Owners Manual
Page 12
Safety Decals and Locations 3 SAFETY WARNING 3 Improper vehicle use throttle and brakes gradually. DCarry passengers. Passengers affect balance and steering and in forward. DOperate this vehicle. Steer- PARKING BRAKE may seriously affect handling and control. NEVER: DOperate on HILLS steeper than 5 minutes. crease risk of control, never activate override button with open throttle. ALWAYS: DUse an approved HELMET AND PROTECTIVE GEAR. When parking on hills and rough terrain and in...
Safety Decals and Locations 3 SAFETY WARNING 3 Improper vehicle use throttle and brakes gradually. DCarry passengers. Passengers affect balance and steering and in forward. DOperate this vehicle. Steer- PARKING BRAKE may seriously affect handling and control. NEVER: DOperate on HILLS steeper than 5 minutes. crease risk of control, never activate override button with open throttle. ALWAYS: DUse an approved HELMET AND PROTECTIVE GEAR. When parking on hills and rough terrain and in...
Owners Manual
Page 20
... function and effect on a Polaris Sportsman 6x6 any equipment that consumers do not install on the vehicle. 17 Operator Safety SAFETY S Wet brakes may have been made to dry out the pads. Therefore, we strongly recommend that may change the handling characteristics of our customers and for your brakes after leaving water. S Always remove the ignition key when the vehicle is terminated if any equipment...
... function and effect on a Polaris Sportsman 6x6 any equipment that consumers do not install on the vehicle. 17 Operator Safety SAFETY S Wet brakes may have been made to dry out the pads. Therefore, we strongly recommend that may change the handling characteristics of our customers and for your brakes after leaving water. S Always remove the ignition key when the vehicle is terminated if any equipment...
Owners Manual
Page 37
... AWD switch is off. To stop the engine, slide the stop switch shut off to the OFF position. 4. To start or run when the switch is on. 3. The lights won't turn the main key switch clockwise past the ON position. Override Switch (Reverse Speed Limiter) - Main Switch - Light Switch/Hi-Lo Beam Control - Its purpose is on unless the main switch is to the center RUN position and turn on . FEATURES AND CONTROLS Electrical Switches...
... AWD switch is off. To stop the engine, slide the stop switch shut off to the OFF position. 4. To start or run when the switch is on. 3. The lights won't turn the main key switch clockwise past the ON position. Override Switch (Reverse Speed Limiter) - Main Switch - Light Switch/Hi-Lo Beam Control - Its purpose is on unless the main switch is to the center RUN position and turn on . FEATURES AND CONTROLS Electrical Switches...
Owners Manual
Page 42
... cap (2) is located on the reserve supply. Fuel Valve FEATURES AND CONTROLS RES The fuel valve (1) is located directly below the handlebar. Use either leaded or unleaded gasoline with a minimum pump octane number of 87=(R+ M/2). 39 It has three positions: OFF: For vehicle storage and when transporting. RES: For reserve supply if main supply is exhausted. There's about a 7 to 10 mile...
... cap (2) is located on the reserve supply. Fuel Valve FEATURES AND CONTROLS RES The fuel valve (1) is located directly below the handlebar. Use either leaded or unleaded gasoline with a minimum pump octane number of 87=(R+ M/2). 39 It has three positions: OFF: For vehicle storage and when transporting. RES: For reserve supply if main supply is exhausted. There's about a 7 to 10 mile...
Owners Manual
Page 43
.... FEATURES AND CONTROLS Gear Selector H L The transmission gear selector (1) is moving could cause transmission damage. Maintaining shift linkage adjustment is moving . To change gears, stop the N vehicle, and with the parking brake locked whenever the vehicle is left unattended. See your dealer if you experience any shifting problems. CAUTION Shifting gears with the engine idling, move the lever to the desired gear. Belt Life To extend belt life, use low forward gear in gear with the engine idling...
.... FEATURES AND CONTROLS Gear Selector H L The transmission gear selector (1) is moving could cause transmission damage. Maintaining shift linkage adjustment is moving . To change gears, stop the N vehicle, and with the parking brake locked whenever the vehicle is left unattended. See your dealer if you experience any shifting problems. CAUTION Shifting gears with the engine idling, move the lever to the desired gear. Belt Life To extend belt life, use low forward gear in gear with the engine idling...
Owners Manual
Page 45
... front wheels will not release until the rear wheels regain traction. When the switch is off when the front hubs are driving, they will automatically disengage. Always switch to the length of AWD in reverse if the AWD switch is turned off , the vehicle is equipped with a unique AWD system activated by the AWD switch (1) on , the vehicle is moving. FEATURES AND CONTROLS All Wheel Drive (AWD) System 1 2 The Polaris Sportsman 6x6 is in rear wheel drive at rest...
... front wheels will not release until the rear wheels regain traction. When the switch is off when the front hubs are driving, they will automatically disengage. Always switch to the length of AWD in reverse if the AWD switch is turned off , the vehicle is equipped with a unique AWD system activated by the AWD switch (1) on , the vehicle is moving. FEATURES AND CONTROLS All Wheel Drive (AWD) System 1 2 The Polaris Sportsman 6x6 is in rear wheel drive at rest...
Owners Manual
Page 48
... the engine is in the instrument cluster. As the shift lever is moved, this indicates the gear the transmission is overheating. This indicator illuminates when the electrical portion of the AWD system is located in : 4 6 5 3 H = High Range L = Low Range 7 N = Neutral R = Reverse 2 P = Park 2. A low battery warning may have shut off to protect the cluster's electrical system. Low Battery and Over Voltage - Driving at idle and high electrical load (lights, cooling fan, accessories) is applied. Gear...
... the engine is in the instrument cluster. As the shift lever is moved, this indicates the gear the transmission is overheating. This indicator illuminates when the electrical portion of the AWD system is located in : 4 6 5 3 H = High Range L = Low Range 7 N = Neutral R = Reverse 2 P = Park 2. A low battery warning may have shut off to protect the cluster's electrical system. Low Battery and Over Voltage - Driving at idle and high electrical load (lights, cooling fan, accessories) is applied. Gear...
Owners Manual
Page 50
... AWD coil (only on . NOTE: Any movement of the tires will remain lit. Hold the mode/reverse override button and turn the key switch off and wait 10 seconds. 2. Release the switch as soon as the gauge is flowing through the diagnostic screens. This information is activated. Instrument Cluster FEATURES AND CONTROLS Rider Information Center Diagnostic Mode The diagnostic mode is for all major repairs...
... AWD coil (only on . NOTE: Any movement of the tires will remain lit. Hold the mode/reverse override button and turn the key switch off and wait 10 seconds. 2. Release the switch as soon as the gauge is flowing through the diagnostic screens. This information is activated. Instrument Cluster FEATURES AND CONTROLS Rider Information Center Diagnostic Mode The diagnostic mode is for all major repairs...
Owners Manual
Page 53
.... Fill the fuel tank with vehicle operation and handling. 4. Lack of operation or the time it takes to use the recommended oil. Perform a break-in period. 7. OPERATION Vehicle Break-in Period The break-in period for a proper break-in period. Vary the throttle positions. 5. Drive slowly at full throttle or high speeds for the engine. No single action on your new Polaris Sportsman 6x6 is defined...
.... Fill the fuel tank with vehicle operation and handling. 4. Lack of operation or the time it takes to use the recommended oil. Perform a break-in period. 7. OPERATION Vehicle Break-in Period The break-in period for a proper break-in period. Vary the throttle positions. 5. Drive slowly at full throttle or high speeds for the engine. No single action on your new Polaris Sportsman 6x6 is defined...
Owners Manual
Page 57
... applying brakes with a loaded vehicle. S Vehicle should never exceed 10 mph (16 kph) while towing a load on the warning labels. S Reduce speed and allow a greater distance for this vehicle. S Always attach the tow load to 15° incline) Vertical Hitch Weight Towing Grade 1500 lbs. (681 kg) 850 lbs. (386 kg) 150 lbs. (68.1 kg) 15° 54 Maximum Cargo Capacities (Level Ground...
... applying brakes with a loaded vehicle. S Vehicle should never exceed 10 mph (16 kph) while towing a load on the warning labels. S Reduce speed and allow a greater distance for this vehicle. S Always attach the tow load to 15° incline) Vertical Hitch Weight Towing Grade 1500 lbs. (681 kg) 850 lbs. (386 kg) 150 lbs. (68.1 kg) 15° 54 Maximum Cargo Capacities (Level Ground...
Owners Manual
Page 76
... as needed " Radiator (if applicable) (if applicable) " Cooling hoses " Engine mounts Exhaust muffler/ pipe J Spark plug E E J Ignition Timing " Wiring J Clutches (drive and driven) lubricant 100 H 200 H 200 H 300 H 12 M 24 M 24 M 36 M - 620 (1000) 1240 (2000) 1240 (2000) 1860 (3000) J Shift selector J Brake fluid Spark arrestor E Idle speed J Toe adjustment " Auxiliary brake J Headlight aim " Perform these services. 73 Inspect; clean; clean external surfaces Inspect for leaks at tank cap, lines, fuel valve, filter, pump, carburetor; Periodic Maintenance Chart Item...
... as needed " Radiator (if applicable) (if applicable) " Cooling hoses " Engine mounts Exhaust muffler/ pipe J Spark plug E E J Ignition Timing " Wiring J Clutches (drive and driven) lubricant 100 H 200 H 200 H 300 H 12 M 24 M 24 M 36 M - 620 (1000) 1240 (2000) 1240 (2000) 1860 (3000) J Shift selector J Brake fluid Spark arrestor E Idle speed J Toe adjustment " Auxiliary brake J Headlight aim " Perform these services. 73 Inspect; clean; clean external surfaces Inspect for leaks at tank cap, lines, fuel valve, filter, pump, carburetor; Periodic Maintenance Chart Item...
Owners Manual
Page 90
... steering assembly of the vehicle should be checked periodically for service. 1. Be sure the handlebars do not contact the gas tank or any loose nuts and bolts before operating the vehicle. Adjust the handlebar to 10-12 ft. Springs may be painted to a desired color using Polaris touch up to better suit individual riding preferences. Optional Suspension Springs Although the Polaris Sportsman 6x6 suspension has the capability of control...
... steering assembly of the vehicle should be checked periodically for service. 1. Be sure the handlebars do not contact the gas tank or any loose nuts and bolts before operating the vehicle. Adjust the handlebar to 10-12 ft. Springs may be painted to a desired color using Polaris touch up to better suit individual riding preferences. Optional Suspension Springs Although the Polaris Sportsman 6x6 suspension has the capability of control...
Owners Manual
Page 112
... washing, and allow the vehicle to run for a while to the wheel bearings, transmission seals, body panels, brakes and warning labels. Keeping your ATV can also extend the life of various components. Washing the ATV The best and safest way to prevent water spots. Rinse with water frequently and dry with a chamois to clean your a Polaris dealer for free replacement. Avoid the use of...
... washing, and allow the vehicle to run for a while to the wheel bearings, transmission seals, body panels, brakes and warning labels. Keeping your ATV can also extend the life of various components. Washing the ATV The best and safest way to prevent water spots. Rinse with water frequently and dry with a chamois to clean your a Polaris dealer for free replacement. Avoid the use of...
Owners Manual
Page 113
Remove the battery and store it in the maintenance section of the service or owner's manual to ensure coverage of piston rings, cylinder walls and crankshaft bearings. 5. Reinstall the spark plug. 3. If Polaris fuel system additive is level or tilted slightly rearward. 2. Engine Anti-Freeze Test engine coolant strength and change every two years or as required if fluid looks dark or contaminated). They do not allow...
Remove the battery and store it in the maintenance section of the service or owner's manual to ensure coverage of piston rings, cylinder walls and crankshaft bearings. 5. Reinstall the spark plug. 3. If Polaris fuel system additive is level or tilted slightly rearward. 2. Engine Anti-Freeze Test engine coolant strength and change every two years or as required if fluid looks dark or contaminated). They do not allow...
Owners Manual
Page 117
SPECIFICATIONS SPORTSMAN 6x6 Gross Vehicle Weight Fuel Capacity Hitch Tongue Capacity 1965 lbs. (891 kg)(machine, driver, cargo) 4.25 gallons (16.09 liters) 150 lbs. (68.1 kg) Hitch Towing Rating 1500 lbs. (681 kg) Unbraked Trailer Towing Capacity* 1900 lbs. (863 kg) Front Rack Capacity Cargo Box Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius 75 lbs. (34 kg) 800 lbs. (362.8 kg) 105 in. (266.7 cm) 46 in...
SPECIFICATIONS SPORTSMAN 6x6 Gross Vehicle Weight Fuel Capacity Hitch Tongue Capacity 1965 lbs. (891 kg)(machine, driver, cargo) 4.25 gallons (16.09 liters) 150 lbs. (68.1 kg) Hitch Towing Rating 1500 lbs. (681 kg) Unbraked Trailer Towing Capacity* 1900 lbs. (863 kg) Front Rack Capacity Cargo Box Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius 75 lbs. (34 kg) 800 lbs. (362.8 kg) 105 in. (266.7 cm) 46 in...
Owners Manual
Page 124
... the use of non-recommended lubricants may not apply to state. Should your vehicle requires warranty service, you may cause engine damage. Mixing oil brands or using non-recommended oil may also have other warranty terms will contact the appropriate person at Polaris' exclusive option, repair or replacement of any additional assistance they will remain in effect. THE REMEDIES SET...
... the use of non-recommended lubricants may not apply to state. Should your vehicle requires warranty service, you may cause engine damage. Mixing oil brands or using non-recommended oil may also have other warranty terms will contact the appropriate person at Polaris' exclusive option, repair or replacement of any additional assistance they will remain in effect. THE REMEDIES SET...
Owners Manual
Page 125
... to perform the warranty repair. You must be required to present documentation of the selling dealer's authorized location. You may not give authorization for export from the country of your vehicle was purchased: Warranty or Service Bulletin repairs must show the dealer photo identification from Polaris Industries. WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN...
... to perform the warranty repair. You must be required to present documentation of the selling dealer's authorized location. You may not give authorization for export from the country of your vehicle was purchased: Warranty or Service Bulletin repairs must show the dealer photo identification from Polaris Industries. WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN...
Owners Manual
Page 127
... time, not to conform with those regulations as the carburetor and the ignition system. The warranty repairs should be completed in a reasonable amount of the required maintenance listed in materials and workmanship which produces 25 and greater horsepower and the vehicle has a six (6) or four (4)-wheel drive and/or a round steering wheel." Limited Warranty California Only POLARIS warrants to the owner of 2005 and later LSI engines...
... time, not to conform with those regulations as the carburetor and the ignition system. The warranty repairs should be completed in a reasonable amount of the required maintenance listed in materials and workmanship which produces 25 and greater horsepower and the vehicle has a six (6) or four (4)-wheel drive and/or a round steering wheel." Limited Warranty California Only POLARIS warrants to the owner of 2005 and later LSI engines...
Owners Manual
Page 130
... Carburetor air intake ducts/ flange " Engine oil change E E E E E " Oil filter change at tank cap, lines, fuel valve, filter, pump, carburetor; replace if necessary Inspect; replace lines every two years Replace yearly Inspect; replace if necessary Perform a break-in oil change Inspect routing, condition Inspect; adjust Check for proper sealing/air leaks Perform a break-in oil change " Oil tank vent hose J Valve clearance J Fuel system J Fuel filter E E E 100 H 100 H 100 H 12 M 12 M 12 M 620 (1000) 620 (1000) 620 (1000) J Spark plug J Ignition Timing 127 replace as...
... Carburetor air intake ducts/ flange " Engine oil change E E E E E " Oil filter change at tank cap, lines, fuel valve, filter, pump, carburetor; replace if necessary Inspect; replace lines every two years Replace yearly Inspect; replace if necessary Perform a break-in oil change Inspect routing, condition Inspect; adjust Check for proper sealing/air leaks Perform a break-in oil change " Oil tank vent hose J Valve clearance J Fuel system J Fuel filter E E E 100 H 100 H 100 H 12 M 12 M 12 M 620 (1000) 620 (1000) 620 (1000) J Spark plug J Ignition Timing 127 replace as...
Owners Manual
Page 133
... Spark Plug Removal ...97 Spark Plugs ...97 SPECIFICATIONS ...114-115 Starting a Cold Engine ...52 Starting a Warm Engine ...53 Steering Inspection ...87 Stop Switch ...34 Storage Tips ...110 Suspension Springs ...87 Switches and Indicators ...34 N Noise Emission Control System ...68 O Odometer ...46 Oil Change ...80-81 Oil Filter Change ...80-81 Oil Level ...79 Oil Pump Priming ...92 Operating Safety ...55 OPERATION ...49-67 Operator Safety ...13-32 Override Switch ...34 T Tachometer ...46 Taillight/Brakelight Lamp Replacement ...108 Throttle Lever ...35 Tire Specifications...
... Spark Plug Removal ...97 Spark Plugs ...97 SPECIFICATIONS ...114-115 Starting a Cold Engine ...52 Starting a Warm Engine ...53 Steering Inspection ...87 Stop Switch ...34 Storage Tips ...110 Suspension Springs ...87 Switches and Indicators ...34 N Noise Emission Control System ...68 O Odometer ...46 Oil Change ...80-81 Oil Filter Change ...80-81 Oil Level ...79 Oil Pump Priming ...92 Operating Safety ...55 OPERATION ...49-67 Operator Safety ...13-32 Override Switch ...34 T Tachometer ...46 Taillight/Brakelight Lamp Replacement ...108 Throttle Lever ...35 Tire Specifications...