Owners Manual
Page 5
... these precautions. 1. Read and understand the owner's manual provided with any moving vehicle there are possible safety risks; You must determine your child understands the importance of checking all instructions and warnings with the motorcycle is designed for hard riding such as well), must be familiar with motorcycle controls (location and function) and basic riding techniques...
... these precautions. 1. Read and understand the owner's manual provided with any moving vehicle there are possible safety risks; You must determine your child understands the importance of checking all instructions and warnings with the motorcycle is designed for hard riding such as well), must be familiar with motorcycle controls (location and function) and basic riding techniques...
Owners Manual
Page 9
... ADJUSTMENT...EMISSION CONTROL INFORMATION ...Periodic Maintenance Chart ...Engine Oil...Spark Plug ...Air Cleaner ...Throttle Cable...Choke Knob...Idle Speed ...Clutch ...9 12 12 17 20 20 21 24 25 25 28 28 29 30 30 31 33 33 36 40 44 46 51 53 55 56 Valve Clearance ...Spark Arrester ...Drive Chain...Handlebar...Brakes ...Steering ...Front Suspension ...Rear Suspension ...Wheels ...Hoses Inspection ...Battery ...Fuse ...Tightening Torques of Nuts and Bolts...Cleaning Your Motorcycle...Lubrication...TROUBLESHOOTING GUIDE...STORAGE ...Before...
... ADJUSTMENT...EMISSION CONTROL INFORMATION ...Periodic Maintenance Chart ...Engine Oil...Spark Plug ...Air Cleaner ...Throttle Cable...Choke Knob...Idle Speed ...Clutch ...9 12 12 17 20 20 21 24 25 25 28 28 29 30 30 31 33 33 36 40 44 46 51 53 55 56 Valve Clearance ...Spark Arrester ...Drive Chain...Handlebar...Brakes ...Steering ...Front Suspension ...Rear Suspension ...Wheels ...Hoses Inspection ...Battery ...Fuse ...Tightening Torques of Nuts and Bolts...Cleaning Your Motorcycle...Lubrication...TROUBLESHOOTING GUIDE...STORAGE ...Before...
Owners Manual
Page 10
SPECIFICATIONS 9 SPECIFICATIONS DIMENSIONS Overall length Overall width Overall height Wheelbase Road clearance Curb Mass Fuel tank capacity ENGINE Type Bore × stroke Displacement Compression ratio Carburetor Starting system Ignition system Ignition timing Lubrication system Spark plug Spark plug terminal SOHC, 2-valve, single-cylinder, 4-stroke, Air-cooled 58.0 × 54.4 mm (2.3 × 2.1 in.) 144 cm³ (8.8 cu in.) 9.5 : 1 KEIHIN PB20 Electric Starter CDI 10° BTDC @1 400 r/min (rpm) ∼ 30° BTDC @4 000 r/min (rpm) Forced...
SPECIFICATIONS 9 SPECIFICATIONS DIMENSIONS Overall length Overall width Overall height Wheelbase Road clearance Curb Mass Fuel tank capacity ENGINE Type Bore × stroke Displacement Compression ratio Carburetor Starting system Ignition system Ignition timing Lubrication system Spark plug Spark plug terminal SOHC, 2-valve, single-cylinder, 4-stroke, Air-cooled 58.0 × 54.4 mm (2.3 × 2.1 in.) 144 cm³ (8.8 cu in.) 9.5 : 1 KEIHIN PB20 Electric Starter CDI 10° BTDC @1 400 r/min (rpm) ∼ 30° BTDC @4 000 r/min (rpm) Forced...
Owners Manual
Page 13
... section have part numbers to the actual vehicle label for your safety and the safety of anyone else who may operate your dealer obtain the correct replacement. ○Refer to help you and your vehicle. Brake Fluid (Front) If any label is very important that all warning labels be on your vehicle and understand them thoroughly. Read labels on...
... section have part numbers to the actual vehicle label for your safety and the safety of anyone else who may operate your dealer obtain the correct replacement. ○Refer to help you and your vehicle. Brake Fluid (Front) If any label is very important that all warning labels be on your vehicle and understand them thoroughly. Read labels on...
Owners Manual
Page 29
... clutch lever, then release the shift pedal. To shift down to the next gear, pull in the clutch lever, push the shift pedal down as far as it will go, gently release the clutch lever, then release the shift pedal. • • • WARNING Downshifting to a lower gear at high speed causes engine rpm to increase excessively, potentially damaging the engine and it may also cause the rear wheel...
... clutch lever, then release the shift pedal. To shift down to the next gear, pull in the clutch lever, push the shift pedal down as far as it will go, gently release the clutch lever, then release the shift pedal. • • • WARNING Downshifting to a lower gear at high speed causes engine rpm to increase excessively, potentially damaging the engine and it may also cause the rear wheel...
Owners Manual
Page 31
.... Let the motorcycle cool completely. A. Do not start moving or race the engine immediately after this period, you may very well end up into the neutral position. • Shift Close the throttle completely. • position. The motorcycle is ready for regular operation after starting and drive prudently for two or three minutes at idle speed to give the oil a chance to...
.... Let the motorcycle cool completely. A. Do not start moving or race the engine immediately after this period, you may very well end up into the neutral position. • Shift Close the throttle completely. • position. The motorcycle is ready for regular operation after starting and drive prudently for two or three minutes at idle speed to give the oil a chance to...
Owners Manual
Page 32
.... Engine Engine Oil ...No leakage Level correct Clutch ...Functions properly Spark Plug ...Correctly torqued Carburetor ...Properly adjusted Idle speed: 1 350 ∼ 1 450 r/min (rpm) Air Cleaner ...Clean Apply oil to a safe operating condition. Always perform daily checks before you ride. Do not run the engine in a well-ventilated area. Operate only in enclosed areas. WARNING Failure to perform these checks will help ensure a safe, reliable ride. DANGER Exhaust gas...
.... Engine Engine Oil ...No leakage Level correct Clutch ...Functions properly Spark Plug ...Correctly torqued Carburetor ...Properly adjusted Idle speed: 1 350 ∼ 1 450 r/min (rpm) Air Cleaner ...Clean Apply oil to a safe operating condition. Always perform daily checks before you ride. Do not run the engine in a well-ventilated area. Operate only in enclosed areas. WARNING Failure to perform these checks will help ensure a safe, reliable ride. DANGER Exhaust gas...
Owners Manual
Page 33
... damage Air pressure correct Air valve cap installed Spokes ...No looseness Drive Chain ...Overall condition good Chain slack correct Oil if necessary Front and Rear Brakes ...Function properly Lever and pedal play correct No leakage Throttle ...Functions properly Throttle grip returns smoothly Steering ...Smooth but not loose from lock to lock No binding due to control cables Front Fork ...Functions properly No leakage Rear Shock Absorber ...Functions properly No leakage Fuel Tank ...Mounted...
... damage Air pressure correct Air valve cap installed Spokes ...No looseness Drive Chain ...Overall condition good Chain slack correct Oil if necessary Front and Rear Brakes ...Function properly Lever and pedal play correct No leakage Throttle ...Functions properly Throttle grip returns smoothly Steering ...Smooth but not loose from lock to lock No binding due to control cables Front Fork ...Functions properly No leakage Rear Shock Absorber ...Functions properly No leakage Fuel Tank ...Mounted...
Owners Manual
Page 34
.... j EMISSION CONTROL INFORMATION To protect the environment in which we all adjustments, maintenance, and repair work should be carried out in accordance with the Periodic Maintenance Chart to carry out many of the maintenance items described in compliance with the fuel and air supplied by the exhaust of the engine. Please note that Kawasaki cannot assume any responsibility for this vehicle have...
.... j EMISSION CONTROL INFORMATION To protect the environment in which we all adjustments, maintenance, and repair work should be carried out in accordance with the Periodic Maintenance Chart to carry out many of the maintenance items described in compliance with the fuel and air supplied by the exhaust of the engine. Please note that Kawasaki cannot assume any responsibility for this vehicle have...
Owners Manual
Page 35
... in this manual where an authorized Kawasaki dealer, or someone equally competent, can record the maintenance. This Owner's Manual contains maintenance operations recommended for your vehicle. Maintenance operations necessary to ensure compliance with the original emission related parts: Carburetor or internal parts Magneto ignition system Spark plug Air cleaner element j • • • • TAMPERING WITH EMISSION CONTROL SYSTEM PROHIBITED: Federal regulations and California...
... in this manual where an authorized Kawasaki dealer, or someone equally competent, can record the maintenance. This Owner's Manual contains maintenance operations recommended for your vehicle. Maintenance operations necessary to ensure compliance with the original emission related parts: Carburetor or internal parts Magneto ignition system Spark plug Air cleaner element j • • • • TAMPERING WITH EMISSION CONTROL SYSTEM PROHIBITED: Federal regulations and California...
Owners Manual
Page 37
... must be done in accordance with the Periodic Maintenance Chart to keep the motorcycle in good running condition. † : Replace, add, adjust, clean or torque if necessary. (K) : Should be serviced by referring to the Service Manual or an authorized Kawasaki dealer. ○ : Emission-related Item 1. clean † Throttle grip play - inspect † Air cleaner element - inspect † (K) Clutch and friction plate -
... must be done in accordance with the Periodic Maintenance Chart to keep the motorcycle in good running condition. † : Replace, add, adjust, clean or torque if necessary. (K) : Should be serviced by referring to the Service Manual or an authorized Kawasaki dealer. ○ : Emission-related Item 1. clean † Throttle grip play - inspect † Air cleaner element - inspect † (K) Clutch and friction plate -
Owners Manual
Page 41
the oil has just been changed, start the engine • If and run it for several minutes at the proper level, and change the oil according to the periodic maintenance chart in engine or transmission seizure, accident, and injury. C. 40 MAINTENANCE AND ADJUSTMENT Engine Oil In order for the engine, transmission and clutch to function properly, maintain the engine oil at idle speed. Low Level Line the motorcycle held level, unscrew...
the oil has just been changed, start the engine • If and run it for several minutes at the proper level, and change the oil according to the periodic maintenance chart in engine or transmission seizure, accident, and injury. C. 40 MAINTENANCE AND ADJUSTMENT Engine Oil In order for the engine, transmission and clutch to function properly, maintain the engine oil at idle speed. Low Level Line the motorcycle held level, unscrew...
Owners Manual
Page 43
... O-ring and tighten its bolts to • Install ward the engine. 42 MAINTENANCE AND ADJUSTMENT WARNING Engine oil is replaced, remove the oil filter • When cover and take off the cover with O-ring. Oil Filter Cover Tightening Torque 8.8 N·m (0.9 kgf·m, 78 in·lb) j the oil filter element with a new one. • Replace the grease oil to the grommet. • Apply the oil filter element with the grommet...
... O-ring and tighten its bolts to • Install ward the engine. 42 MAINTENANCE AND ADJUSTMENT WARNING Engine oil is replaced, remove the oil filter • When cover and take off the cover with O-ring. Oil Filter Cover Tightening Torque 8.8 N·m (0.9 kgf·m, 78 in·lb) j the oil filter element with a new one. • Replace the grease oil to the grommet. • Apply the oil filter element with the grommet...
Owners Manual
Page 44
... for most conditions, the oil viscosity may need to be changed to the oil. the oil filler cap/dipstick. • Install the engine. • Start • Check the oil level and oil leakage. Consistent use of your Kawasaki. MAINTENANCE AND ADJUSTMENT 43 the oil has completely drained out, install the • After drain plug with a new one. NOTE Engine Oil Capacity 0.93 L (0.98 US qt) [When filter is...
... for most conditions, the oil viscosity may need to be changed to the oil. the oil filler cap/dipstick. • Install the engine. • Start • Check the oil level and oil leakage. Consistent use of your Kawasaki. MAINTENANCE AND ADJUSTMENT 43 the oil has completely drained out, install the • After drain plug with a new one. NOTE Engine Oil Capacity 0.93 L (0.98 US qt) [When filter is...
Owners Manual
Page 69
Check for brake hose damage. j WARNING Air in the brake lines diminish braking performance and can cause an accident resulting in the brake system. The brake fluid should also be defective. NOTE A. Inspect the brake fluid level in the front and rear reservoirs and change the brake fluid in the brake lines or the brake may be changed when contaminated with the Periodic Maintenance Chart. 68 MAINTENANCE AND ADJUSTMENT the braking power and check...
Check for brake hose damage. j WARNING Air in the brake lines diminish braking performance and can cause an accident resulting in the brake system. The brake fluid should also be defective. NOTE A. Inspect the brake fluid level in the front and rear reservoirs and change the brake fluid in the brake lines or the brake may be changed when contaminated with the Periodic Maintenance Chart. 68 MAINTENANCE AND ADJUSTMENT the braking power and check...
Owners Manual
Page 75
74 MAINTENANCE AND ADJUSTMENT Rear Suspension Rear Shock Absorber Inspection j NOTICE Sticking muds or dusts on the sliding surface of the rear shock absorber could damage to the oil seal, leading to change the oil viscosity. necessary, repair or replace by 4 or 5 times, and • Pump inspect the smooth stroke. Rebound ONLY) Damping Adjustment (KLX140B Rear Shock Absorber Adjustment A. Rebound Damping Adjuster If the damping feels too soft...
74 MAINTENANCE AND ADJUSTMENT Rear Suspension Rear Shock Absorber Inspection j NOTICE Sticking muds or dusts on the sliding surface of the rear shock absorber could damage to the oil seal, leading to change the oil viscosity. necessary, repair or replace by 4 or 5 times, and • Pump inspect the smooth stroke. Rebound ONLY) Damping Adjustment (KLX140B Rear Shock Absorber Adjustment A. Rebound Damping Adjuster If the damping feels too soft...
Owners Manual
Page 92
... your motorcycle. j WARNING Build-up of dust reaching its useful life. When operating the vehicle in delicate areas such as they can penetrate seals and electrical components and damage your motorcycle. water can easily be scratched. Do not park or store the vehicle in air intakes, carburetors, brake components, electrical components, muffler outlets, and fuel tank openings. sure the engine and exhaust are cool before •...
... your motorcycle. j WARNING Build-up of dust reaching its useful life. When operating the vehicle in delicate areas such as they can penetrate seals and electrical components and damage your motorcycle. water can easily be scratched. Do not park or store the vehicle in air intakes, carburetors, brake components, electrical components, muffler outlets, and fuel tank openings. sure the engine and exhaust are cool before •...
Owners Manual
Page 98
... neutral Engine stop switch set to assist you in tank • No Fuel clogged • Fuel hose tap clogged • Engine flooded • Starting technique faulty Poor low-speed performance - cleaner element clogged • Air Air • cleaner duct loose Misfiring plug worn • Spark Spark plug cap poorly connected or shorted • Knocking • Fuel poor quality Other dragging • Brake overheating • Engine overheating • Engine Throttle valve does not fully open • Engine oil excessive • Engine oil...
... neutral Engine stop switch set to assist you in tank • No Fuel clogged • Fuel hose tap clogged • Engine flooded • Starting technique faulty Poor low-speed performance - cleaner element clogged • Air Air • cleaner duct loose Misfiring plug worn • Spark Spark plug cap poorly connected or shorted • Knocking • Fuel poor quality Other dragging • Brake overheating • Engine overheating • Engine Throttle valve does not fully open • Engine oil excessive • Engine oil...
Owners Manual
Page 100
... all the cables. Wipe any fuel off the ground. (If this includes any appliance with a pilot light. the spark plug and spray fogging oil, • Remove such as Kawasaki K-Kare Fogging oil (part num- • • j WARNING Engine oil is extremely flammable and can be explosive under the front and rear wheels to keep dampness away from any source of time, it should be prepared for...
... all the cables. Wipe any fuel off the ground. (If this includes any appliance with a pilot light. the spark plug and spray fogging oil, • Remove such as Kawasaki K-Kare Fogging oil (part num- • • j WARNING Engine oil is extremely flammable and can be explosive under the front and rear wheels to keep dampness away from any source of time, it should be prepared for...
Owners Manual
Page 104
... Warranty Certificate your vehicle's limited warranty. You've chosen a great, high-quality product with state-of items such as the owner, will need to authorize the dealer to the Kawasaki family! YOUR WARRANTY/OWNER SATISFACTION 103 YOUR WARRANTY/OWNER SATISFACTION Welcome to inspect the unit. Here is important to your Kawasaki vehicle. You are responsible for more information if you , as tires, brake pads, transmission drive belts, chains...
... Warranty Certificate your vehicle's limited warranty. You've chosen a great, high-quality product with state-of items such as the owner, will need to authorize the dealer to the Kawasaki family! YOUR WARRANTY/OWNER SATISFACTION 103 YOUR WARRANTY/OWNER SATISFACTION Welcome to inspect the unit. Here is important to your Kawasaki vehicle. You are responsible for more information if you , as tires, brake pads, transmission drive belts, chains...