Owners Manual
Page 7
...motorcycle is designed for off-road riding and should a problem occur far from help. ...owner's manual provided with motorcycle controls (location and function) and basic riding techniques. Your child should always ride in part on the good mechanical condition of checking all instructions and warnings with motorcycle controls and maintenance requirements plus be able to carry a passenger...gear and riding apparel. Always equip your child with any moving vehicle there are possible safety risks; Be sure he or she should already be familiar with your child. Your child's safety...
...motorcycle is designed for off-road riding and should a problem occur far from help. ...owner's manual provided with motorcycle controls (location and function) and basic riding techniques. Your child should always ride in part on the good mechanical condition of checking all instructions and warnings with motorcycle controls and maintenance requirements plus be able to carry a passenger...gear and riding apparel. Always equip your child with any moving vehicle there are possible safety risks; Be sure he or she should already be familiar with your child. Your child's safety...
Owners Manual
Page 11
TABLE OF CONTENTS SPECIFICATIONS ...GENERAL INFORMATION ...Location of Parts ...Side Stand...Fuel Tap...Fuel ...Engine Stop Switch ...Starter Button ...Starting the Engine ...Moving Off ...Shifting Gears...Stopping the Motorcycle...Stopping the Engine ...Break-In...Daily Pre-Ride Checks ...MAINTENANCE AND ADJUSTMENT...EMISSION CONTROL INFORMATION ...Periodic Maintenance Chart ...Engine Oil...Spark Plug...Air Cleaner ...Throttle Cable...Choke Knob...Idle Speed ...Clutch ...10 14 14 17 17 18 21 21 22 24 25 26 26 27...
TABLE OF CONTENTS SPECIFICATIONS ...GENERAL INFORMATION ...Location of Parts ...Side Stand...Fuel Tap...Fuel ...Engine Stop Switch ...Starter Button ...Starting the Engine ...Moving Off ...Shifting Gears...Stopping the Motorcycle...Stopping the Engine ...Break-In...Daily Pre-Ride Checks ...MAINTENANCE AND ADJUSTMENT...EMISSION CONTROL INFORMATION ...Periodic Maintenance Chart ...Engine Oil...Spark Plug...Air Cleaner ...Throttle Cable...Choke Knob...Idle Speed ...Clutch ...10 14 14 17 17 18 21 21 22 24 25 26 26 27...
Owners Manual
Page 12
10 SPECIFICATIONS SPECIFICATIONS DIMENSIONS Overall length Overall width Overall height Wheelbase Road clearance Curb Mass Fuel tank capacity ENGINE Type Bore × stroke Displacement Compression ratio Carburetor Starting system Ignition system Ignition timing Lubrication system Spark plug Spark plug terminal SOHC, 2-valve, single-cylinder, 4-stroke, Air-cooled 58.0 × 54.4 mm (2.3 × 2.1 in.) 144 cm³ (8.8 cu in.) 9.5 : 1 KEIHIN PB20 Electric Starter CDI 10° BTDC @1 400 r/min (rpm) a 30° BTDC @4 000 r/min (rpm) Forced...
10 SPECIFICATIONS SPECIFICATIONS DIMENSIONS Overall length Overall width Overall height Wheelbase Road clearance Curb Mass Fuel tank capacity ENGINE Type Bore × stroke Displacement Compression ratio Carburetor Starting system Ignition system Ignition timing Lubrication system Spark plug Spark plug terminal SOHC, 2-valve, single-cylinder, 4-stroke, Air-cooled 58.0 × 54.4 mm (2.3 × 2.1 in.) 144 cm³ (8.8 cu in.) 9.5 : 1 KEIHIN PB20 Electric Starter CDI 10° BTDC @1 400 r/min (rpm) a 30° BTDC @4 000 r/min (rpm) Forced...
Owners Manual
Page 21
... the table below. GENERAL INFORMATION 19 WARNING Gasoline is important. Fuels of 87. Make sure the area is spilled on service station pumps in the tank cap. Never fill the tank completely to severe engine damage. Octane Rating Method Antiknock Index (RON + MON) 2 Minimum Rating 87 NOTICE If engine "knocking" or "pinging" occurs, use of a higher octane rating. If gasoline is well-ventilated...
... the table below. GENERAL INFORMATION 19 WARNING Gasoline is important. Fuels of 87. Make sure the area is spilled on service station pumps in the tank cap. Never fill the tank completely to severe engine damage. Octane Rating Method Antiknock Index (RON + MON) 2 Minimum Rating 87 NOTICE If engine "knocking" or "pinging" occurs, use of a higher octane rating. If gasoline is well-ventilated...
Owners Manual
Page 27
... the next gear, pull in the clutch lever and push down , each gear must be engaged before the next higher or lower gear may also cause the rear wheel to ensure proper shifting. j • • • WARNING Downshifting to a lower gear at high speed causes engine rpm to increase excessively, potentially damaging the engine and it will go, gently release the clutch lever, then release the shift pedal.
... the next gear, pull in the clutch lever and push down , each gear must be engaged before the next higher or lower gear may also cause the rear wheel to ensure proper shifting. j • • • WARNING Downshifting to a lower gear at high speed causes engine rpm to increase excessively, potentially damaging the engine and it will go, gently release the clutch lever, then release the shift pedal.
Owners Manual
Page 28
... the motorcycle is in certain circumstances. Shift down progressively to the OFF position. Engine Stop Switch Position B. • Turn the fuel tap lever to ensure good engine response at all speeds. 26 GENERAL INFORMATION j Stopping the Motorcycle For maximum deceleration, close the throttle and apply both front and rear brakes. Pull in the clutch lever as the motorcycle comes to the...
... the motorcycle is in certain circumstances. Shift down progressively to the OFF position. Engine Stop Switch Position B. • Turn the fuel tap lever to ensure good engine response at all speeds. 26 GENERAL INFORMATION j Stopping the Motorcycle For maximum deceleration, close the throttle and apply both front and rear brakes. Pull in the clutch lever as the motorcycle comes to the...
Owners Manual
Page 30
.... Always perform daily safety checks before operation may result in serious damage or an accident. WARNING Failure to perform these checks before operation. Inhaling carbon monoxide can cause serious brain injury or death. Engine Engine Oil ...No leakage Level correct Clutch ...Functions properly Spark Plug ...Correctly torqued Carburetor ...Properly adjusted Idle speed: 1 350 a 1 450 r/min (rpm) Air Cleaner ...Clean Apply oil to a safe operating condition...
.... Always perform daily safety checks before operation may result in serious damage or an accident. WARNING Failure to perform these checks before operation. Inhaling carbon monoxide can cause serious brain injury or death. Engine Engine Oil ...No leakage Level correct Clutch ...Functions properly Spark Plug ...Correctly torqued Carburetor ...Properly adjusted Idle speed: 1 350 a 1 450 r/min (rpm) Air Cleaner ...Clean Apply oil to a safe operating condition...
Owners Manual
Page 31
... damage Air pressure correct Air valve cap installed Spokes ...No looseness Drive Chain ...Overall condition good Chain slack correct Oil if necessary Front and Rear Brakes ...Function properly Lever and pedal play correct No leakage Throttle ...Functions properly Throttle grip returns smoothly Steering ...Smooth but not loose from lock to lock No binding due to control cables Front Fork ...Functions properly No leakage Rear Shock Absorber ...Functions properly No leakage Fuel Tank ...Mounted...
... damage Air pressure correct Air valve cap installed Spokes ...No looseness Drive Chain ...Overall condition good Chain slack correct Oil if necessary Front and Rear Brakes ...Function properly Lever and pedal play correct No leakage Throttle ...Functions properly Throttle grip returns smoothly Steering ...Smooth but not loose from lock to lock No binding due to control cables Front Fork ...Functions properly No leakage Rear Shock Absorber ...Functions properly No leakage Fuel Tank ...Mounted...
Owners Manual
Page 32
... burned along with low exhaust pollutant levels. 3. Crankcase Emission Control System This system eliminates the release of this vehicle. j EMISSION CONTROL INFORMATION To protect the environment in which we all adjustments, maintenance, and repair work should be able to ensure an efficient engine with the fuel and air supplied by the owner. Evaporative Emission Control System The evaporative emission control system for damage resulting...
... burned along with low exhaust pollutant levels. 3. Crankcase Emission Control System This system eliminates the release of this vehicle. j EMISSION CONTROL INFORMATION To protect the environment in which we all adjustments, maintenance, and repair work should be able to ensure an efficient engine with the fuel and air supplied by the owner. Evaporative Emission Control System The evaporative emission control system for damage resulting...
Owners Manual
Page 33
... have provided space at the time of sale. You should keep it contains. MAINTENANCE AND ADJUSTMENT 31 High Altitude Performance Adjustment Information To improve the EMISSION CONTROL PERFORMANCE of vehicles operated above 4 000 feet, Kawasaki recommends the following repair recommendations specified in the appropriate Kawasaki Service Manual. To obtain warranty service, the Kawasaki Limited Emission Control Systems Warranty requires that your vehicle. Installation of these specified modifications only...
... have provided space at the time of sale. You should keep it contains. MAINTENANCE AND ADJUSTMENT 31 High Altitude Performance Adjustment Information To improve the EMISSION CONTROL PERFORMANCE of vehicles operated above 4 000 feet, Kawasaki recommends the following repair recommendations specified in the appropriate Kawasaki Service Manual. To obtain warranty service, the Kawasaki Limited Emission Control Systems Warranty requires that your vehicle. Installation of these specified modifications only...
Owners Manual
Page 35
... Spark arrester - inspect † Clutch cable - inspect † Air cleaner element - inspect † (K) Fuel hose connections - inspect † Periodic Inspection (Engine Related Item) FREQUENCY OPERATION Initial 5 hours (1 month) Every 50 hours (6 month) 100 hours (12 month) See Page 40 - 52 53 44 47 - 54 61 76 j ż E ż N G ż I ż N E (K) Spark plug - clean, gap † (K) Clutch and friction plate - MAINTENANCE...
... Spark arrester - inspect † Clutch cable - inspect † Air cleaner element - inspect † (K) Fuel hose connections - inspect † Periodic Inspection (Engine Related Item) FREQUENCY OPERATION Initial 5 hours (1 month) Every 50 hours (6 month) 100 hours (12 month) See Page 40 - 52 53 44 47 - 54 61 76 j ż E ż N G ż I ż N E (K) Spark plug - clean, gap † (K) Clutch and friction plate - MAINTENANCE...
Owners Manual
Page 39
... engine before each ride and change the oil and oil filter periodically. Oil Level Inspection the motorcycle so that it by screwing. MAINTENANCE AND ADJUSTMENT 37 NOTICE Engine Oil In order for the engine, transmission and clutch to function properly, maintain the engine oil at idle speed. Not only do dirt and metal particles collect in the oil filler plug fully to settle. Screw in the oil, but the oil...
... engine before each ride and change the oil and oil filter periodically. Oil Level Inspection the motorcycle so that it by screwing. MAINTENANCE AND ADJUSTMENT 37 NOTICE Engine Oil In order for the engine, transmission and clutch to function properly, maintain the engine oil at idle speed. Not only do dirt and metal particles collect in the oil filler plug fully to settle. Screw in the oil, but the oil...
Owners Manual
Page 41
Proper torque for both the engine and the clutch. • Install the oil filler cap/dipstick. the engine up • Install with good • Fill quality engine oil specified in the table. the oil filter cover facing the up mark to up to the upper level line with the grease applied to a new O-ring and tighten its new gasket. Oil Filter Cover Tightening Torque 8.8 N·...
Proper torque for both the engine and the clutch. • Install the oil filler cap/dipstick. the engine up • Install with good • Fill quality engine oil specified in the table. the oil filter cover facing the up mark to up to the upper level line with the grease applied to a new O-ring and tighten its new gasket. Oil Filter Cover Tightening Torque 8.8 N·...
Owners Manual
Page 42
... Kawasaki. Measure the gap with a wire-type thickness gauge. CR7HSA *Kawasaki Performance Oils and Lubricants have been specifically engineered for inspection and regapping. Consistent use of these products meets or exceeds warranty and service requirements and can help to extend the life of your vehicle. Spark Plug Gap 0.6 ~ 0.7 mm (0.024 ~ 0.028 in.) j Although 10W-40 engine oil is completely dry] Spark Plug The spark plug should be changed to the specified value...
... Kawasaki. Measure the gap with a wire-type thickness gauge. CR7HSA *Kawasaki Performance Oils and Lubricants have been specifically engineered for inspection and regapping. Consistent use of these products meets or exceeds warranty and service requirements and can help to extend the life of your vehicle. Spark Plug Gap 0.6 ~ 0.7 mm (0.024 ~ 0.028 in.) j Although 10W-40 engine oil is completely dry] Spark Plug The spark plug should be changed to the specified value...
Owners Manual
Page 66
... brake lines diminish braking performance and can be defective. Locknut in accordance with the Periodic Maintenance Chart. To adjust the brake lever position, loosen the locknut, and turn the adjuster to suit the rider's preference. The brake fluid should also be changed when contaminated with dirt or water. 64 MAINTENANCE AND ADJUSTMENT Brakes Disc and disc pad wear is shipped with brake fluid DOT4 A. the braking power...
... brake lines diminish braking performance and can be defective. Locknut in accordance with the Periodic Maintenance Chart. To adjust the brake lever position, loosen the locknut, and turn the adjuster to suit the rider's preference. The brake fluid should also be changed when contaminated with dirt or water. 64 MAINTENANCE AND ADJUSTMENT Brakes Disc and disc pad wear is shipped with brake fluid DOT4 A. the braking power...
Owners Manual
Page 72
Rear Suspension Rear Shock Absorber Inspection the seat down and up by an authorized • If Kawasaki dealer. necessary, repair or replace by 4 or 5 times, and • Pump inspect the smooth stroke. j Rear Shock Absorber Adjustment The spring preload of the shock absorber can be adjusted or the spring can weaken the inner tube. inspect the rear shock absorber for oil • Visually leakage. 70 MAINTENANCE AND ADJUSTMENT NOTICE If...
Rear Suspension Rear Shock Absorber Inspection the seat down and up by an authorized • If Kawasaki dealer. necessary, repair or replace by 4 or 5 times, and • Pump inspect the smooth stroke. j Rear Shock Absorber Adjustment The spring preload of the shock absorber can be adjusted or the spring can weaken the inner tube. inspect the rear shock absorber for oil • Visually leakage. 70 MAINTENANCE AND ADJUSTMENT NOTICE If...
Owners Manual
Page 89
..., use non-abrasive wax and cleaner/polisher. MAINTENANCE AND ADJUSTMENT 87 Cleaning Your Motorcycle General Precautions Frequent and proper care of your motorcycle for motor• Mix cycles or automobiles) and water in air intakes, carburetors, brake components, electrical components, muffler outlets, and fuel tank openings. Avoid all other abrasive pads or brushes. Avoid wire brushes, steel wool, and all harsh chemicals...
..., use non-abrasive wax and cleaner/polisher. MAINTENANCE AND ADJUSTMENT 87 Cleaning Your Motorcycle General Precautions Frequent and proper care of your motorcycle for motor• Mix cycles or automobiles) and water in air intakes, carburetors, brake components, electrical components, muffler outlets, and fuel tank openings. Avoid all other abrasive pads or brushes. Avoid wire brushes, steel wool, and all harsh chemicals...
Owners Manual
Page 95
...; Spark Spark plug cap poorly connected or shorted • Knocking • Fuel poor quality Other dragging • Brake Engine • Engine overheating • Throttleoverheating valve does not fully open • Engine oil quality excessive • Engine oil viscosity too high • Engine overheating - Engine does not turn over Transmission not in neutral Engine stop switch set to assist you in tank • No hose clogged • Fuel Fuel • tap clogged Engine flooded • Starting technique faulty Poor low-speed performance...
...; Spark Spark plug cap poorly connected or shorted • Knocking • Fuel poor quality Other dragging • Brake Engine • Engine overheating • Throttleoverheating valve does not fully open • Engine oil quality excessive • Engine oil viscosity too high • Engine overheating - Engine does not turn over Transmission not in neutral Engine stop switch set to assist you in tank • No hose clogged • Fuel Fuel • tap clogged Engine flooded • Starting technique faulty Poor low-speed performance...
Owners Manual
Page 97
... under the front and rear wheels to keep dampness away from entering. • • j WARNING Motor oil is cold before starting it should be explosive under certain conditions, creating the potential for about five minutes to coat the cylinder wall. Make sure the engine is a toxic substance. Wipe any appliance with a pilot light. Install the spark plug. Lubricate the drive chain and all unpainted metal...
... under the front and rear wheels to keep dampness away from entering. • • j WARNING Motor oil is cold before starting it should be explosive under certain conditions, creating the potential for about five minutes to coat the cylinder wall. Make sure the engine is a toxic substance. Wipe any appliance with a pilot light. Install the spark plug. Lubricate the drive chain and all unpainted metal...
Owners Manual
Page 101
... I Responsible For? Here is that it protects you , as tires, brake pads, transmission drive belts, chains, sprockets, etc. Frequently Asked Questions What is the Good Times Protection Plan? What is a Limited Warranty? You are responsible for maintaining your authorized Kawasaki dealer and to the maintenance schedule shown in the Kawasaki Limited Warranty Certificate your Kawasaki vehicle. You've chosen a great, high-quality product with state-of...
... I Responsible For? Here is that it protects you , as tires, brake pads, transmission drive belts, chains, sprockets, etc. Frequently Asked Questions What is the Good Times Protection Plan? What is a Limited Warranty? You are responsible for maintaining your authorized Kawasaki dealer and to the maintenance schedule shown in the Kawasaki Limited Warranty Certificate your Kawasaki vehicle. You've chosen a great, high-quality product with state-of...