights later. Note that the valve stems are directional knobby tubeless tires. D. All wheels must be installed in one direction only. Tire Air Pressure (when cold) Front 28 kPa (0.28 kgf/cm², 4 psi) Rear 35 kPa...
Owners Manual
Page 173
... brake master cylinder and caliper. WARNING HAZARD Wax, oil, or grease on rainy days, rough terrain, or in dusty areas. if water gets into the ignition coil or into NOTE bearings and other components causing eventual failure from the muffler and the • Remove handlebars, take the tape off the ignition switch, • • • and open the air cleaner intake. Brake levers, switch case, throttle...
... brake master cylinder and caliper. WARNING HAZARD Wax, oil, or grease on rainy days, rough terrain, or in dusty areas. if water gets into the ignition coil or into NOTE bearings and other components causing eventual failure from the muffler and the • Remove handlebars, take the tape off the ignition switch, • • • and open the air cleaner intake. Brake levers, switch case, throttle...
Owners Manual
Page 181
... electrical contact with battery terminals. Battery discharged Engine Cranks, But Won't Start No fuel in tank Fuel tap turned off Fuel filter clogged (on pump) Fuel pump malfunction Water in fuel Choke is not used when engine is cold Air filter clogged or inlet blocked Engine flooded Fuel tank vent clogged or hoses kinked Spark plug wire not connected on spark plug Valve clearance incorrect Spark plug dirty Ignition key not turned off first when vehicle tipped over and vehicle-down sensor activated Engine Stops No fuel in tank Fuel tap turned off Water...
... electrical contact with battery terminals. Battery discharged Engine Cranks, But Won't Start No fuel in tank Fuel tap turned off Fuel filter clogged (on pump) Fuel pump malfunction Water in fuel Choke is not used when engine is cold Air filter clogged or inlet blocked Engine flooded Fuel tank vent clogged or hoses kinked Spark plug wire not connected on spark plug Valve clearance incorrect Spark plug dirty Ignition key not turned off first when vehicle tipped over and vehicle-down sensor activated Engine Stops No fuel in tank Fuel tap turned off Water...