Owners Manual
Page 10
... engine breather filter(s) can cause loss of this vehicle without pre-filter. S Operation of control resulting in dusty conditions. See your risk of the rack. Reduce speed and allow greater distance for details. Be careful if load extends over the side of losing control. at 0-900 meters). 7079902 7 Factory setting: 40_ to the racks. TIRE PRESSURE IN PSI (KPa): FRONT 5 (34,5) REAR 5 (34,5) MAXIMUM WEIGHT CAPACITY (Gross Vehicle Weight...
... engine breather filter(s) can cause loss of this vehicle without pre-filter. S Operation of control resulting in dusty conditions. See your risk of the rack. Reduce speed and allow greater distance for details. Be careful if load extends over the side of losing control. at 0-900 meters). 7079902 7 Factory setting: 40_ to the racks. TIRE PRESSURE IN PSI (KPa): FRONT 5 (34,5) REAR 5 (34,5) MAXIMUM WEIGHT CAPACITY (Gross Vehicle Weight...
Owners Manual
Page 18
... out the pads. Reduce speed and follow the instructions in reverse, move slowly and avoid turning at 1-800-342-3764. Equipment Modifications We are concerned for the safety of bodily injury. Test the brakes after leaving water. S Always check for the general public. Allow a greater distance for braking. The warranty on the vehicle. 15 Use only Polaris-approved accessories, and familiarize...
... out the pads. Reduce speed and follow the instructions in reverse, move slowly and avoid turning at 1-800-342-3764. Equipment Modifications We are concerned for the safety of bodily injury. Test the brakes after leaving water. S Always check for the general public. Allow a greater distance for braking. The warranty on the vehicle. 15 Use only Polaris-approved accessories, and familiarize...
Owners Manual
Page 45
OFF ON Fuel Tank The fuel tank filler cap (2) is located on page 53 for correct choke and throttle settings during starting a cold engine. Use either leaded or unleaded gasoline with a minimum pump octane number of operation, or annually. Refer to clean the fuel filter. 42 ON: For normal operation. CONTROLS Choke The choke assists in -line fuel filter should be replaced by your dealer after every...
OFF ON Fuel Tank The fuel tank filler cap (2) is located on page 53 for correct choke and throttle settings during starting a cold engine. Use either leaded or unleaded gasoline with a minimum pump octane number of operation, or annually. Refer to clean the fuel filter. 42 ON: For normal operation. CONTROLS Choke The choke assists in -line fuel filter should be replaced by your dealer after every...
Owners Manual
Page 46
... the vehicle. Automatic Transmission Gear Selector CONTROLS The transmission gear selector (1) is left unattended, always place the transmission in heavy pulling situations and when operating at less than seven miles per hour for extended periods of HIGH or PARK, it's not necessary to apply the brake. 1 H L N R P CAUTION Shifting gears with the engine idling, move the lever to activate the high/park lock-out mechanism. H: High Gear L: Low Gear N: Neutral R: Reverse P: Park To shift...
... the vehicle. Automatic Transmission Gear Selector CONTROLS The transmission gear selector (1) is left unattended, always place the transmission in heavy pulling situations and when operating at less than seven miles per hour for extended periods of HIGH or PARK, it's not necessary to apply the brake. 1 H L N R P CAUTION Shifting gears with the engine idling, move the lever to activate the high/park lock-out mechanism. H: High Gear L: Low Gear N: Neutral R: Reverse P: Park To shift...
Owners Manual
Page 47
... the instrument cluster will be needed. FEATURES All Wheel Drive (AWD) System Polaris 4-wheel drive ATVs are equipped with a unique, Polaris-exclusive, All Wheel Drive (AWD) system, which is turned off. There is on or off while the vehicle is below 3100. When the switch is off, the ATV is in reverse if the AWD switch is no limit to AWD while the rear wheels have traction or are at all 1 times...
... the instrument cluster will be needed. FEATURES All Wheel Drive (AWD) System Polaris 4-wheel drive ATVs are equipped with a unique, Polaris-exclusive, All Wheel Drive (AWD) system, which is turned off. There is on or off while the vehicle is below 3100. When the switch is off, the ATV is in reverse if the AWD switch is no limit to AWD while the rear wheels have traction or are at all 1 times...
Owners Manual
Page 49
... Information Center The word HOT will usually clear the warning. 6. All segments will display in the fuel tank. NOTE: If the instrument cluster fails to illuminate, a battery over-voltage may have shut off to your Polaris dealer for 2.5 seconds at a higher RPM or connecting a battery charger will display alphanumerically when the engine is being operated at idle and high electrical load (lights, cooling fan, accessories) is...
... Information Center The word HOT will usually clear the warning. 6. All segments will display in the fuel tank. NOTE: If the instrument cluster fails to illuminate, a battery over-voltage may have shut off to your Polaris dealer for 2.5 seconds at a higher RPM or connecting a battery charger will display alphanumerically when the engine is being operated at idle and high electrical load (lights, cooling fan, accessories) is...
Owners Manual
Page 51
... park brake and shift the transmission to toggle through the AWD coil (only on models with switchable AWD). Screen 4: Gear circuit diagnostic This screen displays the resistance value (in your ATV. The initial screen display refers to your ATV to the software version installed in ohms) being read at the gear switch input of the gauge. 48 Turn the key switch off and on . 4. FEATURES Instrument Cluster Rider Information Center...
... park brake and shift the transmission to toggle through the AWD coil (only on models with switchable AWD). Screen 4: Gear circuit diagnostic This screen displays the resistance value (in your ATV. The initial screen display refers to your ATV to the software version installed in ohms) being read at the gear switch input of the gauge. 48 Turn the key switch off and on . 4. FEATURES Instrument Cluster Rider Information Center...
Owners Manual
Page 54
... full throttle or high speeds for the engine. CAUTION 1. See page 77. Vary the throttle positions. Perform regular checks on fluid levels, controls and areas outlined on the dipstick. CAUTION Excessive heat build-up during the first three hours of a new engine will damage close-fitted engine parts. Never substitute or mix oil brands. Fill the fuel tank with vehicle operation and handling. 4. Check the oil...
... full throttle or high speeds for the engine. CAUTION 1. See page 77. Vary the throttle positions. Perform regular checks on fluid levels, controls and areas outlined on the dipstick. CAUTION Excessive heat build-up during the first three hours of a new engine will damage close-fitted engine parts. Never substitute or mix oil brands. Fill the fuel tank with vehicle operation and handling. 4. Check the oil...
Owners Manual
Page 58
... low forward gear when hauling or towing heavy cargo to maintain stable driving conditions. Do not obstruct the headlight beam with cargo. When operating over rough or hilly terrain, reduce speed and cargo weight to extend belt life. 55 Always read and understand the load distribution warning labels on the vehicle, and never exceed the weight capacities outlined in the specifications section of load...
... low forward gear when hauling or towing heavy cargo to maintain stable driving conditions. Do not obstruct the headlight beam with cargo. When operating over rough or hilly terrain, reduce speed and cargo weight to extend belt life. 55 Always read and understand the load distribution warning labels on the vehicle, and never exceed the weight capacities outlined in the specifications section of load...
Owners Manual
Page 59
... THE FRONT HEADLIGHT BEAM when carrying loads on one rack only increases the possibility of vehicle overturn. Vehicle speed should be 1/3 on the front rack and 2/3 on the rear rack. OPERATION Hauling Cargo WARNING Hauling cargo improperly can create unstable operating conditions, which could result in loss of control of the vehicle. S CARGO WEIGHT DISTRIBUTION should never exceed 5 mph (8 kph) when towing loads in...
... THE FRONT HEADLIGHT BEAM when carrying loads on one rack only increases the possibility of vehicle overturn. Vehicle speed should be 1/3 on the front rack and 2/3 on the rear rack. OPERATION Hauling Cargo WARNING Hauling cargo improperly can create unstable operating conditions, which could result in loss of control of the vehicle. S CARGO WEIGHT DISTRIBUTION should never exceed 5 mph (8 kph) when towing loads in...
Owners Manual
Page 75
... if needed Clean out L Spark plug " Rear axle J Ignition Timing L J Fuel system L J Fuel filter 100 hrs. 100 hrs. 100 hrs. 100 hrs. 100 hrs. 200 hrs. 300 hrs. 300 hrs. 12 months 12 months 12 months 12 months 12 months 24 months 36 months 36 months Radiator Cooling system hoses J Clutches (drive and driven) Engine mounts J Brake fluid J Front wheel bear- MAINTENANCE AND LUBRICATION Periodic Maintenance Schedule WARNING Improperly performing the procedures marked with a J could...
... if needed Clean out L Spark plug " Rear axle J Ignition Timing L J Fuel system L J Fuel filter 100 hrs. 100 hrs. 100 hrs. 100 hrs. 100 hrs. 200 hrs. 300 hrs. 300 hrs. 12 months 12 months 12 months 12 months 12 months 24 months 36 months 36 months Radiator Cooling system hoses J Clutches (drive and driven) Engine mounts J Brake fluid J Front wheel bear- MAINTENANCE AND LUBRICATION Periodic Maintenance Schedule WARNING Improperly performing the procedures marked with a J could...
Owners Manual
Page 110
NOTE: If warning and safety labels are available for all zerk fittings immediately after washing, and allow the vehicle to run for washing the ATV. Polaris does not recommend the use of a high pressure type car wash system for a while to the wheel bearings, transmission seals, body panels, brakes and warning labels. Use caution when using these products near plastic surfaces. Polaris also has a wide range...
NOTE: If warning and safety labels are available for all zerk fittings immediately after washing, and allow the vehicle to run for washing the ATV. Polaris does not recommend the use of a high pressure type car wash system for a while to the wheel bearings, transmission seals, body panels, brakes and warning labels. Use caution when using these products near plastic surfaces. Polaris also has a wide range...
Owners Manual
Page 119
... control and vehicle overturn. Shift the transmission to low range, and carefully use fast, aggressive throttle application to engage clutch. WARNING: Excessive throttle may cause loss of control and vehicle overturn. Repeat several PVT system. Clutch seals should not be inspected for service. 116 Contact your dealer for damage if repeated leaking occurs. TROUBLESHOOTING Drive Belt and Cover Problems Possible Cause Driving the ATV onto a pickup or tall trailer in mud...
... control and vehicle overturn. Shift the transmission to low range, and carefully use fast, aggressive throttle application to engage clutch. WARNING: Excessive throttle may cause loss of control and vehicle overturn. Repeat several PVT system. Clutch seals should not be inspected for service. 116 Contact your dealer for damage if repeated leaking occurs. TROUBLESHOOTING Drive Belt and Cover Problems Possible Cause Driving the ATV onto a pickup or tall trailer in mud...
Owners Manual
Page 123
SPECIFICATIONS SPORTSMAN 400 Gross Vehicle Weight Towing Capacity Hitch Tongue Capacity Front Rack Capacity Rear Rack Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Fuel Capacity Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Pilot Screw Alternator Output Compression Ratio Carburetor Ignition System Ignition Timing Spark Plug / Gap Lubrication System Driving System Type 1200 lbs./544 kg 1225 lbs./556 kg 120 lbs./54 kg (Rear rack weight and tongue weight not...
SPECIFICATIONS SPORTSMAN 400 Gross Vehicle Weight Towing Capacity Hitch Tongue Capacity Front Rack Capacity Rear Rack Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Fuel Capacity Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Pilot Screw Alternator Output Compression Ratio Carburetor Ignition System Ignition Timing Spark Plug / Gap Lubrication System Driving System Type 1200 lbs./544 kg 1225 lbs./556 kg 120 lbs./54 kg (Rear rack weight and tongue weight not...
Owners Manual
Page 125
SPECIFICATIONS SPORTSMAN 500 Gross Vehicle Weight Hitch Towing Rating Unbraked Trailer Towing Capacity* Hitch Tongue Capacity Front Rack Capacity Rear Rack Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Fuel Capacity Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Pilot Screw Alternator Output Compression Ratio Carburetor Ignition System Ignition Timing Spark Plug / Gap Lubrication System Driving System Type 1200 lbs./544 kg 1225 lbs./556 kg 1786 lbs./810 kg 120 ...
SPECIFICATIONS SPORTSMAN 500 Gross Vehicle Weight Hitch Towing Rating Unbraked Trailer Towing Capacity* Hitch Tongue Capacity Front Rack Capacity Rear Rack Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Fuel Capacity Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Pilot Screw Alternator Output Compression Ratio Carburetor Ignition System Ignition Timing Spark Plug / Gap Lubrication System Driving System Type 1200 lbs./544 kg 1225 lbs./556 kg 1786 lbs./810 kg 120 ...
Owners Manual
Page 127
SPECIFICATIONS SPORTSMAN 600 Gross Vehicle Weight Fuel Capacity Towing Capacity Hitch Tongue Capacity Front Rack Capacity Rear Rack Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Pilot Screw Alternator Output Compression Ratio Starting System Carburetor Ignition System Ignition Timing Spark Plug / Gap Lubrication System Driving System Type 1240 lbs./563 kg 4.25 gal./16 l 1500 lbs./681 kg 150 lbs./68...
SPECIFICATIONS SPORTSMAN 600 Gross Vehicle Weight Fuel Capacity Towing Capacity Hitch Tongue Capacity Front Rack Capacity Rear Rack Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Pilot Screw Alternator Output Compression Ratio Starting System Carburetor Ignition System Ignition Timing Spark Plug / Gap Lubrication System Driving System Type 1240 lbs./563 kg 4.25 gal./16 l 1500 lbs./681 kg 150 lbs./68...
Owners Manual
Page 129
SPECIFICATIONS SPORTSMAN 700 Gross Vehicle Weight Fuel Capacity Towing Rating Unbraked Trailer Towing Capacity* Front Rack Capacity Rear Rack Capacity Hitch Tongue Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Pilot Screw Alternator Output Compression Ratio Starting System Carburetor Ignition System Ignition Timing Spark Plug / Gap Lubrication System Driving System Type 1240 lbs./563 kg 4.25 gal./16 l 1500 lbs./681 ...
SPECIFICATIONS SPORTSMAN 700 Gross Vehicle Weight Fuel Capacity Towing Rating Unbraked Trailer Towing Capacity* Front Rack Capacity Rear Rack Capacity Hitch Tongue Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Pilot Screw Alternator Output Compression Ratio Starting System Carburetor Ignition System Ignition Timing Spark Plug / Gap Lubrication System Driving System Type 1240 lbs./563 kg 4.25 gal./16 l 1500 lbs./681 ...
Owners Manual
Page 134
... Polaris dealer. You should take your vehicle. Upon residence verification, the servicing dealer will be required to present documentation of the destination country before you have received authorization for export. You must be required to obtain documentation from any questions. Vehicles importation rules vary considerably from Polaris Industries. This policy does not apply to perform the warranty repair...
... Polaris dealer. You should take your vehicle. Upon residence verification, the servicing dealer will be required to present documentation of the destination country before you have received authorization for export. You must be required to obtain documentation from any questions. Vehicles importation rules vary considerably from Polaris Industries. This policy does not apply to perform the warranty repair...
Owners Manual
Page 136
... ...104 Battery Removal ...104 Battery Storage ...105 Belt Life ...43 Brake Fluid ...39, 41 Brake Lever ...38 Brake, Auxiliary ...41 Brake, Parking ...40 Brakes ...87-88 Break-In Period ...51 Breather Filter ...93 F FEATURES ...44-49 Filter Systems ...93 Front Gearcase Oil ...82 Front Wheel Hub Tightening ...92 Fuel Filter ...42 Fuel Safety ...50 Fuel Tank ...42 Fuel Valve ...42 G Gear Selector ...43 H Handlebars ...112 Hauling Cargo ...55-56 Headlight Housing Replacement ...96 Headlight Lamp Replacement ...94 Headlamp (Lower...
... ...104 Battery Removal ...104 Battery Storage ...105 Belt Life ...43 Brake Fluid ...39, 41 Brake Lever ...38 Brake, Auxiliary ...41 Brake, Parking ...40 Brakes ...87-88 Break-In Period ...51 Breather Filter ...93 F FEATURES ...44-49 Filter Systems ...93 Front Gearcase Oil ...82 Front Wheel Hub Tightening ...92 Fuel Filter ...42 Fuel Safety ...50 Fuel Tank ...42 Fuel Valve ...42 G Gear Selector ...43 H Handlebars ...112 Hauling Cargo ...55-56 Headlight Housing Replacement ...96 Headlight Lamp Replacement ...94 Headlamp (Lower...
Owners Manual
Page 137
... Spark Arrestor ...100 Spark Plug Removal/Replacement ...98 Spark Plugs ...98 SPECIFICATIONS ...120-127 Starting a Cold Engine ...53 Starting a Warm Engine ...54 Starting the Engine ...53-54 Steering Assembly ...89 Stop Switch ...36 Storage ...107-110 Storage Tips ...108-110 Switches ...36 N Noise Emission Control System ...68 O Odometer ...47 Oil Change ...78 Oil Change (400/500) ...78-79 Oil Change (600/700) ...80 Oil Check ...77 Oil Filter Change ...78 Oil, Front Gearcase ...82 Oil Pump Priming ...79 Oil, Rear Gearcase (600/700) ...84 Oil, Transmission (400/500) ...81 Oil, Transmission...
... Spark Arrestor ...100 Spark Plug Removal/Replacement ...98 Spark Plugs ...98 SPECIFICATIONS ...120-127 Starting a Cold Engine ...53 Starting a Warm Engine ...54 Starting the Engine ...53-54 Steering Assembly ...89 Stop Switch ...36 Storage ...107-110 Storage Tips ...108-110 Switches ...36 N Noise Emission Control System ...68 O Odometer ...47 Oil Change ...78 Oil Change (400/500) ...78-79 Oil Change (600/700) ...80 Oil Check ...77 Oil Filter Change ...78 Oil, Front Gearcase ...82 Oil Pump Priming ...79 Oil, Rear Gearcase (600/700) ...84 Oil, Transmission (400/500) ...81 Oil, Transmission...