Owners Manual
Page 5
..., fuel vapors are led to the bottom of exhaust pollutants entering the atmosphere. 3. Oil is used to the intake manifold. A maintenance free ignition system provides the most favorable ignition timing and helps maintain a thorough combustion process within the engine which we all live, Kawasaki has incorporated crankcase emission (1) and exhaust emission (2) and evaporative emission (3) control systems in compliance with a suitable air cleaner and exhaust system...
..., fuel vapors are led to the bottom of exhaust pollutants entering the atmosphere. 3. Oil is used to the intake manifold. A maintenance free ignition system provides the most favorable ignition timing and helps maintain a thorough combustion process within the engine which we all live, Kawasaki has incorporated crankcase emission (1) and exhaust emission (2) and evaporative emission (3) control systems in compliance with a suitable air cleaner and exhaust system...
Owners Manual
Page 6
...) 802-9381 consumer.services@kawasaki-usa.com P.O. NOTE żWhen properly performed, these optional parts may be emissions system "tampering" and vehicle performance is generally unchanged as verification of this maintenance. Maintenance and Warranty Proper maintenance is necessary to ensure that the recommended maintenance is a problem with your own expense. As the owner of this Owner's Manual at the following repair recommendations specified in this...
...) 802-9381 consumer.services@kawasaki-usa.com P.O. NOTE żWhen properly performed, these optional parts may be emissions system "tampering" and vehicle performance is generally unchanged as verification of this maintenance. Maintenance and Warranty Proper maintenance is necessary to ensure that the recommended maintenance is a problem with your own expense. As the owner of this Owner's Manual at the following repair recommendations specified in this...
Owners Manual
Page 7
... intake and exhaust silencing systems. They are Do not tamper with the original emission related parts: Carburetor and internal parts Spark plug Magneto or electronic battery ignition system Fuel filter the acts listed below: cleaner element • Air Fuel hoses • Fuel tank • Muffler and carbon canister (California model only) • PLEASE DO NOT TAMPER WITH NOISE CONTROL SYSTEM To minimize the noise emissions from this product, Kawasaki...
... intake and exhaust silencing systems. They are Do not tamper with the original emission related parts: Carburetor and internal parts Spark plug Magneto or electronic battery ignition system Fuel filter the acts listed below: cleaner element • Air Fuel hoses • Fuel tank • Muffler and carbon canister (California model only) • PLEASE DO NOT TAMPER WITH NOISE CONTROL SYSTEM To minimize the noise emissions from this product, Kawasaki...
Owners Manual
Page 8
.... 2010. (1). (M, Ke) Please read this Owner's Manual carefully before starting your vehicle's controls, its features, capabilities, and limitations. All rights reserved. Consumer Products & Machinery Company © 2010 Kawasaki Heavy Industries, Ltd. For those who plan to change without our prior written permission. All products are subject to do their Mule, a Service Manual is the result of Kawasaki's engineering expertise and a tradition of manufacturing...
.... 2010. (1). (M, Ke) Please read this Owner's Manual carefully before starting your vehicle's controls, its features, capabilities, and limitations. All rights reserved. Consumer Products & Machinery Company © 2010 Kawasaki Heavy Industries, Ltd. For those who plan to change without our prior written permission. All products are subject to do their Mule, a Service Manual is the result of Kawasaki's engineering expertise and a tradition of manufacturing...
Owners Manual
Page 9
... DRIVING ...SPECIFICATIONS...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS...LOADING INFORMATION ...GENERAL INFORMATION ...Lighting/Electrical Accessory Connector ...Brake Pedal...Cargo Bed ...Choke Knob...Engine Oil Temperature Warning Light...Fuel Tank...Fuel Gauge...Glove Compartment ...Front Cargo Compartment ...Ignition Switch ...Keys ...Hour Meter ...Light Switch ...Shift Levers ...Gear Shift Lever ...2WD-4WD Shift Lever ...Differential Shift Lever ...Parking Brake Lever ...Parking Brake Warning Light...Seat ...Seat Belts ...Throttle Pedal ...Trailer Hitch Bracket...
... DRIVING ...SPECIFICATIONS...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS...LOADING INFORMATION ...GENERAL INFORMATION ...Lighting/Electrical Accessory Connector ...Brake Pedal...Cargo Bed ...Choke Knob...Engine Oil Temperature Warning Light...Fuel Tank...Fuel Gauge...Glove Compartment ...Front Cargo Compartment ...Ignition Switch ...Keys ...Hour Meter ...Light Switch ...Shift Levers ...Gear Shift Lever ...2WD-4WD Shift Lever ...Differential Shift Lever ...Parking Brake Lever ...Parking Brake Warning Light...Seat ...Seat Belts ...Throttle Pedal ...Trailer Hitch Bracket...
Owners Manual
Page 10
Spark Plug ...Valve Clearance ...Engine Air Cleaner ...Spark Arrester ...Throttle Pedal ...Choke Knob...Carburetor ...Fuel System ...Fuel Filter ...Evaporative Emission Control System ...Belt Drive Torque Converter ...Belt Drive Torque Converter Air Cleaner ...Brakes ...Brake Pedal...Brake Light Switch...Parking Brake Lever ...Steering Wheel...Wheels ...Rims ...Wheel Nuts...Tires ...Joint Boots...Suspension...Seat Belts ...Headlight Beam ...Battery ...Fuse ...General Lubrication ...Cleaning ...Bolt and Nut Tightening ...STORAGE ...TROUBLESHOOTING GUIDE...YOUR WARRANTY/OWNER SATISFACTION ...
Spark Plug ...Valve Clearance ...Engine Air Cleaner ...Spark Arrester ...Throttle Pedal ...Choke Knob...Carburetor ...Fuel System ...Fuel Filter ...Evaporative Emission Control System ...Belt Drive Torque Converter ...Belt Drive Torque Converter Air Cleaner ...Brakes ...Brake Pedal...Brake Light Switch...Parking Brake Lever ...Steering Wheel...Wheels ...Rims ...Wheel Nuts...Tires ...Joint Boots...Suspension...Seat Belts ...Headlight Beam ...Battery ...Fuse ...General Lubrication ...Cleaning ...Bolt and Nut Tightening ...STORAGE ...TROUBLESHOOTING GUIDE...YOUR WARRANTY/OWNER SATISFACTION ...
Owners Manual
Page 13
SPECIFICATIONS 11 SPECIFICATIONS PERFORMANCE Maximum Torque Minimum Turning Radius Differential Mode: DIMENSIONS Overall Length Overall Width Overall Height Wheelbase Tread: Front Rear Ground Clearance Curb Mass Curb Mass (California model only) Cargo Bed (L × W × H) ENGINE Type Displacement Bore × Stroke Compression Ratio Starting System 30 N·m (3.0 kgf·m, 22.0 ft·lb) @2 400 r/min (rpm) 3.6 m...; 900 × 245 mm (41.10 × 35.43 × 9.65 in.) OHV, 1-cylinder, 4-stroke, positive air-cooled 401 cm³ (24.47 cu in.) 82.0 × 76.0 mm (3.23 × 2.99 in...
SPECIFICATIONS 11 SPECIFICATIONS PERFORMANCE Maximum Torque Minimum Turning Radius Differential Mode: DIMENSIONS Overall Length Overall Width Overall Height Wheelbase Tread: Front Rear Ground Clearance Curb Mass Curb Mass (California model only) Cargo Bed (L × W × H) ENGINE Type Displacement Bore × Stroke Compression Ratio Starting System 30 N·m (3.0 kgf·m, 22.0 ft·lb) @2 400 r/min (rpm) 3.6 m...; 900 × 245 mm (41.10 × 35.43 × 9.65 in.) OHV, 1-cylinder, 4-stroke, positive air-cooled 401 cm³ (24.47 cu in.) 82.0 × 76.0 mm (3.23 × 2.99 in...
Owners Manual
Page 18
16 LOCATION OF PARTS LOCATION OF PARTS 1. 2. 3. 4. 5. 6. Seat Belts Cargo Bed Grille (Front Bumper) Air Cleaner Intake Parking Brake Air Cleaner (Carburetor) 13. 14. 15. 16. 17. Headlights Cab Frame Front Cargo Hood Front Cargo Compartment Steering Wheel Seat 7. 8. 9. 10. 11. 12. Battery Suspensions Carburetor Latch Handle Tail Gate
16 LOCATION OF PARTS LOCATION OF PARTS 1. 2. 3. 4. 5. 6. Seat Belts Cargo Bed Grille (Front Bumper) Air Cleaner Intake Parking Brake Air Cleaner (Carburetor) 13. 14. 15. 16. 17. Headlights Cab Frame Front Cargo Hood Front Cargo Compartment Steering Wheel Seat 7. 8. 9. 10. 11. 12. Battery Suspensions Carburetor Latch Handle Tail Gate
Owners Manual
Page 20
Light Switch Hour Meter Gear Shift Lever Front Cargo Latch 2WD-4WD Shift Lever Ignition Switch Accessory Connector Glove Compartment 40. 18 LOCATION OF PARTS 28. 29. 30. 31. Differential Shift Lever Choke Knob Horn Button Engine Oil Temperature Warning Light 32. Parking Brake Warning Light 33. 34. 35. 36. 37. 38. 39. Brake Fluid Level 41. Brake Light Switch 42.
Light Switch Hour Meter Gear Shift Lever Front Cargo Latch 2WD-4WD Shift Lever Ignition Switch Accessory Connector Glove Compartment 40. 18 LOCATION OF PARTS 28. 29. 30. 31. Differential Shift Lever Choke Knob Horn Button Engine Oil Temperature Warning Light 32. Parking Brake Warning Light 33. 34. 35. 36. 37. 38. 39. Brake Fluid Level 41. Brake Light Switch 42.
Owners Manual
Page 30
... cargo bed. Cargo weight should be carried as low as necessary. • • NOTE żKawasaki Parts and Accessories have been prepared to steer and may break. Do not carry more than 16 km/h (10 mph) when pulling a trailer. NOTICE The front body work and fenders are personally responsible for use on the vehicle's center of the vehicle. They may affect vehicle handling in...
... cargo bed. Cargo weight should be carried as low as necessary. • • NOTE żKawasaki Parts and Accessories have been prepared to steer and may break. Do not carry more than 16 km/h (10 mph) when pulling a trailer. NOTICE The front body work and fenders are personally responsible for use on the vehicle's center of the vehicle. They may affect vehicle handling in...
Owners Manual
Page 42
... the dealer where Upon release, key will return to recover power. All electrical equipment can result. Record the key number in the space provided and store the number in "N" (neutral) position. This switch prevents the electric starter from operating when the gear shift lever is equipped with the engine running, or damage to have a duplicate made. A. Hour meter works. 40 GENERAL INFORMATION OFF...
... the dealer where Upon release, key will return to recover power. All electrical equipment can result. Record the key number in the space provided and store the number in "N" (neutral) position. This switch prevents the electric starter from operating when the gear shift lever is equipped with the engine running, or damage to have a duplicate made. A. Hour meter works. 40 GENERAL INFORMATION OFF...
Owners Manual
Page 54
... to the Service Manual for cuts, cracks, damage, or excessive wear. Fuel ...Enough fuel in tread. Tires ...Air pressure (when cold): Front Rear 56 kPa (0.57 kgf/cm², 8 psi) 84 kPa (0.86 kgf/cm², 12 psi) Check for the action required to return the vehicle to perform these checks will help ensure safe, reliable operation. j WARNING Failure to a safe operating condition. If...
... to the Service Manual for cuts, cracks, damage, or excessive wear. Fuel ...Enough fuel in tread. Tires ...Air pressure (when cold): Front Rear 56 kPa (0.57 kgf/cm², 8 psi) 84 kPa (0.86 kgf/cm², 12 psi) Check for the action required to return the vehicle to perform these checks will help ensure safe, reliable operation. j WARNING Failure to a safe operating condition. If...
Owners Manual
Page 56
... this choke system, start the engine with the choke that the throttle-linked choke system functions. the parking brake. • Apply the gear shift lever in the "N" (Neutral) position. • Put • Put the ignition key in enclosed areas. Full Choke Stroke B. Throttle-linked Choke Stroke the key in the choke knob after the engine starts to start po• Turn sition to open slightly...
... this choke system, start the engine with the choke that the throttle-linked choke system functions. the parking brake. • Apply the gear shift lever in the "N" (Neutral) position. • Put • Put the ignition key in enclosed areas. Full Choke Stroke B. Throttle-linked Choke Stroke the key in the choke knob after the engine starts to start po• Turn sition to open slightly...
Owners Manual
Page 65
... catalytic converter. the capability of the catalytic converter, the following cautions must be discharged into carbon dioxide, water, nitrogen and oxygen resulting in much cleaner exhaust gases to start the engine by rolling the vehicle if the battery is in the converter allowing the converter to protect the emission control parts, do not turn off . Use only unleaded gasoline. Leaded gasoline significantly reduces • WARNING The muffler...
... catalytic converter. the capability of the catalytic converter, the following cautions must be discharged into carbon dioxide, water, nitrogen and oxygen resulting in much cleaner exhaust gases to start the engine by rolling the vehicle if the battery is in the converter allowing the converter to protect the emission control parts, do not turn off . Use only unleaded gasoline. Leaded gasoline significantly reduces • WARNING The muffler...
Owners Manual
Page 75
... km (3 000 (600 mile) mile) of use of use 4 years (D) Fuel hose-replace ż j Evaporative emission control system-function* • • D • • D CHASSIS Steering-inspect Steering and axle shaft joint dust boots-inspect Brake pedal play-inspect* Parking brake lever-inspect Brake hose and pipe-inspect Brake fluid level-inspect Brake wear-inspect* Tire wear-inspect* Brake light switch-inspect Seat belt-inspect General lubrication-perform* Bolts, nuts, and fasteners tightness-inspect Wheel nuts tightness-inspect...
... km (3 000 (600 mile) mile) of use of use 4 years (D) Fuel hose-replace ż j Evaporative emission control system-function* • • D • • D CHASSIS Steering-inspect Steering and axle shaft joint dust boots-inspect Brake pedal play-inspect* Parking brake lever-inspect Brake hose and pipe-inspect Brake fluid level-inspect Brake wear-inspect* Tire wear-inspect* Brake light switch-inspect Seat belt-inspect General lubrication-perform* Bolts, nuts, and fasteners tightness-inspect Wheel nuts tightness-inspect...
Owners Manual
Page 86
... an accident and injury. 84 MAINTENANCE AND ADJUSTMENT WARNING The exhaust system can get extremely hot during oil draining. WARNING Oil on tires can make them with the hook. • Lift Remove the filler plug. • Transmission Case Oil Type API GL-5 Hypoid gear oil above 5°C (41°F) SAE 90 below 5°C (41°F) SAE 80 Transmission Case Oil Capacity 2.4 L (2.5 US qt) j • Install the...
... an accident and injury. 84 MAINTENANCE AND ADJUSTMENT WARNING The exhaust system can get extremely hot during oil draining. WARNING Oil on tires can make them with the hook. • Lift Remove the filler plug. • Transmission Case Oil Type API GL-5 Hypoid gear oil above 5°C (41°F) SAE 90 below 5°C (41°F) SAE 80 Transmission Case Oil Capacity 2.4 L (2.5 US qt) j • Install the...
Owners Manual
Page 98
... the parking brake. • Apply Raise the seat. • Remove the guard plate by releasing the two air • intake ducts and the 6 quick rivets. Quick Rivets (6 p.c.s.) E. Inhaling carbon monoxide can cause serious brain injury or death. 96 MAINTENANCE AND ADJUSTMENT Carburetor The idle speed adjustment should be performed in accordance with the hook. • Lift Remove • screw. DO NOT run the engine...
... the parking brake. • Apply Raise the seat. • Remove the guard plate by releasing the two air • intake ducts and the 6 quick rivets. Quick Rivets (6 p.c.s.) E. Inhaling carbon monoxide can cause serious brain injury or death. 96 MAINTENANCE AND ADJUSTMENT Carburetor The idle speed adjustment should be performed in accordance with the hook. • Lift Remove • screw. DO NOT run the engine...
Owners Manual
Page 108
... light • Brake pedal. Inspection j Fluid Change Have the brake fluid changed by an authorized Kawasaki dealer. the ignition switch to the "ON" position. • Turn the brake pedal. A. Brake Pedal B. 10 mm (0.4 in brake line can make the brake feel mushy or soft. The brake light switch should • Depress go on . switch is depressed, the brake light goes on after about 10 mm (0.4 in an accident. 106 MAINTENANCE AND ADJUSTMENT WARNING Air...
... light • Brake pedal. Inspection j Fluid Change Have the brake fluid changed by an authorized Kawasaki dealer. the ignition switch to the "ON" position. • Turn the brake pedal. A. Brake Pedal B. 10 mm (0.4 in brake line can make the brake feel mushy or soft. The brake light switch should • Depress go on . switch is depressed, the brake light goes on after about 10 mm (0.4 in an accident. 106 MAINTENANCE AND ADJUSTMENT WARNING Air...
Owners Manual
Page 109
A. B. Brake Light Switch Adjusting Nut Lights sooner. Lights later. D. NOTICE To avoid damaging the electrical connections inside the switch, be sure that the switch body does not turn during adjustment. C. MAINTENANCE AND ADJUSTMENT 107 j A. Throttle Pedal adjust the brake light switch, move the switch • To forward or rearward, by turning the adjusting nut. Brake Light Switch B.
A. B. Brake Light Switch Adjusting Nut Lights sooner. Lights later. D. NOTICE To avoid damaging the electrical connections inside the switch, be sure that the switch body does not turn during adjustment. C. MAINTENANCE AND ADJUSTMENT 107 j A. Throttle Pedal adjust the brake light switch, move the switch • To forward or rearward, by turning the adjusting nut. Brake Light Switch B.
Owners Manual
Page 125
... certain conditions and cause severe burns. Contact your local authorities for Storage: Clean the entire vehicle thoroughly. Catch the fuel in fresh engine oil. • Put Empty the fuel from any appliance with the ignition switch key to draining the fuel system, a fuel stabilizer, such as Kawasaki K-Kare Fogging Oil (part number K61030-002), directly into each cylinder. WARNING Gasoline is a toxic substance. the spark plug and spray fogging oil...
... certain conditions and cause severe burns. Contact your local authorities for Storage: Clean the entire vehicle thoroughly. Catch the fuel in fresh engine oil. • Put Empty the fuel from any appliance with the ignition switch key to draining the fuel system, a fuel stabilizer, such as Kawasaki K-Kare Fogging Oil (part number K61030-002), directly into each cylinder. WARNING Gasoline is a toxic substance. the spark plug and spray fogging oil...