2004 Polaris Trail Blazer Problems and Repair Information
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Popular 2004 Polaris Trail Blazer Manual Pages
Owners Manual - Page 3
WARNING
The engine exhaust from this card, or if it has been removed, please call 1-800-342-3764 for assistance. A card containing important ATV safety information should be attached to cause cancer, birth defects or other reproductive harm. If you cannot locate this product contains chemicals known to the owner's manual on the next page.
Owners Manual - Page 6
...vehicle best and is outlined in the Polaris Service Manual and should be sure to your service needs during, and after, the warranty period. WELCOME
Thank you for minor maintenance, but information about major repairs is interested in our Parts Apparel and Accessories... vehicle, be performed only by a Factory Certified Master Service Dealer (MSD) Technician. Have your accessories and...
Owners Manual - Page 10
... maintenance program is designed to ensure that covers all aspects of your vehicle are responsible for anyone under 16 years of age. This vehicle handles differently than a Polaris dealer, you are thoroughly inspected at specific intervals.
7 Read and understand your owner's manual and all critical components on safety training course that all warnings before...
Owners Manual - Page 50
...will be a "compression stroke" and will allow vehicle operation until repairs can be made.
CAUTION
Extending the recoil starter rope until the engine rolls past the stroke, then stop switch is set... parking brake (see page 41). 2. Shift the transmission into the recoil assembly, then pull the rope abruptly and forcefully to start the engine. 6. Reach under the side panel and grasp the...
Owners Manual - Page 53
Fuel and oil tanks - Check for tightness of all other fluid levels. 4. Check for ...Inspection Procedure 1. Check condition and pressures. 2. check that your vehicle is not done before each use. Riding gear - Air cleaner element - Check condition and slack (refer to their proper levels. 3. Tires - Engine stop switch - Fluid levels - OPERATION
Pre-Ride Inspection
WARNING...
Owners Manual - Page 62
... and remount the vehicle from the uphill side, keeping body weight uphill. 7. Restart the engine with the brake,...vehicle, turn the handlebars full left if the vehicle is the K-turn around to roll around while climbing a hill is pointing straight uphill. 4. If the vehicle... vehicle, or on the left . 5. Release the parking brake and proceed slowly, controlling speed with the transmission ...
Owners Manual - Page 64
... described on page 95. Driving Safely
Driving Through Water
OPERATION
CAUTION
Major engine damage can result if the vehicle is operated in water that exceeds the recommended maximum depth, go slowly, balance your dealer at the first opportunity.
61
Perform the services outlined in water. If you cannot avoid water that exceeds the footrest...
Owners Manual - Page 72
...Have an authorized Polaris dealer perform these services. Item Brake System Auxiliary Brake Tires Wheels Frame nuts, bolts, fasteners Oil level
" Air filter,
Hours/ Miles
Frequency Remarks Inspect Inspect ...-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride
Pre-cleaner Coolant level Fuel and oil tanks Throttle Lights Engine stop switch Drive chain Steering
" Air box sediment
tube
Headlamp
" More ...
Owners Manual - Page 74
... Timing J Fuel system
Hours/ Miles 100 hrs. 100 hrs. 100 hrs.
replace lines every two years Replace annually Inspect; Have an authorized Polaris dealer perform these services. Frequency Remarks...Fuel filter J Clutches
100 hrs. 100 hrs. 100 hrs. 100 hrs. 200 hrs. 200 hrs. 300 hrs. 300 hrs.
12 months 12 months 12 months 12 months 24 months 24 months 36 months 36 months
(drive and driven) Engine...
Owners Manual - Page 76
...years or 200 hours As required
Engine Brakes
Drive chain(s)
O-ring chain lube or SAE 80/90 AGL Synthetic Gearcase Lube
Transmission
Check every 6 months/1000 miles. Locate fittings on swing arm...as wet or dusty conditions
No. 2, such as required. Maintain level between fill lines. Perform all services at whichever reading is due at 20 hours
(1) Ball Joint
"L
Grease
Locate fitting on...
Owners Manual - Page 77
... of oils, specifically designed for today's 2-cycle engines.
MAINTENANCE AND LUBRICATION
Lubrication Recommendations
Polaris 2-Cycle Lubricants
Polaris Premium 2-cycle lubricants are lacking in today's fuel. We recommend the use of Polaris 2-cycle oils for 2-cycle engines that oil through the life of the unit. Polaris VES II Synthetic 2-Cycle Oil Your vehicle has been primed...
Owners Manual - Page 87
... measures 1/8″ (.3 cm) or less.
Stop the engine, place the transmission in your owner's manual. Always use original equipment size and type when replacing tires. Maintain proper tire pressure as described on the decal on your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting...
Owners Manual - Page 98
...service as soon as possible, whether you succeed in starting it or not. Remove the bowl drain (1). 6. Reinstall the bowl drain. 10. Drain and dry it if water is not thoroughly inspected. Remove the crankcase drain screw at the very least, to your vehicle becomes immersed, major engine.... 13. Turn the fuel valve on page 99 for any water. Vehicle Immersion
MAINTENANCE AND LUBRICATION
...
Owners Manual - Page 102
... water to the lowest available range. 4. Start the engine and shift the transmission into the PVT system. Test for more than 10 seconds. 3. However, as outlined in the owner's manual. This PVT system is securely in any component of force on clutch components. Take the vehicle to your dealer as the owner, you have...
Owners Manual - Page 108
... cap and install the cap onto the plug. 4. Remove the spark plug. Apply dielectric grease to the inside of the service or owner's manual to the drive chain.
105 brake fluid (change if necessary: engine oil; Cleaning and Storage
Storage Tips
MAINTENANCE AND LUBRICATION
See page 110 for the part numbers of gasoline.
Owners Manual - Page 110
...) 40 0-4 (169) 1.0 5DP7-3 CDI 25° ± 3° @ 3000 NGK BR8ES / .028 in. (.7 mm)
107 2004 Trail Blazer
Body Style Gross Vehicle Weight Fuel Capacity Engine Oil Transmission Oil Front Rack (Accessory) (Maximum Capacity) Rear Rack (Accessory) Tongue Weight Tow Hitch Tow Capacity Turn Radius Ground Clearance Height Length Seat Height Dry Weight Wheel Base Width...
Owners Manual - Page 114
...engine at a higher speed. Climbing over large objects from water Dry out the PVT as described on the ramp or creeping slowly up a steep incline.
Clutch malfunction. With the transmission...engine performance. Contact your Polaris dealer for inspection of control and vehicle overturn. Avoid creeping. Insufficient warm-up of control and vehicle overturn. Stuck in gas tank, fuel ...
Owners Manual - Page 117
... malfunction Electronic throttle control malfunction Other mechanical failure Overheated engine
Solution
Turn fuel valve to reserve, refuel Inspect and replace Replace with new fuel Inspect, clean and/or replace spark plugs Inspect, clean and/or replace spark plugs See your Polaris dealer Set gap to specs or replace plugs Check all connections and tighten...
Owners Manual - Page 119
... requesting warranty service you may cause engine damage. Damage resulting from state to perform warranty service. however, you must take it to a Polaris dealer authorized to you use of non-recommended lubricants may not be covered by warranty.
116 Please work with controlling state law.
This warranty gives you specific legal rights, and you may not apply to repair Polaris...
Owners Manual - Page 120
... From A Private Party: If you move to continue your new country. Upon residence verification, the servicing dealer will be required to Get Service
In the Country where your vehicle. You should take your vehicle will continue to perform the warranty repair. You must be requested from Polaris Industries. Dealers may not give authorization for export from any...
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