Owners Manual
Page 9
.... Before starting: check the throttle control for the terrain, visibility and operating conditions, and your judgment and reaction time. Never attempt wheelies, jumps, or other vehicles including motorcycles and cars. Never carry cargo or tow a trailer. Never operate an ATV without wearing an approved motorcycle helmet that is in the compartment provided. Always go at excessive speeds. The Owner's Manual should never...
.... Before starting: check the throttle control for the terrain, visibility and operating conditions, and your judgment and reaction time. Never attempt wheelies, jumps, or other vehicles including motorcycles and cars. Never carry cargo or tow a trailer. Never operate an ATV without wearing an approved motorcycle helmet that is in the compartment provided. Always go at excessive speeds. The Owner's Manual should never...
Owners Manual
Page 10
...you start down hills and for turning as described in this manual. Learn to the uphill side of a steep hill if possible. Always be alert to let friction dry out the linings. Shift your brakes after leaving water....water deeper than that wet brakes may have learned and practiced the skills • necessary to control the ATV on such terrain. Never operate on these kinds of terrain. Practice turning at high speed. Practice on any hill until you have mastered the turning technique described in this manual. Never open the throttle suddenly or make sudden gear changes...
...you start down hills and for turning as described in this manual. Learn to the uphill side of a steep hill if possible. Always be alert to let friction dry out the linings. Shift your brakes after leaving water....water deeper than that wet brakes may have learned and practiced the skills • necessary to control the ATV on such terrain. Never operate on these kinds of terrain. Practice turning at high speed. Practice on any hill until you have mastered the turning technique described in this manual. Never open the throttle suddenly or make sudden gear changes...
Owners Manual
Page 13
TABLE OF CONTENTS SPECIFICATIONS ...SERIAL NUMBER LOCATIONS ...LOCATION OF LABELS ...LOCATION OF PARTS ...LOADING INFORMATION ...GENERAL INFORMATION ...Brake Levers ...Front brake ...Rear brake...Parking Brake...Fuel Tank...Fuel Requirements: ...Fuel Tap...Ignition Switch ...Keys ...Left Handlebar Switches ...Engine stop switch: ...Starter Switch: ...Kick Starter...Seat ...Tool Kit...Throttle Lever ...Throttle Limiter ...Flag pole bracket...Storage compartment...BREAK-IN ...HOW TO RIDE ...Daily Checks ...Starting the Engine...Moving Off ...Braking ...14 16 17 22 25 27 27 27 27...
TABLE OF CONTENTS SPECIFICATIONS ...SERIAL NUMBER LOCATIONS ...LOCATION OF LABELS ...LOCATION OF PARTS ...LOADING INFORMATION ...GENERAL INFORMATION ...Brake Levers ...Front brake ...Rear brake...Parking Brake...Fuel Tank...Fuel Requirements: ...Fuel Tap...Ignition Switch ...Keys ...Left Handlebar Switches ...Engine stop switch: ...Starter Switch: ...Kick Starter...Seat ...Tool Kit...Throttle Lever ...Throttle Limiter ...Flag pole bracket...Storage compartment...BREAK-IN ...HOW TO RIDE ...Daily Checks ...Starting the Engine...Moving Off ...Braking ...14 16 17 22 25 27 27 27 27...
Owners Manual
Page 14
......EMISSION CONTROL INFORMATION ...Periodic Maintenance Chart ...Engine Oil...Transmission Oil...Spark Plug ...Valve Clearance ...Air Cleaner ...Spark Arrester ...Throttle Cable...Carburetor ...Fuel System ...Brakes ...Drive Chain...Belt Drive Transmission... 83 85 87 88 88 92 95 100 103 104 105 108 109 110 112 113 117 119 Wheels ...Tires: ...Joint Boots...Suspension...Battery ...Fuse ...General Lubrication ...Cleaning ...Bolt and Nut Tightening ...STORAGE ...Preparation for Storage ...Removal from Storage ...TRANSPORTING THE ATV ...TROUBLESHOOTING GUIDE...YOUR WARRANTY/OWNER SATISFACTION...
......EMISSION CONTROL INFORMATION ...Periodic Maintenance Chart ...Engine Oil...Transmission Oil...Spark Plug ...Valve Clearance ...Air Cleaner ...Spark Arrester ...Throttle Cable...Carburetor ...Fuel System ...Brakes ...Drive Chain...Belt Drive Transmission... 83 85 87 88 88 92 95 100 103 104 105 108 109 110 112 113 117 119 Wheels ...Tires: ...Joint Boots...Suspension...Battery ...Fuse ...General Lubrication ...Cleaning ...Bolt and Nut Tightening ...STORAGE ...Preparation for Storage ...Removal from Storage ...TRANSPORTING THE ATV ...TROUBLESHOOTING GUIDE...YOUR WARRANTY/OWNER SATISFACTION...
Owners Manual
Page 15
... Length Overall Width Overall Height Wheelbase Track: Ground Clearance Curb Mass ENGINE Type Displacement Bore × Stroke Compression Ratio Starting System Carburetor Ignition System Ignition Timing Spark Plug SOHC single cylinder, 4-stroke, air-cooled 89.9 cm³ (5.5 cu in) 47 × 51.8 mm (1.85 × 2.04 in) 10.0 : 1 Electric and kick starter keihin PTE 16 mm CDI 13° BTDC @1 800 r/min (rpm) NGK CR7HSA Front Rear...
... Length Overall Width Overall Height Wheelbase Track: Ground Clearance Curb Mass ENGINE Type Displacement Bore × Stroke Compression Ratio Starting System Carburetor Ignition System Ignition Timing Spark Plug SOHC single cylinder, 4-stroke, air-cooled 89.9 cm³ (5.5 cu in) 47 × 51.8 mm (1.85 × 2.04 in) 10.0 : 1 Electric and kick starter keihin PTE 16 mm CDI 13° BTDC @1 800 r/min (rpm) NGK CR7HSA Front Rear...
Owners Manual
Page 16
... 15 Lubrication System Engine Oil Engine Oil Capacity TRANSMISSION Transmission Type Clutch Type: Driving System Primary Reduction Ratio Final Reduction Ratio Transmission Oil Transmission Oil Capacity FRAME Type Tire Size: Rim Size: Fuel Tank Capacity ELECTRICAL EQUIPMENT Battery Tail/Brake Light 12 V 4 Ah 12 V 21 W Front Rear Front Rear Double cradle, steel 18 × 7-8 Tubeless 18 × 9-8 Tubeless 8 × 5.5 8×7 5.5 L (1.45 US gal) Primary Automatic centrifugal type Belt drive torque converter (CVT) Chain Drive 0.8 ∼ 2.5 2.0 (32/16) SAE90 0.12 L (0.13 US qt) Type...
... 15 Lubrication System Engine Oil Engine Oil Capacity TRANSMISSION Transmission Type Clutch Type: Driving System Primary Reduction Ratio Final Reduction Ratio Transmission Oil Transmission Oil Capacity FRAME Type Tire Size: Rim Size: Fuel Tank Capacity ELECTRICAL EQUIPMENT Battery Tail/Brake Light 12 V 4 Ah 12 V 21 W Front Rear Front Rear Double cradle, steel 18 × 7-8 Tubeless 18 × 9-8 Tubeless 8 × 5.5 8×7 5.5 L (1.45 US gal) Primary Automatic centrifugal type Belt drive torque converter (CVT) Chain Drive 0.8 ∼ 2.5 2.0 (32/16) SAE90 0.12 L (0.13 US qt) Type...
Owners Manual
Page 23
Ignition switch 3. Seat Speed limiter 4. Handlebar switch 2. Throttle lever 5. 22 LOCATION OF PARTS LOCATION OF PARTS 1.
Ignition switch 3. Seat Speed limiter 4. Handlebar switch 2. Throttle lever 5. 22 LOCATION OF PARTS LOCATION OF PARTS 1.
Owners Manual
Page 26
.... WARNING HAZARD Operating this vehicle should be genuine Kawasaki or equivalent components designed for use on Kawasaki vehicles. Because an all parts and accessories you have questions, consult an authorized ATV dealer. ○Kawasaki Parts and Accessories have not adversely affected any lighting component, ground clearance, brake or control operation, wheel movement, or any other persons involved. If you add to your own safety...
.... WARNING HAZARD Operating this vehicle should be genuine Kawasaki or equivalent components designed for use on Kawasaki vehicles. Because an all parts and accessories you have questions, consult an authorized ATV dealer. ○Kawasaki Parts and Accessories have not adversely affected any lighting component, ground clearance, brake or control operation, wheel movement, or any other persons involved. If you add to your own safety...
Owners Manual
Page 32
... meeting standard industry specifications may result in the U.S.A. this condition is spilled on service station pumps in unsatisfactory performance. If this includes any source of the Research Octane Number (RON) and the Motor Octane Number (MON) as shown in the tank cap. After refueling, make sure the fuel tank cap is important. Heat may not be explosive under your warranty. Operating problems that result...
... meeting standard industry specifications may result in the U.S.A. this condition is spilled on service station pumps in unsatisfactory performance. If this includes any source of the Research Octane Number (RON) and the Motor Octane Number (MON) as shown in the tank cap. After refueling, make sure the fuel tank cap is important. Heat may not be explosive under your warranty. Operating problems that result...
Owners Manual
Page 50
..., check the following points: ITEM Brake ROUTINE operation, condition, free play (drum brake) and brake fluid • Check level (disk brake). (drum brake) if necessary. • Adjust Fill with DOT 4 brake fluid (disk brake) if necessary. • fuel level. • Check Fill with fuel if necessary. • oil level. • Check • Fill with oil if necessary. j Fuel Engine oil and Transmission oil Drive chain Throttle Wheels and tires Fittings and fasteners Switches Tail Light Steering Protective Clothing
..., check the following points: ITEM Brake ROUTINE operation, condition, free play (drum brake) and brake fluid • Check level (disk brake). (drum brake) if necessary. • Adjust Fill with DOT 4 brake fluid (disk brake) if necessary. • fuel level. • Check Fill with fuel if necessary. • oil level. • Check • Fill with oil if necessary. j Fuel Engine oil and Transmission oil Drive chain Throttle Wheels and tires Fittings and fasteners Switches Tail Light Steering Protective Clothing
Owners Manual
Page 51
Turn the ignition switch to "ON". Turn the fuel tap to " •" and the engine ". a colorless, odorless, poisonous gas. NOTICE Do not use the electric starter for approximately 10 seconds before starting the engine. Release the starter button for more than 5 seconds at a time. Select a level surface and lock the parking brake before pressing it again. 50 HOW TO RIDE Starting the Engine Starting a cold engine j WARNING HAZARD Freezing control cables in cold weather, always make...
Turn the ignition switch to "ON". Turn the fuel tap to " •" and the engine ". a colorless, odorless, poisonous gas. NOTICE Do not use the electric starter for approximately 10 seconds before starting the engine. Release the starter button for more than 5 seconds at a time. Select a level surface and lock the parking brake before pressing it again. 50 HOW TO RIDE Starting the Engine Starting a cold engine j WARNING HAZARD Freezing control cables in cold weather, always make...
Owners Manual
Page 56
... known as throttle failure, your vehicle may allow dirt and dust to fully benefit from any appliance with a pilot light. A fire or explosion can be explosive under certain conditions. HOW TO RIDE 55 WARNING HAZARD Parking near an appliance with a pilot light. An improperly serviced or clogged air cleaner may be stopped by applying the brakes and shifting the engine stop switch is extremely...
... known as throttle failure, your vehicle may allow dirt and dust to fully benefit from any appliance with a pilot light. A fire or explosion can be explosive under certain conditions. HOW TO RIDE 55 WARNING HAZARD Parking near an appliance with a pilot light. An improperly serviced or clogged air cleaner may be stopped by applying the brakes and shifting the engine stop switch is extremely...
Owners Manual
Page 91
... Fuel filter element Spark plug Air cleaner element Magneto ignition system j • • • • • TAMPERING WITH EMISSION CONTROL SYSTEM PROHIBITED: Federal regulations and California State law prohibit the following acts or the causing thereof: (1) the removal or rendering inoperative by any new vehicle for the purposes of emission control prior to an authorized Kawasaki dealer for purposes of maintenance, repair, or replacement...
... Fuel filter element Spark plug Air cleaner element Magneto ignition system j • • • • • TAMPERING WITH EMISSION CONTROL SYSTEM PROHIBITED: Federal regulations and California State law prohibit the following acts or the causing thereof: (1) the removal or rendering inoperative by any new vehicle for the purposes of emission control prior to an authorized Kawasaki dealer for purposes of maintenance, repair, or replacement...
Owners Manual
Page 93
... 90 days of vehicle use, not Every to exceed 1 year of 700 km (1 100 use mi), whichever comes first D • j OPERATION ENGINE Transmission drive belt wear-inspect* D Air cleaner-service* Throttle lever play-inspect Valve clearance-inspect* Idle speed-inspect Fuel system cleanliness-inspect* Engine oil-change* D • • • D • • FREQUENCY First Service After 10 hrs. D= Service to be performed by an authorized Kawasaki dealer or someone...
... 90 days of vehicle use, not Every to exceed 1 year of 700 km (1 100 use mi), whichever comes first D • j OPERATION ENGINE Transmission drive belt wear-inspect* D Air cleaner-service* Throttle lever play-inspect Valve clearance-inspect* Idle speed-inspect Fuel system cleanliness-inspect* Engine oil-change* D • • • D • • FREQUENCY First Service After 10 hrs. D= Service to be performed by an authorized Kawasaki dealer or someone...
Owners Manual
Page 103
... minutes. Oil filler bolt WARNING HAZARD Getting gear case oil on tires. HOW TO AVOID THE HAZARD Clean up , check for oil leakage. Tightening torque: Oil filler bolt: 18 Nm (1.8 kgf·m, 13 ft·lb) 6. WHAT CAN HAPPEN Can make them slippery which can cause an accident and injury. Start the engine and warm up for the cause. 1. 102 MAINTENANCE AND...
... minutes. Oil filler bolt WARNING HAZARD Getting gear case oil on tires. HOW TO AVOID THE HAZARD Clean up , check for oil leakage. Tightening torque: Oil filler bolt: 18 Nm (1.8 kgf·m, 13 ft·lb) 6. WHAT CAN HAPPEN Can make them slippery which can cause an accident and injury. Start the engine and warm up for the cause. 1. 102 MAINTENANCE AND...
Owners Manual
Page 104
... and follow those methods at all times. MAINTENANCE AND ADJUSTMENT 103 WARNING HAZARD Improper disposal of the engine. The spark plug is an important engine component and is easy to a Kawasaki dealer. WHAT CAN HAPPEN Used gear case oil is shown in .) Maintenance j Spark Plug The standard spark plug is a toxic substance, which can indicate the condition of used gear case oil. Spark plug gap: 0.6 ∼ 0.7 mm (0.024∼ 0.028...
... and follow those methods at all times. MAINTENANCE AND ADJUSTMENT 103 WARNING HAZARD Improper disposal of the engine. The spark plug is an important engine component and is easy to a Kawasaki dealer. WHAT CAN HAPPEN Used gear case oil is shown in .) Maintenance j Spark Plug The standard spark plug is a toxic substance, which can indicate the condition of used gear case oil. Spark plug gap: 0.6 ∼ 0.7 mm (0.024∼ 0.028...
Owners Manual
Page 135
... inspecting for hard-to • Block prevent water entry. Use only enough pressure to cool, then remove any collected debris. Rinse the machine off the end of wheel bearings, brakes, transmission seals and electrical devices. Do not park or store the vehicle in coin-operated car washers. 4. j WARNING HAZARD Debris build-up of many components. 134 MAINTENANCE AND ADJUSTMENT Cleaning Frequent, thorough cleaning of...
... inspecting for hard-to • Block prevent water entry. Use only enough pressure to cool, then remove any collected debris. Rinse the machine off the end of wheel bearings, brakes, transmission seals and electrical devices. Do not park or store the vehicle in coin-operated car washers. 4. j WARNING HAZARD Debris build-up of many components. 134 MAINTENANCE AND ADJUSTMENT Cleaning Frequent, thorough cleaning of...
Owners Manual
Page 138
... a few seconds to distribute the oil, then reinstall the spark plug, (Make sure the engine stop switch is OFF ( ) before pressing the starter button.) WARNING HAZARD An air/oil mist may be forcibly ejected from freezing temperatures and direct sunlight and out of the reach of children, slow -charge the battery once a month. Remove the battery and store it in your...
... a few seconds to distribute the oil, then reinstall the spark plug, (Make sure the engine stop switch is OFF ( ) before pressing the starter button.) WARNING HAZARD An air/oil mist may be forcibly ejected from freezing temperatures and direct sunlight and out of the reach of children, slow -charge the battery once a month. Remove the battery and store it in your...
Owners Manual
Page 139
... WARNING HAZARD Allowing open flames or sparks near the battery. Wash and dry the ATV, and wax all the points listed in the sure the spark plug is tight. • Make the fuel tank with fuel. • Fill all painted surfaces. Inflate the tires to carbon monoxide poisoning, asphyxiation, and death. HOW TO AVOID THE HAZARD Do not start or run the engine...
... WARNING HAZARD Allowing open flames or sparks near the battery. Wash and dry the ATV, and wax all the points listed in the sure the spark plug is tight. • Make the fuel tank with fuel. • Fill all painted surfaces. Inflate the tires to carbon monoxide poisoning, asphyxiation, and death. HOW TO AVOID THE HAZARD Do not start or run the engine...
Owners Manual
Page 141
...'t Start No fuel in tank Fuel tap turned off Water in fuel Air filter clogged or inlet blocked Engine flooded Fuel tank vent clogged Spark plug wire not connected on spark plug Valve clearance incorrect Spark plug dirty Engine Stops No fuel in tank Fuel tap turned off Water in belt drive torque converter housing Drive belt failure 140 TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Starter Motor Not Rotating Engine stop switch "OFF" Fuse failed Battery leads do not make good electrical contact with mud or dirt Engine oil low Compression leakage Valve clearance insufficient Air filter...
...'t Start No fuel in tank Fuel tap turned off Water in fuel Air filter clogged or inlet blocked Engine flooded Fuel tank vent clogged Spark plug wire not connected on spark plug Valve clearance incorrect Spark plug dirty Engine Stops No fuel in tank Fuel tap turned off Water in belt drive torque converter housing Drive belt failure 140 TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Starter Motor Not Rotating Engine stop switch "OFF" Fuse failed Battery leads do not make good electrical contact with mud or dirt Engine oil low Compression leakage Valve clearance insufficient Air filter...