2004 Polaris Sportsman 700 Problems and Repair Information
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Popular 2004 Polaris Sportsman 700 Manual Pages
Owners Manual - Page 6
...'s manual.
We also take great pride in the world today. Be sure to return to your dealership for all of your door! Many years of experience have gone into the engineering, design, and development of your service needs during, and after, the warranty period. Have your accessories and clothing delivered right to your Polaris vehicle, making...
Owners Manual - Page 14
... thoroughly inspected at specific intervals.
11 Operator Safety
SAFETY
WARNING
Failure to follow the recommended maintenance program outlined in your owner's manual. A Polaris ATV is not a toy and can request this information on a regular basis. Age Restrictions
This vehicle is an off-road vehicle. Know Your Vehicle
As the operator of the vehicle, you to take...
Owners Manual - Page 49
... high electrical load (lights, cooling fan, accessories) is enabled. 9 1 3. When the last segment clears, a low fuel warning is located in the LCD, and the speedometer needle will display alphanumerically when the engine is overheating. Check Engine Warning Indicator - The segments of the fuel gauge show the level of the AWD system is applied. Do not continue...
Owners Manual - Page 55
... dirt; Tires - Check operation of wheel nuts and axle nuts; Wheels - check that your vehicle is not done before each use to ensure it's in proper operating condition. clean or replace. 9. Check for tightness of all indicator lights and switches. 6. Check for proper level at the recovery bottle.
52
Fuel tank and engine oil...
Owners Manual - Page 66
Leave the transmission in the owner's manual. One maneuver that can be used when you must turn around to roll around while climbing a hill is on more level ground.
8'
Uphill
63 While holding the service brake, release the parking brake lock and slowly allow the vehicle to your right until the vehicle is the K-turn the...
Owners Manual - Page 67
...service before starting it, follow the steps described on page 99. If your dealer at the first opportunity.
64 Perform the services outlined in the maintenance chart. NOTE: Avoid operating the vehicle...The following areas need special attention: engine oil, transmission oil, front and rear gearcases, and all grease fittings. Have the vehicle serviced by applying light pressure to have...
Owners Manual - Page 73
... item
70 Item Brake System Auxiliary Brake Tires Wheels Hours/ Miles Frequency Remarks Inspect Inspect Inspect Inspect Inspect Inspect; apply Polaris dielectric grease to proper levels Check operation Check operation Check operation Check for free operation Drain deposits whenever visible Check operation daily;
Perform all services at 20 hours, the equivalent odometer reading would...
Owners Manual - Page 75
... and driven) Engine mounts
J Brake fluid J Front wheel bear- adjust as needed Check for leaks at tank cap, lines, fuel valve, filter, pump and carburetor;
Have an authorized Polaris dealer perform these services. replace as... often under severe use, such as needed Inspect; Item
" Drive chain(s)
Hours/ Miles 50 hrs. 100 hrs. 50 hrs. 100 hrs. 100 hours
Frequency Remarks 6 months 12 months ...
Owners Manual - Page 77
...Lube every 500 miles, before long periods of struts and grease with grease gun. Maintain level between fill lines. Engine Oil Brake Fluid...pumps maximum) Locate grease fitting and grease with grease gun. Frequency Check level daily. See page 84 (600/700).
Locate fitting on back side of storage, or after pressure washing or submerging. Perform all services at 100 hours
Transmission...
Owners Manual - Page 81
...oil change is at the bottom of the oil tank and the bottom of the engine. 2. Position the vehicle on the drain plug and the oil tank should be sealed with the mark ... speed and less than five miles. Clean and reinstall the fitting, 3 4 torquing to drain completely. 4. Severe use operation requires more frequent service. Allow the oil to 25 ft. lbs. Run the engine for two to three minutes...
Owners Manual - Page 94
.... Loosen the wheel nuts slightly. 3.
Stop the engine, place the transmission in the owner's manual. Remove the wheel nuts and remove the wheel.
91 Maintain proper tire pressure as described on the decal on your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting...
Owners Manual - Page 102
...vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Filter replacement is required if water intrusion is evident. 3. Take the ATV to a dealer before starting the engine.
Turn the fuel... follow the procedure on . 10. Vehicle Immersion
MAINTENANCE AND LUBRICATION
CAUTION
If your dealer for service as soon as possible, whether you ...
Owners Manual - Page 105
...belt slippage. Take the vehicle to the lowest available range. 4. Allow the engine RPM to settle to idle speed, then shift the transmission to your dealer as ...a high speed. Extensive engineering and testing has been conducted to comply with the instructions in this warning can result in the owner's manual. The PVT system has...service as soon as outlined in severe injury or death.
Owners Manual - Page 110
...transmission seals, body panels, brakes and warning labels. Waxing the ATV
Your ATV can be waxed with any water that may have entered the engine...for all zerk fittings immediately after washing, and allow the vehicle to evaporate any non-abrasive automotive paste wax. NOTE: ...the life of a high pressure type car wash system for operating accessories such as hand held spot lights. Rinse...
Owners Manual - Page 122
... control malfunction Other mechanical failure Overheated engine
Solution
Refuel Inspect and replace Replace with recommended fuel Inspect and clean or replace See your Polaris dealer See your Polaris dealer See your Polaris dealer Clean radiator screen and core Clean engine exterior See your Polaris dealer Set gap to specs or replace plugs Check all...
Owners Manual - Page 123
SPECIFICATIONS
SPORTSMAN 400
Gross Vehicle Weight Towing Capacity Hitch Tongue Capacity Front Rack Capacity Rear Rack Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Fuel Capacity Engine Oil Capacity Coolant Capacity Engine ... @ 5000 RPM NGK BKR5E / .035 in. (0.9 mm) Dry Sump Automatic PVT (Polaris Variable Transmission)
120
Owners Manual - Page 125
SPECIFICATIONS
SPORTSMAN 500
Gross Vehicle Weight Hitch Towing Rating Unbraked Trailer Towing Capacity* Hitch Tongue Capacity Front Rack Capacity Rear Rack Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Fuel Capacity Engine Oil Capacity Coolant Capacity Engine... (Polaris Variable Transmission)
* Based on EU Directive 76/432/EC
122
Owners Manual - Page 127
SPECIFICATIONS
SPORTSMAN 600
Gross Vehicle Weight Fuel Capacity Towing Capacity Hitch Tongue Capacity Front Rack Capacity Rear Rack Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Pilot Screw Alternator Output Compression ...
Owners Manual - Page 129
SPECIFICATIONS
SPORTSMAN 700
Gross Vehicle Weight Fuel Capacity Towing Rating Unbraked Trailer Towing Capacity* Front Rack Capacity Rear Rack Capacity Hitch Tongue Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Pilot ...
Owners Manual - Page 133
... resulting from state to perform warranty service. Some states do not allow limitations on how long an implied warranty lasts, so the above terms are void because of the Warranty Registration form to repair Polaris ATVs. however, you must present your ATV requires warranty service, you may not be covered by warranty.
130 HOW TO OBTAIN WARRANTY SERVICE
If your copy...
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