Owners Manual
Page 13
... procedure for obstacles before you start down a hill at an angle, which would cause the vehicle to lean sharply to turn the ATV around and remount following the procedure described in a new area. S Always check for braking described in this manual. Check the terrain carefully before attempting larger hills. Shift your weight backward. Check the terrain carefully...
... procedure for obstacles before you start down a hill at an angle, which would cause the vehicle to lean sharply to turn the ATV around and remount following the procedure described in a new area. S Always check for braking described in this manual. Check the terrain carefully before attempting larger hills. Shift your weight backward. Check the terrain carefully...
Owners Manual
Page 14
... speed or power of the vehicle, or make any modifications have reduced stopping ability. The warranty on the vehicle. 11 Use only Polaris-approved accessories, and familiarize yourself with their function and effect on your ATV, and always maintain proper tire pressure. Equipment Modifications We are concerned for the safety of our customers and for braking. Any modifications to ) mowers, blades, tires...
... speed or power of the vehicle, or make any modifications have reduced stopping ability. The warranty on the vehicle. 11 Use only Polaris-approved accessories, and familiarize yourself with their function and effect on your ATV, and always maintain proper tire pressure. Equipment Modifications We are concerned for the safety of our customers and for braking. Any modifications to ) mowers, blades, tires...
Owners Manual
Page 37
... of 16 increases your Owner's Manual. 7171492 7079906 Canadian Certification Decal 34 Lbs. (For models without a hitch). DATE: VIN: THIS VEHICLE IS AN ALL TERRAIN VEHICLE AND IS NOT INTENDED FOR USE ON PUBLIC ROADS. To 40 Ft. Adjust Freeplay to 3/16″ - 3/8″ DO NOT Overtension. Reverse override is limited. SAFETY Safety Decals and Locations WARNING Operating this ATV if...
... of 16 increases your Owner's Manual. 7171492 7079906 Canadian Certification Decal 34 Lbs. (For models without a hitch). DATE: VIN: THIS VEHICLE IS AN ALL TERRAIN VEHICLE AND IS NOT INTENDED FOR USE ON PUBLIC ROADS. To 40 Ft. Adjust Freeplay to 3/16″ - 3/8″ DO NOT Overtension. Reverse override is limited. SAFETY Safety Decals and Locations WARNING Operating this ATV if...
Owners Manual
Page 46
.... 2 Fuel Tank The fuel tank filler cap (2) is located directly below the fender. RES: For reserve supply if main supply is located on page 107 for correct choke and throttle settings during starting. Fuel Valve The fuel valve (1) is exhausted. Fuel Filter The in starting procedure on reserve gas. Choke FEATURES AND CONTROLS The choke assists in -line fuel filter should be replaced by your dealer after every 100 hours of the vehicle...
.... 2 Fuel Tank The fuel tank filler cap (2) is located directly below the fender. RES: For reserve supply if main supply is located on page 107 for correct choke and throttle settings during starting. Fuel Valve The fuel valve (1) is exhausted. Fuel Filter The in starting procedure on reserve gas. Choke FEATURES AND CONTROLS The choke assists in -line fuel filter should be replaced by your dealer after every 100 hours of the vehicle...
Owners Manual
Page 50
... you can be a "compression stroke" and will allow vehicle operation until the engine rolls past the stroke, then stop switch is set to RUN and the main key switch is spinning fast enough to rewind into neutral. 3. Recoil Starter FEATURES AND CONTROLS 2 If the battery has been drained or damaged and cannot start the 1 engine, use the choke as outlined on the right...
... you can be a "compression stroke" and will allow vehicle operation until the engine rolls past the stroke, then stop switch is set to RUN and the main key switch is spinning fast enough to rewind into neutral. 3. Recoil Starter FEATURES AND CONTROLS 2 If the battery has been drained or damaged and cannot start the 1 engine, use the choke as outlined on the right...
Owners Manual
Page 53
.... 13. Riding gear - Fuel and oil tanks - Wheels - lubricate when needed. 10. Always inspect the vehicle before each use. Headlight/Taillight/Brakelight - Engine stop switch - Check condition and pressures. 2. Fill both tanks to drive chain adjustment section); Inspect all indicator lights and switches. 7. Throttle - Check for any area. 12. Use the following checklist to verify that axle nuts are secured by cotter pins. 9. Item/Inspection Procedure 1. Fluid levels - Steering - Wear...
.... 13. Riding gear - Fuel and oil tanks - Wheels - lubricate when needed. 10. Always inspect the vehicle before each use. Headlight/Taillight/Brakelight - Engine stop switch - Check condition and pressures. 2. Fill both tanks to drive chain adjustment section); Inspect all indicator lights and switches. 7. Throttle - Check for any area. 12. Use the following checklist to verify that axle nuts are secured by cotter pins. 9. Item/Inspection Procedure 1. Fluid levels - Steering - Wear...
Owners Manual
Page 54
... until the engine starts. 5. Move the engine stop switch to engage the starter for several minutes before operating the vehicle. 1. NOTE: Do not press the throttle while starting could cause engine damage. Turn the ignition key past the ON position to RUN. Vary the engine RPM slightly with the throttle to warm up for a maximum of consciousness resulting in neutral and lock the parking brake. Starting the Engine Starting a Cold Engine OPERATION WARNING Engine exhaust contains poisonous...
... until the engine starts. 5. Move the engine stop switch to engage the starter for several minutes before operating the vehicle. 1. NOTE: Do not press the throttle while starting could cause engine damage. Turn the ignition key past the ON position to RUN. Vary the engine RPM slightly with the throttle to warm up for a maximum of consciousness resulting in neutral and lock the parking brake. Starting the Engine Starting a Cold Engine OPERATION WARNING Engine exhaust contains poisonous...
Owners Manual
Page 68
... rack and 2/3 on the racks, the weight of the vehicle. When cargo loads are carried high on the rear rack. When handling off-centered loads that may require backing downhill. S HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with extra caution. Stability and maneuverability may be reduced to overturn. S DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS...
... rack and 2/3 on the racks, the weight of the vehicle. When cargo loads are carried high on the rear rack. When handling off-centered loads that may require backing downhill. S HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with extra caution. Stability and maneuverability may be reduced to overturn. S DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS...
Owners Manual
Page 72
...-Ride Pre-Ride Pre-cleaner Coolant level Fuel and oil tanks Throttle Lights Engine stop switch Drive chain Steering " Air box sediment tube Headlamp " More often under severe use, such as dirty or wet conditions J Dealer service item 69 apply Polaris dielectric grease to serious injury or death. Perform all services at 20 hours, the equivalent odometer reading would be 200 miles. clean Replace coolant every two years Fill to...
...-Ride Pre-Ride Pre-cleaner Coolant level Fuel and oil tanks Throttle Lights Engine stop switch Drive chain Steering " Air box sediment tube Headlamp " More often under severe use, such as dirty or wet conditions J Dealer service item 69 apply Polaris dielectric grease to serious injury or death. Perform all services at 20 hours, the equivalent odometer reading would be 200 miles. clean Replace coolant every two years Fill to...
Owners Manual
Page 73
... bearings " Air filter, main element level Weekly 20 hrs 20 hrs 10 hrs 25 hrs Weekly Monthly Monthly Monthly 3 months " Transmission oil Battery J Brake pad wear Engine cylinder head and cylinder ...Oil Pump Cable Carburetor float bowl J Throttle Cable/ETC Switch Choke (enricher) cable Shift linkage J Drive belt " Steering " Front suspension " Rear suspension " Drive chain(s) " Rear axle " More often under severe use, such as needed Inspect monthly; adjust; replace as dirty or wet conditions J Dealer service item 70 lubricate Inspect; tighten fasteners Inspect; replace...
... bearings " Air filter, main element level Weekly 20 hrs 20 hrs 10 hrs 25 hrs Weekly Monthly Monthly Monthly 3 months " Transmission oil Battery J Brake pad wear Engine cylinder head and cylinder ...Oil Pump Cable Carburetor float bowl J Throttle Cable/ETC Switch Choke (enricher) cable Shift linkage J Drive belt " Steering " Front suspension " Rear suspension " Drive chain(s) " Rear axle " More often under severe use, such as needed Inspect monthly; adjust; replace as dirty or wet conditions J Dealer service item 70 lubricate Inspect; tighten fasteners Inspect; replace...
Owners Manual
Page 74
... months 24 months 36 months 36 months (drive and driven) Engine mounts J Oil filter J Shift selector box J Brake fluid Spark arrestor J Front and rear wheel bearings Idle speed Recoil housing As required Adjust As required Drain moisture out after riding in component failure and lead to serious injury or death. adjust as needed Check for leaks at tank cap, lines, fuel valve, filter, pump and carburetor; Frequency Remarks 12 months 12...
... months 24 months 36 months 36 months (drive and driven) Engine mounts J Oil filter J Shift selector box J Brake fluid Spark arrestor J Front and rear wheel bearings Idle speed Recoil housing As required Adjust As required Drain moisture out after riding in component failure and lead to serious injury or death. adjust as needed Check for leaks at tank cap, lines, fuel valve, filter, pump and carburetor; Frequency Remarks 12 months 12...
Owners Manual
Page 106
... hose and a pail of various components. Polaris does not recommend the use of a high pressure type car wash system for free replacement. Avoid the use of harsh cleaners since they can also extend the life of mild soap and water. Cleaning and Storage Cleaning the ATV MAINTENANCE AND LUBRICATION See page 110 for a while to the wheel bearings, transmission seals, body panels, brakes, warning labels...
... hose and a pail of various components. Polaris does not recommend the use of a high pressure type car wash system for free replacement. Avoid the use of harsh cleaners since they can also extend the life of mild soap and water. Cleaning and Storage Cleaning the ATV MAINTENANCE AND LUBRICATION See page 110 for a while to the wheel bearings, transmission seals, body panels, brakes, warning labels...
Owners Manual
Page 108
... crankshaft bearings. 5. transmission oil; brake fluid (change if necessary: engine oil; Support the front end of gasoline. Remove the spark plug. Treat the fuel system with Polaris Cable Lubricant. If Polaris fuel system additive is not used, fuel tank, fuel lines, and carburetor should be completely drained of the machine so the engine is level or tilted slightly rearward. 2. Follow lubrication guidelines in the maintenance section of the service or owner's manual...
... crankshaft bearings. 5. transmission oil; brake fluid (change if necessary: engine oil; Support the front end of gasoline. Remove the spark plug. Treat the fuel system with Polaris Cable Lubricant. If Polaris fuel system additive is not used, fuel tank, fuel lines, and carburetor should be completely drained of the machine so the engine is level or tilted slightly rearward. 2. Follow lubrication guidelines in the maintenance section of the service or owner's manual...
Owners Manual
Page 110
2004 Trail Blazer Body Style Gross Vehicle Weight Fuel Capacity Engine Oil Transmission Oil Front Rack (Accessory) (Maximum Capacity) Rear Rack (Accessory) Tongue Weight Tow Hitch Tow Capacity Turn Radius Ground Clearance Height Length Seat Height Dry Weight Wheel Base Width Engine Model Number / Type Lubrication Bore x Stroke Displacement Compression Ratio Engine Cooling Alternator Output Carburetion Main Jet Pilot Jet Needle Jet Pilot Screw Jet Needle Ignition Timing Spark Plug Type / Gap SPECIFICATIONS Capacities Gen III 765 lbs. (347 kg) 3.5 U.S. gal. (13.2 l) 2 qts. (1.89 l) 32 oz. (.95 ...
2004 Trail Blazer Body Style Gross Vehicle Weight Fuel Capacity Engine Oil Transmission Oil Front Rack (Accessory) (Maximum Capacity) Rear Rack (Accessory) Tongue Weight Tow Hitch Tow Capacity Turn Radius Ground Clearance Height Length Seat Height Dry Weight Wheel Base Width Engine Model Number / Type Lubrication Bore x Stroke Displacement Compression Ratio Engine Cooling Alternator Output Carburetion Main Jet Pilot Jet Needle Jet Pilot Screw Jet Needle Ignition Timing Spark Plug Type / Gap SPECIFICATIONS Capacities Gen III 765 lbs. (347 kg) 3.5 U.S. gal. (13.2 l) 2 qts. (1.89 l) 32 oz. (.95 ...
Owners Manual
Page 111
... Drive (ratio) Final Drive (ratio) Center Drive (ratio) Drive Chain Front Tire Rear Tire Front Suspension Rear Suspension Shock Adjustment Front Brake Rear Brake Auxiliary Brake Park Brake Headlight Taillight Brake Light Battery DC Plug-In (Rear) DC Socket (Forward) Electric Start High Temp Indicator Windshield Low Oil Light Neutral Indicator Reverse Indicator Speedometer Fuel Gauge Tool Kit Drive System PVT Side Lever (F-N-R) Not Applicable 3.05/1 2.68/1 Not Applicable 11/36 76P Not Applicable 520 O-Ring 23 x 7-10 (4 psi) 22 x 11-10 (3 psi) Suspension and Brakes McPherson Strut...
... Drive (ratio) Final Drive (ratio) Center Drive (ratio) Drive Chain Front Tire Rear Tire Front Suspension Rear Suspension Shock Adjustment Front Brake Rear Brake Auxiliary Brake Park Brake Headlight Taillight Brake Light Battery DC Plug-In (Rear) DC Socket (Forward) Electric Start High Temp Indicator Windshield Low Oil Light Neutral Indicator Reverse Indicator Speedometer Fuel Gauge Tool Kit Drive System PVT Side Lever (F-N-R) Not Applicable 3.05/1 2.68/1 Not Applicable 11/36 76P Not Applicable 520 O-Ring 23 x 7-10 (4 psi) 22 x 11-10 (3 psi) Suspension and Brakes McPherson Strut...
Owners Manual
Page 114
...- Slow and easy clutch engagement. WARNING: Excessive throttle may cause loss of control and vehicle overturn. Inspect clutch or snow ingestion into the seals for service. 111 low ground speed (at low RPM/low ground speed. in neutral, advance the throttle to engage clutch. Towing/pushing at approximately 3-7 MPH). Contact your Polaris dealer for inspection of Warm the engine at a higher speed. TROUBLESHOOTING Drive Belt and Cover Problems Possible Cause Driving the ATV onto...
...- Slow and easy clutch engagement. WARNING: Excessive throttle may cause loss of control and vehicle overturn. Inspect clutch or snow ingestion into the seals for service. 111 low ground speed (at low RPM/low ground speed. in neutral, advance the throttle to engage clutch. Towing/pushing at approximately 3-7 MPH). Contact your Polaris dealer for inspection of Warm the engine at a higher speed. TROUBLESHOOTING Drive Belt and Cover Problems Possible Cause Driving the ATV onto...
Owners Manual
Page 119
... FROM THE DEALER IS YOUR RESPONSIBILITY). This warranty gives you specific legal rights, and you if inconsistent with your dealer require any Polaris Servicing Dealer to you may cause engine damage. If any warranty issues. Polaris suggests that you must present your original selling dealer; Mixing oil brands or using non-recommended oil may also have other rights which vary...
... FROM THE DEALER IS YOUR RESPONSIBILITY). This warranty gives you specific legal rights, and you if inconsistent with your dealer require any Polaris Servicing Dealer to you may cause engine damage. If any warranty issues. Polaris suggests that you must present your original selling dealer; Mixing oil brands or using non-recommended oil may also have other rights which vary...
Owners Manual
Page 120
...Get Service If Purchased From A Private Party: If you have not followed the procedure set out above, your vehicle will be requested from Polaris Industries in which the vehicle was purchased will be covered by an authorized Polaris dealer. How to register your vehicle in... assignment outside the country where your vehicle to perform the warranty repair. You may be authorized to an authorized Polaris dealer. Exported Vehicles WARRANTY EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE ...
...Get Service If Purchased From A Private Party: If you have not followed the procedure set out above, your vehicle will be requested from Polaris Industries in which the vehicle was purchased will be covered by an authorized Polaris dealer. How to register your vehicle in... assignment outside the country where your vehicle to perform the warranty repair. You may be authorized to an authorized Polaris dealer. Exported Vehicles WARRANTY EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE ...
Owners Manual
Page 121
... ...7 Air Filter ...90 Auxiliary Brake ...42, 79 F FEATURES ...36-47 Filter Systems ...90 Front Wheel Hub Tightening ...86 Fuel Filter ...43 Fuel Safety ...44 Fuel Stabilizer ...104 Fuel Tank ...43 Fuel Valve ...43 B Battery ...100-102 Battery Charging ...101-102 Battery Installation ...100 Battery Removal ...100 Battery Storage ...101, 106 Brake Lever ...40 Brakes ...39, 79 Break-In Period ...48-49 G Gear Selector ...46 H Handlebars ...82 Hauling Cargo ...64-65 Headlight Adjustment ...92 Headlight Lamp Replacement...
... ...7 Air Filter ...90 Auxiliary Brake ...42, 79 F FEATURES ...36-47 Filter Systems ...90 Front Wheel Hub Tightening ...86 Fuel Filter ...43 Fuel Safety ...44 Fuel Stabilizer ...104 Fuel Tank ...43 Fuel Valve ...43 B Battery ...100-102 Battery Charging ...101-102 Battery Installation ...100 Battery Removal ...100 Battery Storage ...101, 106 Brake Lever ...40 Brakes ...39, 79 Break-In Period ...48-49 G Gear Selector ...46 H Handlebars ...82 Hauling Cargo ...64-65 Headlight Adjustment ...92 Headlight Lamp Replacement...
Owners Manual
Page 122
...-66 Operator Safety ...7-31 Override Switch ...36 S Starting the Engine ...51-52 Steering Assembly ...81 Stop Switch ...36 Storage Tips ...104-106 T TABLE OF CONTENTS ...5 Taillight/Brakelight Lamp Replacement ...93 Throttle Cable Freeplay ...82 Throttle Lever ...37 Tire Tread Depth ...86 Toe Alignment ...80 Transmission Gear Selector ...46 Transmission Oil Change ...76 Transmission Oil Check ...76 Transporting an ATV ...106 TROUBLESHOOTING ...111-114 Turning Around on a Hill ...59 P Parking Brake ...41 Parking on...
...-66 Operator Safety ...7-31 Override Switch ...36 S Starting the Engine ...51-52 Steering Assembly ...81 Stop Switch ...36 Storage Tips ...104-106 T TABLE OF CONTENTS ...5 Taillight/Brakelight Lamp Replacement ...93 Throttle Cable Freeplay ...82 Throttle Lever ...37 Tire Tread Depth ...86 Toe Alignment ...80 Transmission Gear Selector ...46 Transmission Oil Change ...76 Transmission Oil Check ...76 Transporting an ATV ...106 TROUBLESHOOTING ...111-114 Turning Around on a Hill ...59 P Parking Brake ...41 Parking on...