Owners Manual
Page 6
... learned and practiced the skills necessary to operate this manual and all labels carefully and follow the inspection and maintenance procedures and schedules described in safe operating condition. You should receive training from other stunts. żAlways inspect your judgment and reaction time. żBefore starting: put transmission in the storage area provided. żNever operate an...
... learned and practiced the skills necessary to operate this manual and all labels carefully and follow the inspection and maintenance procedures and schedules described in safe operating condition. You should receive training from other stunts. żAlways inspect your judgment and reaction time. żBefore starting: put transmission in the storage area provided. żNever operate an...
Owners Manual
Page 11
... the Tank: ...Fuel Requirements: ...Ignition Switch ...Keys ...Left Handlebar Switches ...Light/Dimmer Switch: ...Engine Stop Switch: ...Reverse Power Assist Switch (Override): .. Starter Button: ...Shift Lever ...High Gear: ...Low Gear:...Reverse Gear: ...Variable Front Differential Control Lever ...Selectable 2WD/4WD Shift Switch ...Throttle Lever ...Throttle Limiter ...Seat ...Storage Box...Tool Kit...Trailer Hitch Bracket ...Winch Installation ...BREAK-IN ...HOW TO RIDE ...Daily Safety Checks ...Starting the Engine ...Moving Off ...Shifting Gears...2WD/4WD Shifting ...Variable Limited...
... the Tank: ...Fuel Requirements: ...Ignition Switch ...Keys ...Left Handlebar Switches ...Light/Dimmer Switch: ...Engine Stop Switch: ...Reverse Power Assist Switch (Override): .. Starter Button: ...Shift Lever ...High Gear: ...Low Gear:...Reverse Gear: ...Variable Front Differential Control Lever ...Selectable 2WD/4WD Shift Switch ...Throttle Lever ...Throttle Limiter ...Seat ...Storage Box...Tool Kit...Trailer Hitch Bracket ...Winch Installation ...BREAK-IN ...HOW TO RIDE ...Daily Safety Checks ...Starting the Engine ...Moving Off ...Shifting Gears...2WD/4WD Shifting ...Variable Limited...
Owners Manual
Page 12
... 108 109 112 112 115 Engine Oil...Front and Rear Final Gear Case Oil...Cooling System ...Radiator and Cooling Fan: ...Coolant: ...Spark Plug...Valve Clearance ...Air Cleaner ...Spark Arrester ...Throttle Cable ...Idle Adjustment...Fuel Pump Filter ...Fuel Tank Vent...Variable Differential Control Lever...Belt Drive Transmission (CVT) ...Kawasaki Engine Brake Control System ...Brakes ...Front Brake:...Rear Brake: ...Brake Light Switch...Wheels ...Rims: ...Tires: ...Joint Boots...Power Steering System ...Suspension...Headlight Beam ...Battery ...Fuse ...Power Steering System...Breaker...General...
... 108 109 112 112 115 Engine Oil...Front and Rear Final Gear Case Oil...Cooling System ...Radiator and Cooling Fan: ...Coolant: ...Spark Plug...Valve Clearance ...Air Cleaner ...Spark Arrester ...Throttle Cable ...Idle Adjustment...Fuel Pump Filter ...Fuel Tank Vent...Variable Differential Control Lever...Belt Drive Transmission (CVT) ...Kawasaki Engine Brake Control System ...Brakes ...Front Brake:...Rear Brake: ...Brake Light Switch...Wheels ...Rims: ...Tires: ...Joint Boots...Power Steering System ...Suspension...Headlight Beam ...Battery ...Fuse ...Power Steering System...Breaker...General...
Owners Manual
Page 15
SPECIFICATIONS 13 Ignition Timing (Electronically advanced) Spark Plug Lubrication System Engine Oil: 10°/1 100 rpm (BTDC) NGK CR7E Forced lubrication (wet sump) API SG, SH, SJ, SL or SM with JASO MA, MA1 or MA2 SAE 10W-40 2.4 L (2.54 US qt) 3.0 L (3.17 US qt) Belt drive torque converter (CVT) Shaft 2WD/4WD 2-speed & reverse, Automatic 3.122 a 0.635 4.375 39.39 a 8.012 (High) 66.02...
SPECIFICATIONS 13 Ignition Timing (Electronically advanced) Spark Plug Lubrication System Engine Oil: 10°/1 100 rpm (BTDC) NGK CR7E Forced lubrication (wet sump) API SG, SH, SJ, SL or SM with JASO MA, MA1 or MA2 SAE 10W-40 2.4 L (2.54 US qt) 3.0 L (3.17 US qt) Belt drive torque converter (CVT) Shaft 2WD/4WD 2-speed & reverse, Automatic 3.122 a 0.635 4.375 39.39 a 8.012 (High) 66.02...
Owners Manual
Page 26
Air Cleaner 20. Disc Brake Caliper 26. Shock Absorbers (Front) 18. Seat Latch 22. Shock Absorbers (Rear) 30. Front Carrier 17. Fuses 21. Headlights 25. Muffler (Spark Arrester) 24 LOCATION OF PARTS 16. Rear Final Gear Case 29. Rear Carrier 24. Front Final Gear Case 27. Front Cylinder Spark Plug 19. Oil Filler Plug 28. Battery 23.
Air Cleaner 20. Disc Brake Caliper 26. Shock Absorbers (Front) 18. Seat Latch 22. Shock Absorbers (Rear) 30. Front Carrier 17. Fuses 21. Headlights 25. Muffler (Spark Arrester) 24 LOCATION OF PARTS 16. Rear Final Gear Case 29. Rear Carrier 24. Front Final Gear Case 27. Front Cylinder Spark Plug 19. Oil Filler Plug 28. Battery 23.
Owners Manual
Page 29
... an unsafe riding condition. Windshields, trunk boxes, and other large items have not adversely affected any lighting component, ground clearance, brake or control operation, wheel movement, or any other aspect of the vehicle. Shift transmission to the front of a front carrier and to "L" (Low) range. Cargo weight should be equally distributed from the Maximum Load capacity. Place cargo to the rear of a rear carrier. Make...
... an unsafe riding condition. Windshields, trunk boxes, and other large items have not adversely affected any lighting component, ground clearance, brake or control operation, wheel movement, or any other aspect of the vehicle. Shift transmission to the front of a front carrier and to "L" (Low) range. Cargo weight should be equally distributed from the Maximum Load capacity. Place cargo to the rear of a rear carrier. Make...
Owners Manual
Page 37
...380;The clock works normally from the back-up power while the ignition switch is turned off. żWhen the battery is disconnected, the clock resets to zero. Trip Meters AB: The trip meter shows the distance in kilometers or miles traveled since it was last reset to 1:00, and starts working . Push the...is maintained even if the battery is connected. Both the hour and minute • Push displays start blinking again. After two second, the figure display turns to display the trip meter A or B. The meter counts until it in kilometers or miles that the vehicle has been ridden. The...
...380;The clock works normally from the back-up power while the ignition switch is turned off. żWhen the battery is disconnected, the clock resets to zero. Trip Meters AB: The trip meter shows the distance in kilometers or miles traveled since it was last reset to 1:00, and starts working . Push the...is maintained even if the battery is connected. Both the hour and minute • Push displays start blinking again. After two second, the figure display turns to display the trip meter A or B. The meter counts until it in kilometers or miles that the vehicle has been ridden. The...
Owners Manual
Page 38
.../4WD actuator is in "4WD", the "4WD" indicator symbol will blink alternately for repair. The 4WD and 2WD indicators will be , see an authorized Kawasaki dealer for 3 seconds if both actuators have malfunctioned. Whichever the case may be lit and vice-versa. When the selectable 2WD/4WD shift switch is failure, it turns back to 99999.9, they are stopped and locked. 2WD/4WD...
.../4WD actuator is in "4WD", the "4WD" indicator symbol will blink alternately for repair. The 4WD and 2WD indicators will be , see an authorized Kawasaki dealer for 3 seconds if both actuators have malfunctioned. Whichever the case may be lit and vice-versa. When the selectable 2WD/4WD shift switch is failure, it turns back to 99999.9, they are stopped and locked. 2WD/4WD...
Owners Manual
Page 40
... "Belt Drive Transmission" section in the CVT cover causing the CVT check indicator light to indicate when periodic maintenance should fail to check the vehicle for inspections, adjustment, and/or repairs as an hour meter to blink at intervals of operation. EPS Warning Light B. If the warning light illuminates any other time, it indicates the ECU or actuator has malfunctioned, or the wiring harness has...
... "Belt Drive Transmission" section in the CVT cover causing the CVT check indicator light to indicate when periodic maintenance should fail to check the vehicle for inspections, adjustment, and/or repairs as an hour meter to blink at intervals of operation. EPS Warning Light B. If the warning light illuminates any other time, it indicates the ECU or actuator has malfunctioned, or the wiring harness has...
Owners Manual
Page 51
... indicate that checking processes are functioning normally. The lights, ignition, and electric starter will be removed only when in the "ON" position. ted from the engine area about 3 seconds after turning the ignition key to prevent unauthorized vehicle use. "OFF" position GENERAL INFORMATION 49 j Ignition Switch The ignition switch is a 2-position, key-operated switch. The key can be emit- Ignition Switch B. It is located on the right front fender.
... indicate that checking processes are functioning normally. The lights, ignition, and electric starter will be removed only when in the "ON" position. ted from the engine area about 3 seconds after turning the ignition key to prevent unauthorized vehicle use. "OFF" position GENERAL INFORMATION 49 j Ignition Switch The ignition switch is a 2-position, key-operated switch. The key can be emit- Ignition Switch B. It is located on the right front fender.
Owners Manual
Page 73
... differential control lever, driving force to both front wheels is engaged. HOW TO AVOID THE HAZARD Do not pull the front differential control lever while turning or before entering a turn. Variable Front Differential Control Lever B. An unexpected change in direction can reduce steering response, increasing the effort to lose control, resulting in an accident and injury. j A. Rear Brake Lever the vehicle completely. • Stop the selectable 2WD/4WD shift switch...
... differential control lever, driving force to both front wheels is engaged. HOW TO AVOID THE HAZARD Do not pull the front differential control lever while turning or before entering a turn. Variable Front Differential Control Lever B. An unexpected change in direction can reduce steering response, increasing the effort to lose control, resulting in an accident and injury. j A. Rear Brake Lever the vehicle completely. • Stop the selectable 2WD/4WD shift switch...
Owners Manual
Page 88
... parking brake, 2) Put the transmission in neutral, Use the Parking Brake Always apply the parking brake before starting the engine. 3) Check the throttle for a long time, the battery may become totally discharged. Whenever you apply the parking brake. NOTE j żThe engine can be damaged or cause injury. NOTICE The brake light goes on for proper operation. If it is applied. However, it should snap closed when released...
... parking brake, 2) Put the transmission in neutral, Use the Parking Brake Always apply the parking brake before starting the engine. 3) Check the throttle for a long time, the battery may become totally discharged. Whenever you apply the parking brake. NOTE j żThe engine can be damaged or cause injury. NOTICE The brake light goes on for proper operation. If it is applied. However, it should snap closed when released...
Owners Manual
Page 99
WARNING HAZARD Increasing limited slip differential (LSD) traction while turning or before entering a turn. An unexpected change in direction can reduce steering response, increasing the effort to increase traction. HOW TO AVOID THE HAZARD Do not pull the variable front differential control lever while turning or before entering a turn . SAFE OPERATION 97 NOTICE Shifting from "2WD" to lose control, resulting in an accident...
WARNING HAZARD Increasing limited slip differential (LSD) traction while turning or before entering a turn. An unexpected change in direction can reduce steering response, increasing the effort to increase traction. HOW TO AVOID THE HAZARD Do not pull the variable front differential control lever while turning or before entering a turn . SAFE OPERATION 97 NOTICE Shifting from "2WD" to lose control, resulting in an accident...
Owners Manual
Page 113
... rear brake of the axle cap. żDry out the brakes. żCheck the air cleaner for water. żCheck the engine and gear case oils for the friction to salt water or operated in muddy conditions. The cooling fan inside the housing will expel the remaining water and dry the housing. Also, brakes that get wet may wear out faster. Belt Drive Transmission (CVT) Cover B. Drain Cap wet multi-plate brake...
... rear brake of the axle cap. żDry out the brakes. żCheck the air cleaner for water. żCheck the engine and gear case oils for the friction to salt water or operated in muddy conditions. The cooling fan inside the housing will expel the remaining water and dry the housing. Also, brakes that get wet may wear out faster. Belt Drive Transmission (CVT) Cover B. Drain Cap wet multi-plate brake...
Owners Manual
Page 119
... mi) of turns on (100 of use hours of use whichever comes first D 5 years (D) OPERATION After 10 hrs. or 100 km (60 mi) of use) use j Fuel hoses and connections-inspect Fuel hose-replace Radiator-clean* Radiator hoses and connections-inspect* Coolant-change* CHASSIS Joint boots-inspect * Rear brake pedal and lever adjustment-inspect* Rear brake plates-change * Brake hose-replace Brake light switch-inspect* Front brake pad wear-inspect * Rear propeller shaft universal joint - lubrication •...
... mi) of turns on (100 of use hours of use whichever comes first D 5 years (D) OPERATION After 10 hrs. or 100 km (60 mi) of use) use j Fuel hoses and connections-inspect Fuel hose-replace Radiator-clean* Radiator hoses and connections-inspect* Coolant-change* CHASSIS Joint boots-inspect * Rear brake pedal and lever adjustment-inspect* Rear brake plates-change * Brake hose-replace Brake light switch-inspect* Front brake pad wear-inspect * Rear propeller shaft universal joint - lubrication •...
Owners Manual
Page 129
... gear case oil on tires. Rear Final Gear Case B. each gear case up any spilled oil immediately using soap and water. Drain Plug C. HOW TO AVOID THE HAZARD Clean up to the bottom thread of used gear case oil. WHAT CAN HAPPEN Used gear case oil is a toxic substance, which can pollute the environment. MAINTENANCE AND ADJUSTMENT 127 • Remove the filler cap and drain plug. WARNING...
... gear case oil on tires. Rear Final Gear Case B. each gear case up any spilled oil immediately using soap and water. Drain Plug C. HOW TO AVOID THE HAZARD Clean up to the bottom thread of used gear case oil. WHAT CAN HAPPEN Used gear case oil is a toxic substance, which can pollute the environment. MAINTENANCE AND ADJUSTMENT 127 • Remove the filler cap and drain plug. WARNING...
Owners Manual
Page 142
... TO AVOID THE HAZARD Do not start the engine with the transmission in burns. and lower engine speed while tapping on • Raise the muffler with the spark arrester disassembled near combustible materials. j Exhaust gases contain carbon monoxide; WARNING HAZARD Cleaning the spark arrester near combustible materials. DANGER HAZARD Running the engine without ventilation. WHAT CAN HAPPEN Breathing exhaust gas leads to carbon monoxide poisoning...
... TO AVOID THE HAZARD Do not start the engine with the transmission in burns. and lower engine speed while tapping on • Raise the muffler with the spark arrester disassembled near combustible materials. j Exhaust gases contain carbon monoxide; WARNING HAZARD Cleaning the spark arrester near combustible materials. DANGER HAZARD Running the engine without ventilation. WHAT CAN HAPPEN Breathing exhaust gas leads to carbon monoxide poisoning...
Owners Manual
Page 170
... radiator fan is free from the battery terminals to avoid electric shock. When the excessive current flows to protect fan motor. Breaker The breaker for the radiator fan is open because the fan breaker works to the fan circuit, the temperature in temperature, Fan circuit returns normally by the fan breaker function. 168 MAINTENANCE AND ADJUSTMENT WARNING The electrical system can produce electrical shocks. When replacing the fuse, release the hook of fuse...
... radiator fan is free from the battery terminals to avoid electric shock. When the excessive current flows to protect fan motor. Breaker The breaker for the radiator fan is open because the fan breaker works to the fan circuit, the temperature in temperature, Fan circuit returns normally by the fan breaker function. 168 MAINTENANCE AND ADJUSTMENT WARNING The electrical system can produce electrical shocks. When replacing the fuse, release the hook of fuse...
Owners Manual
Page 173
cleaner intake - if water gets into the ignition coil or into the spark plug cap, the spark will jump through the water and be wiped dry. When this happens, the vehicle will damage the camouflage surface or paint finish on the bodywork (for Washing Before washing, these precautions must be grounded out. Brake levers, switch case, throttle case - cover the keyhole with plastic bags. Semi-gloss Finish...
cleaner intake - if water gets into the ignition coil or into the spark plug cap, the spark will jump through the water and be wiped dry. When this happens, the vehicle will damage the camouflage surface or paint finish on the bodywork (for Washing Before washing, these precautions must be grounded out. Brake levers, switch case, throttle case - cover the keyhole with plastic bags. Semi-gloss Finish...
Owners Manual
Page 181
... spark plug Valve clearance incorrect Spark plug dirty Ignition key not turned off first when vehicle tipped over and vehicle-down sensor activated Engine Stops No fuel in tank Water in fuel Fuel filter clogged (on pump) Fuel pump malfunction Air filter clogged or intake blocked Fuel tank vent clogged Engine overheated żToo much idling or low speed enough air flow) żOverloaded żWrong spark plug żRadiator clogged żCoolant level too low żCoolant deteriorated żCooling fan malfunction żCooling fan breaker tripped żEngine oil low running...
... spark plug Valve clearance incorrect Spark plug dirty Ignition key not turned off first when vehicle tipped over and vehicle-down sensor activated Engine Stops No fuel in tank Water in fuel Fuel filter clogged (on pump) Fuel pump malfunction Air filter clogged or intake blocked Fuel tank vent clogged Engine overheated żToo much idling or low speed enough air flow) żOverloaded żWrong spark plug żRadiator clogged żCoolant level too low żCoolant deteriorated żCooling fan malfunction żCooling fan breaker tripped żEngine oil low running...