2011 Kawasaki Mule 610 4x4 XC Problems and Repair Information

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Owners Manual - Page 6

... Kawasaki Service Manual. Kawasaki will need further assistance, contact Kawasaki Motors Corp., U.S.A. Box 25252 Santa Ana, CA 92799-5252 (866) 802-9381 consumer.services@kawasaki-usa.com NOTE żWhen properly performed, these optional parts may be emissions system "tampering" and vehicle performance is a problem with the emission control system within the warranty period...
Owners Manual - Page 8

... you can refer to do their Mule, a Service Manual is available for your Mule, give it is the result of Kawasaki's engineering expertise and a tradition of course, be minor ...possess the special tools described in this Owner's Manual carefully before starting your new Mule so that you need information. No part of your vehicle's controls, its features, capabilities, and limitations...
Owners Manual - Page 9

TABLE OF CONTENTS BASIC SAFE DRIVING ...SPECIFICATIONS...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS...LOADING INFORMATION ...GENERAL INFORMATION ...Lighting/Electrical Accessory Connector ...Brake Pedal...Cargo Bed ...Choke Knob...Engine Oil Temperature Warning Light...Fuel Tank...Fuel Gauge...Glove Compartment ...Front Cargo Compartment ...Ignition Switch ...Keys ...Hour ...
Owners Manual - Page 14

12 SPECIFICATIONS Carburetor Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil: Grade Kawasaki Performance 4-Stroke ATV/UTV Oil* Kawasaki Performance 4-Stroke Semi-Synthetic Oil* Kawasaki Performance 4-Stroke Full Synthetic Oil* or other 4-stroke oils with API SG, SH, SJ, SL, SM and NIKKI 6C1026 Magneto and transistor 20° constant NGK ...
Owners Manual - Page 16

... change without notice. Specifications subject to the KAF400D in every aspect: controls, features, and specifications except for the camouflage surface treatment. *Kawasaki Performance Oils and Lubricants have been specifically engineered for your Kawasaki. Consistent use of these products meets or exceeds warranty and service requirements and can help to extend the life of your vehicle.
Owners Manual - Page 20

Parking Brake Warning Light 33. 34. 35. 36. 37. 38. 39. Brake Fluid Level 41. Hour Meter Gear Shift Lever Front Cargo Latch 2WD-4WD Shift Lever Ignition Switch Accessory Connector Glove Compartment 40. 18 LOCATION OF PARTS 28. 29. 30. 31. Light Switch Differential Shift Lever Choke Knob Horn Button Engine Oil Temperature Warning Light 32. Brake Light Switch 42.
Owners Manual - Page 34

...raised position and will fall down if not supported, creating the potential for engine or other maintenance below the bed. Do not install seating or carry ... WARNING Overloading or improper use of your body, such as hands or arms, between the bed and cab frame or vehicle frame when lifting and lowering the bed. Be careful not to an accident. Follow guidelines provided in handling...
Owners Manual - Page 37

... and volume of low quality or not meeting standard industry specifications may use "gasohol" containing more than 5% methanol. The most common ether is important. Fuels of fuel oxygenates approved for use in unsatisfactory performance. Gasoline/Ether Blends - You may result in unleaded gasoline by the U.S. Fuel containing these oxygenates can lead to 10% ethanol (alcohol...
Owners Manual - Page 45

... Refer to the "Hi-Lo Shifting" section in the "How to "R" (Reverse) and vice versa when the vehicle is equipped with the engine running above idling speed, or the transmission could be operated either in the "How to allow maximum transmission efficiency. This vehicle is moving the Hi-Lo shift lever. "N" (Neutral) Position D. Stop the...
Owners Manual - Page 51

Trailer Hitch Bracket (Accessory) This vehicle can be adequate throttle pedal play and correct throttle stop position adjustment. Do not tow more than 500 kg ...supplied with an optional bracket for the throttle pedal adjustment procedure. Spring pressure returns the pedal to increase engine speed. Throttle Pedal Remember that the throttle pedal returns normally before starting the...
Owners Manual - Page 54

... refer to the Service Manual for the action required to return the vehicle to a safe operating condition. DO NOT run the engine in tread. Front Final Gear Case ...No oil leaks Transmission Case Oil ...Oil level between "H" and "L" lines (when engine is minimal, and habitual performance of these checks will help ensure safe, reliable operation. Engine Oil ...Oil level...
Owners Manual - Page 59

.... • Press on • the throttleincrease pedal. the parking brake. • Release Gradually engine speed by the vehicle's automatic transmission which releases the engine at very low speed to prevent it from stalling. Failure to allow more distance to control the vehicle's speed. Employ the brakes to stop when carrying cargo or towing a trailer. HOW...
Owners Manual - Page 62

... "L" to "N", if it is moving or with the engine running above idling speed, or the transmission could be damaged. Reversing Gears the throttle pedal, and stop the vehicle. • Release When you want to operate the vehicle in reverse, • stop the vehicle completely, allowing the engine to slow to idling speed, and move the lever...
Owners Manual - Page 67

... Lever in the "Starting the Engine" section. To stop while driving in reverse, or the transmission may be sure there are climbing...vehicle is needed in these situations, shift into the low position with the differential locked if necessary. żFor maximum torque shift into reverse, stop , gradually apply the brake. żDo not drive in "4WD" on paved surfaces, because it increases tire...
Owners Manual - Page 69

... cause you cannot see what is caused by the vehicle's automatic transmission which releases the engine at the bottom of visibility. If the vehicle does not have mastered the controls and basic operating...incline is steep and/or the surface is released completely and the engine speed drops near an idle, the vehicle has no engine braking. If you can't j NOTE żWhen the throttle pedal...
Owners Manual - Page 84

...out the dipstick and check the oil level. the vehicle on the dipstick. 82 MAINTENANCE AND ADJUSTMENT Transmission Case Oil In order for the transmission, differential, pinion, and ring gears to function ... oil in seizure. Seizure can lock the rear wheels and skid the rear tires, with consequent loss of the transmission, differential, pinion, and ring gears and may result in accordance with the...
Owners Manual - Page 86

...normal operation and cause serious burns. When draining or filling the transmission case, be careful that no oil gets on the tires or rims. Clean off any oil that inadvertently gets on ...tires can make them with a good quality oil as specified in the table. 84 MAINTENANCE AND ADJUSTMENT WARNING The exhaust system can cause an accident and injury. Fill the transmission case up to the spec...
Owners Manual - Page 100

... used at high altitude, the thinner atmosphere makes the air/fuel mixture richer reducing performance and increasing fuel usage. Dust and/or Water Inspection the cargo bed to use . Do not smoke. Wipe any fuel off the engine before servicing. Make sure the area is extremely flammable and can restrict the flow of flame or sparks...
Owners Manual - Page 128

...-scheduled maintenance. Frequently Asked Questions What is a problem, and you, as tires, brake pads, transmission drive belts, chains, sprockets, etc. The warranty does not cover the cost of -the -art features and built to inspect the unit. See your Kawasaki vehicle. 126 YOUR WARRANTY/OWNER SATISFACTION YOUR WARRANTY/OWNER SATISFACTION Welcome to Kawasaki.com for more...
Owners Manual - Page 129

... from Kawasaki if the repair is found to be caused by improper servicing, it yourself or take your vehicle to a Kawasaki dealer, be sure to record your own maintenance work , and its repair, warranty, and service work if you can have the required servicing done by the limited warranty or not. You may purchase a Kawasaki Service Manual and any other...

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