Owners Manual
Page 5
...mechanical condition of the motorcycle. Review all items thoroughly before riding the motorcycle. Your child should a problem occur ... and warnings with your child understands the importance of an experienced adult. 2. 3. 4. 5. 6. 7. 8. 9. Your child's safety depends in the Periodic Maintenance Chart,...vehicle. Always obey local off -road motorcycle. Read and understand the owner's manual provided with any moving vehicle there are possible safety risks; Be sure to ride this off -road riding laws and regulations. Do not allow your child's readiness to follow the maintenance...
...mechanical condition of the motorcycle. Review all items thoroughly before riding the motorcycle. Your child should a problem occur ... and warnings with your child understands the importance of an experienced adult. 2. 3. 4. 5. 6. 7. 8. 9. Your child's safety depends in the Periodic Maintenance Chart,...vehicle. Always obey local off -road motorcycle. Read and understand the owner's manual provided with any moving vehicle there are possible safety risks; Be sure to ride this off -road riding laws and regulations. Do not allow your child's readiness to follow the maintenance...
Owners Manual
Page 9
... ADJUSTMENT...EMISSION CONTROL INFORMATION ...Periodic Maintenance Chart ...Engine Oil...Spark Plug ...Air Cleaner ...Throttle Cable...Choke Knob...Idle Speed ...Clutch ...9 12 12 17 20 20 21 24 25 25 28 28 29 30 30 31 33 33 36 40 44 46 51 53 55 56 Valve Clearance ...Spark Arrester ...Drive Chain...Handlebar...Brakes ...Steering ...Front Suspension ...Rear Suspension ...Wheels ...Hoses Inspection ...Battery ...Fuse ...Tightening Torques of Nuts and Bolts...Cleaning Your Motorcycle...Lubrication...TROUBLESHOOTING GUIDE...STORAGE ...Before...
... ADJUSTMENT...EMISSION CONTROL INFORMATION ...Periodic Maintenance Chart ...Engine Oil...Spark Plug ...Air Cleaner ...Throttle Cable...Choke Knob...Idle Speed ...Clutch ...9 12 12 17 20 20 21 24 25 25 28 28 29 30 30 31 33 33 36 40 44 46 51 53 55 56 Valve Clearance ...Spark Arrester ...Drive Chain...Handlebar...Brakes ...Steering ...Front Suspension ...Rear Suspension ...Wheels ...Hoses Inspection ...Battery ...Fuse ...Tightening Torques of Nuts and Bolts...Cleaning Your Motorcycle...Lubrication...TROUBLESHOOTING GUIDE...STORAGE ...Before...
Owners Manual
Page 10
SPECIFICATIONS 9 SPECIFICATIONS DIMENSIONS Overall length Overall width Overall height Wheelbase Road clearance Curb Mass Fuel tank capacity ENGINE Type Bore × stroke Displacement Compression ratio Carburetor Starting system Ignition system Ignition timing Lubrication system Spark plug Spark plug terminal SOHC, 2-valve, single-cylinder, 4-stroke, Air-cooled 58.0 × 54.4 mm (2.3 × 2.1 in.) 144 cm³ (8.8 cu in.) 9.5 : 1 KEIHIN PB20 Electric Starter CDI 10° BTDC @1 400 r/min (rpm) ∼ 30° BTDC @4 000 r/min (rpm) Forced...
SPECIFICATIONS 9 SPECIFICATIONS DIMENSIONS Overall length Overall width Overall height Wheelbase Road clearance Curb Mass Fuel tank capacity ENGINE Type Bore × stroke Displacement Compression ratio Carburetor Starting system Ignition system Ignition timing Lubrication system Spark plug Spark plug terminal SOHC, 2-valve, single-cylinder, 4-stroke, Air-cooled 58.0 × 54.4 mm (2.3 × 2.1 in.) 144 cm³ (8.8 cu in.) 9.5 : 1 KEIHIN PB20 Electric Starter CDI 10° BTDC @1 400 r/min (rpm) ∼ 30° BTDC @4 000 r/min (rpm) Forced...
Owners Manual
Page 13
...warning labels in this section have part numbers to the actual vehicle label for your safety and the safety of Labels All warning labels which is important for model specific data grayed out in the illustration. 1. If any label is missing, damaged, or worn, get a replacement from your Kawasaki...important that all warning labels be on your dealer obtain the correct replacement. ○Refer to help you and your vehicle in the locations shown. They contain information which are repeated here. Brake Fluid (Front) Read labels on your vehicle are on your vehicle. 12 GENERAL ...
...warning labels in this section have part numbers to the actual vehicle label for your safety and the safety of Labels All warning labels which is important for model specific data grayed out in the illustration. 1. If any label is missing, damaged, or worn, get a replacement from your Kawasaki...important that all warning labels be on your dealer obtain the correct replacement. ○Refer to help you and your vehicle in the locations shown. They contain information which are repeated here. Brake Fluid (Front) Read labels on your vehicle are on your vehicle. 12 GENERAL ...
Owners Manual
Page 29
... release the clutch lever, then release the shift pedal. • • • WARNING Downshifting to a lower gear at high speed causes engine rpm to increase excessively, potentially damaging the engine and it may be engaged before the next higher or lower gear may also cause the rear wheel to the next gear, pull in the clutch lever, push the shift pedal down on the shift pedal, gently release the clutch...
... release the clutch lever, then release the shift pedal. • • • WARNING Downshifting to a lower gear at high speed causes engine rpm to increase excessively, potentially damaging the engine and it may be engaged before the next higher or lower gear may also cause the rear wheel to the next gear, pull in the clutch lever, push the shift pedal down on the shift pedal, gently release the clutch...
Owners Manual
Page 31
... up into the neutral position. • Shift Close the throttle completely. • position. Engine Stop Switch Position B. • Turn the fuel tap lever to work up with a "broken down" instead of operation. Do not start moving or race the engine immediately after the long use. Let the motorcycle cool completely. 30 GENERAL INFORMATION j Stopping the Engine the transmission into all the engine parts. If...
... up into the neutral position. • Shift Close the throttle completely. • position. Engine Stop Switch Position B. • Turn the fuel tap lever to work up with a "broken down" instead of operation. Do not start moving or race the engine immediately after the long use. Let the motorcycle cool completely. 30 GENERAL INFORMATION j Stopping the Engine the transmission into all the engine parts. If...
Owners Manual
Page 32
... correct Clutch ...Functions properly Spark Plug ...Correctly torqued Carburetor ...Properly adjusted Idle speed: 1 350 ∼ 1 450 r/min (rpm) Air Cleaner ...Clean Apply oil to a safe operating condition. Do not run the engine in a well-ventilated area. If any irregularities are found during these checks will help ensure a safe, reliable ride. Inhaling carbon monoxide can cause serious brain injury or death. DANGER Exhaust gas...
... correct Clutch ...Functions properly Spark Plug ...Correctly torqued Carburetor ...Properly adjusted Idle speed: 1 350 ∼ 1 450 r/min (rpm) Air Cleaner ...Clean Apply oil to a safe operating condition. Do not run the engine in a well-ventilated area. If any irregularities are found during these checks will help ensure a safe, reliable ride. Inhaling carbon monoxide can cause serious brain injury or death. DANGER Exhaust gas...
Owners Manual
Page 33
... damage Air pressure correct Air valve cap installed Spokes ...No looseness Drive Chain ...Overall condition good Chain slack correct Oil if necessary Front and Rear Brakes ...Function properly Lever and pedal play correct No leakage Throttle ...Functions properly Throttle grip returns smoothly Steering ...Smooth but not loose from lock to lock No binding due to control cables Front Fork ...Functions properly No leakage Rear Shock Absorber ...Functions properly No leakage Fuel Tank ...Mounted...
... damage Air pressure correct Air valve cap installed Spokes ...No looseness Drive Chain ...Overall condition good Chain slack correct Oil if necessary Front and Rear Brakes ...Function properly Lever and pedal play correct No leakage Throttle ...Functions properly Throttle grip returns smoothly Steering ...Smooth but not loose from lock to lock No binding due to control cables Front Fork ...Functions properly No leakage Rear Shock Absorber ...Functions properly No leakage Fuel Tank ...Mounted...
Owners Manual
Page 34
... the exhaust of this vehicle consists of low permeation fuel hoses and a fuel tank. Instead, the vapors are burned along with applicable regulations of the United States Environmental Protection Agency and California Air Resources Board. Exhaust Emission Control System This system reduces the amount of the engine. Additionally, Kawasaki has incorporated an evaporative emission control system (3) in which we all adjustments, maintenance, and repair work should...
... the exhaust of this vehicle consists of low permeation fuel hoses and a fuel tank. Instead, the vapors are burned along with applicable regulations of the United States Environmental Protection Agency and California Air Resources Board. Exhaust Emission Control System This system reduces the amount of the engine. Additionally, Kawasaki has incorporated an evaporative emission control system (3) in which we all adjustments, maintenance, and repair work should...
Owners Manual
Page 35
... or element of sale. This Owner's Manual contains maintenance operations recommended for your vehicle comply with certain emissions regulation during a portion of this maintenance. To assist you have provided space at the time of design has been removed or rendered inoperative by complying with the original emission related parts: Carburetor or internal parts Magneto ignition system Spark plug Air cleaner element j •...
... or element of sale. This Owner's Manual contains maintenance operations recommended for your vehicle comply with certain emissions regulation during a portion of this maintenance. To assist you have provided space at the time of design has been removed or rendered inoperative by complying with the original emission related parts: Carburetor or internal parts Magneto ignition system Spark plug Air cleaner element j •...
Owners Manual
Page 41
... and change the oil and oil filter periodically. Check the oil level before the oil reaches every part can cause engine seizure. Screw in engine or transmission seizure, accident, and injury. High Level Line D. j WARNING Motorcycle operation with oil. the oil has just been changed, start the engine • If and run it for several minutes at the proper level, and change the oil according to the periodic maintenance...
... and change the oil and oil filter periodically. Check the oil level before the oil reaches every part can cause engine seizure. Screw in engine or transmission seizure, accident, and injury. High Level Line D. j WARNING Motorcycle operation with oil. the oil has just been changed, start the engine • If and run it for several minutes at the proper level, and change the oil according to the periodic maintenance...
Owners Manual
Page 43
... to the specified torque. Grommet NOTICE A. Up Mark Inside-Out installation stop oil flow, the causing engine seizure. Oil Filter Cover B. the oil filter is a toxic substance. Oil Filter Element B. Dispose of used oil properly. A. Bolts C. 42 MAINTENANCE AND ADJUSTMENT WARNING Engine oil is replaced, remove the oil filter • When cover and take off the cover with O-ring. Contact your local authorities for approved disposal methods or possible recycling...
... to the specified torque. Grommet NOTICE A. Up Mark Inside-Out installation stop oil flow, the causing engine seizure. Oil Filter Cover B. the oil filter is a toxic substance. Oil Filter Element B. Dispose of used oil properly. A. Bolts C. 42 MAINTENANCE AND ADJUSTMENT WARNING Engine oil is replaced, remove the oil filter • When cover and take off the cover with O-ring. Contact your local authorities for approved disposal methods or possible recycling...
Owners Manual
Page 44
... oil filler cap/dipstick. • Install the engine. • Start • Check the oil level and oil leakage. Consistent use of these products meets or exceeds warranty and service requirements and can help to the upper level line with a new one. Recommended Engine Oil Type: Kawasaki Performance 4-Stroke Motorcycle Oil* Kawasaki Performance 4-Stroke Semi-Synthetic Oil* Kawasaki Performance 4-Stroke Full Synthetic Oil* or other 4-stroke oils with its new gasket. NOTE Engine Oil Capacity...
... oil filler cap/dipstick. • Install the engine. • Start • Check the oil level and oil leakage. Consistent use of these products meets or exceeds warranty and service requirements and can help to the upper level line with a new one. Recommended Engine Oil Type: Kawasaki Performance 4-Stroke Motorcycle Oil* Kawasaki Performance 4-Stroke Semi-Synthetic Oil* Kawasaki Performance 4-Stroke Full Synthetic Oil* or other 4-stroke oils with its new gasket. NOTE Engine Oil Capacity...
Owners Manual
Page 66
..., the handlebar can be adjusted by turning the handlebar holders around. Handlebar Wipe off any time the chain appears dry with a high quality lubricant for bent or crack. Remove the handlebar clamp bolts, the clamps and the handlebar. Handlebar Clamps B. Check the handlebar for drive chains. j • • • • A. MAINTENANCE AND ADJUSTMENT 65 Lubrication of the...
..., the handlebar can be adjusted by turning the handlebar holders around. Handlebar Wipe off any time the chain appears dry with a high quality lubricant for bent or crack. Remove the handlebar clamp bolts, the clamps and the handlebar. Handlebar Clamps B. Check the handlebar for drive chains. j • • • • A. MAINTENANCE AND ADJUSTMENT 65 Lubrication of the...
Owners Manual
Page 69
... dirt or water. NOTE A. Brake Fluid Level Inspection (Front and Rear Reservoirs) ○The motorcycle is no • Test brake drag. Check for brake hose damage. Minimum Level Line Inspect the brake fluid level in the front and rear reservoirs and change the brake fluid in the brake system. The brake fluid should also be above the minimum level line. 68 MAINTENANCE AND ADJUSTMENT the braking power and check...
... dirt or water. NOTE A. Brake Fluid Level Inspection (Front and Rear Reservoirs) ○The motorcycle is no • Test brake drag. Check for brake hose damage. Minimum Level Line Inspect the brake fluid level in the front and rear reservoirs and change the brake fluid in the brake system. The brake fluid should also be above the minimum level line. 68 MAINTENANCE AND ADJUSTMENT the braking power and check...
Owners Manual
Page 75
... noise is found, inspect • If the oil leak and rear shock absorber mounting. it in accordance with the following table. necessary, repair or replace by 4 or 5 times, and • Pump inspect the smooth stroke. In addition, the damping force can be adjusted easily, making it unnecessary to change the oil viscosity. Rebound ONLY) Damping Adjustment (KLX140B Rear Shock Absorber Adjustment A. 74 MAINTENANCE AND ADJUSTMENT Rear Suspension Rear Shock...
... noise is found, inspect • If the oil leak and rear shock absorber mounting. it in accordance with the following table. necessary, repair or replace by 4 or 5 times, and • Pump inspect the smooth stroke. In addition, the damping force can be adjusted easily, making it unnecessary to change the oil viscosity. Rebound ONLY) Damping Adjustment (KLX140B Rear Shock Absorber Adjustment A. 74 MAINTENANCE AND ADJUSTMENT Rear Suspension Rear Shock...
Owners Manual
Page 92
... a mild degreaser to inspecting for motor• Mix cycles or automobiles) and water in and around the vehicle, inspect the engine, electrical component and exhaust areas frequently. General Precautions applying degreaser to cool, then remove any loose dirt. Covering your motorcycle. Allow the engine to seals, brake pads, • Avoid and tires. When operating the vehicle in conditions that allow debris or flammable material...
... a mild degreaser to inspecting for motor• Mix cycles or automobiles) and water in and around the vehicle, inspect the engine, electrical component and exhaust areas frequently. General Precautions applying degreaser to cool, then remove any loose dirt. Covering your motorcycle. Allow the engine to seals, brake pads, • Avoid and tires. When operating the vehicle in conditions that allow debris or flammable material...
Owners Manual
Page 98
...; Engine Throttle valve does not fully open • Engine oil excessive • Engine oil quality viscosity too high • Engine overheating - dragging • Brake slipping Clutch • Fuel-air mixture incorrect • • Compression low • Spark plug loose Spark missing or weak plug faulty • Spark • Spark plug cap poorly connected or shorted Fuel does not flow fuel in troubleshooting for each problem listed. Spark weak Spark plug faulty Spark plug gap excessive Engine does not turn over Transmission not in neutral Engine...
...; Engine Throttle valve does not fully open • Engine oil excessive • Engine oil quality viscosity too high • Engine overheating - dragging • Brake slipping Clutch • Fuel-air mixture incorrect • • Compression low • Spark plug loose Spark missing or weak plug faulty • Spark • Spark plug cap poorly connected or shorted Fuel does not flow fuel in troubleshooting for each problem listed. Spark weak Spark plug faulty Spark plug gap excessive Engine does not turn over Transmission not in neutral Engine...
Owners Manual
Page 100
... drain the engine oil. Dispose of flame or sparks; Kick the engine over the muffler to prevent moisture from the tire rubber.) Tie a plastic bag over slowly a few times to coat the cylinder wall. Dispose of gasoline properly. Contact your local authorities for storage as Kawasaki K-Kare Fogging oil (part num- • • j WARNING Engine oil is cold before starting it. Clean the entire vehicle thoroughly. Gasoline...
... drain the engine oil. Dispose of flame or sparks; Kick the engine over the muffler to prevent moisture from the tire rubber.) Tie a plastic bag over slowly a few times to coat the cylinder wall. Dispose of gasoline properly. Contact your local authorities for storage as Kawasaki K-Kare Fogging oil (part num- • • j WARNING Engine oil is cold before starting it. Clean the entire vehicle thoroughly. Gasoline...
Owners Manual
Page 104
... tires, brake pads, transmission drive belts, chains, sprockets, etc. The most important thing to Kawasaki Motors Corp., U.S.A. Your satisfaction is a Limited Warranty? Congratulations on buying your authorized Kawasaki dealer and to know about your dealer immediately if there is that it protects you don't already have the GTPP. Much of sale. You've chosen a great, high-quality product with state-of regularly-scheduled maintenance...
... tires, brake pads, transmission drive belts, chains, sprockets, etc. The most important thing to Kawasaki Motors Corp., U.S.A. Your satisfaction is a Limited Warranty? Congratulations on buying your authorized Kawasaki dealer and to know about your dealer immediately if there is that it protects you don't already have the GTPP. Much of sale. You've chosen a great, high-quality product with state-of regularly-scheduled maintenance...