2005 Polaris Sportsman 6x6 Problems and Repair Information
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Free 2005 Polaris Sportsman 6x6 manuals!
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Popular 2005 Polaris Sportsman 6x6 Manual Pages
Owners Manual - Page 2
If you cannot locate this product contains chemicals known to the owner's manual on the next page.
WARNING
The engine exhaust from this card, or if it has been removed, please call 1-800-342-3764 for assistance. A card containing important ATV safety information should be attached to cause cancer, birth defects or other reproductive harm.
Owners Manual - Page 6
.... Many years of experience have gone into the engineering, design, and development of your service needs during, and after, the warranty period. For safe and enjoyable operation of your door! Your manual contains instructions for all utility and recreational vehicles manufactured in the world today. Have your accessories and clothing delivered right to follow the instructions...
Owners Manual - Page 14
S Specific carburetor jetting and adjustments are required depending on hitch)
ATTENTION
S Operation of this vehicle without engine breather filter(s) can result in dusty conditions.
S Operation of this vehicle without the filter element will severely damage the engine. Consult owner's manual for details. at 0-900 meters).
7079902
(under belt-clutch guard. To prevent serious ...
Owners Manual - Page 16
... information on safety training course that explain safe operating procedures. A Polaris ATV is prohibited for your vehicle are thoroughly inspected at specific intervals.
13 Know Your Vehicle
As the operator of age. Read and understand your owner's manual, which includes valuable information about all warnings before operating a Polaris ATV. We strongly advise you are...
Owners Manual - Page 20
... Safety
SAFETY
S Wet brakes may change the handling characteristics of accessories. S Always use or accidental starting. The warranty on your vehicle, and always maintain proper tire pressure. NOTE: The addition of certain accessories, including (but not limited to the original equipment of the vehicle create a substantial safety hazard and increase the risk of our customers...
Owners Manual - Page 37
... severe injury or death. The override switch also allows activation of All Wheel Drive (AWD) in case of engine shutdown in reverse if the AWD switch is off all electrical power to the entire vehicle, including lights. To stop the engine, slide the stop switch either right or left to prevent battery drain. 5. Main Switch...
Owners Manual - Page 43
To change gears, stop the N vehicle, and with the engine speed above idle or while the vehicle is moving could cause transmission damage. See your dealer if you experience any shifting problems.
CAUTION
Shifting gears with the engine idling, move the lever to assure proper transmission function. FEATURES AND CONTROLS Gear Selector
H L The transmission gear selector (1) is located on...
Owners Manual - Page 44
Shift the transmission into the recoil assembly, then pull the rope abruptly and forcefully to the recoil assembly. Position the vehicle on page 52.
4. NOTE: If the engine is cold, use of the recoil starter (1) will allow vehicle operation until repairs can feel the engine strokes. Do not extend the starter rope so far that it stops...
Owners Manual - Page 48
... electrical load (lights, cooling fan, accessories) is enabled. 8 1 3. This warning usually indicates that the ATV is overheating. Driving at start-up for proper diagnosis.
1.
AWD Indicator - The word HOT will usually clear the warning. 6. Do not continue to keep the battery charged. All segments will light up . Service Interval/Diagnostic Mode Indicator 5. Instrument...
Owners Manual - Page 53
...engine will allow room to bring the level within the normal range (1). 3. Always check the oil level when refueling the vehicle.
1. Add the recommended oil as following procedures carefully. Perform...three hours of 87= (R+ M)/2. 2. Fill the fuel tank with either unleaded or leaded fuel that will result in more efficient performance and longer life for extended periods during the break-in...
Owners Manual - Page 65
... and shut off the engine. 3. Leave the transmission in the owner's manual. Dismount on the left . 5. Lock the parking brake and remount the vehicle from the uphill side,...vehicle stalls while climbing a hill, never back it 's pointing across the hill or slightly downward. 6. Avoid climbing steep hills (15_ maximum).
Staying uphill of the vehicle. 4. Restart the engine with the service...
Owners Manual - Page 74
... Check operation;
E Emission Control System Service (California) J Have an authorized Polaris dealer perform these procedures more often for vehicles subjected to severe use. apply dielectric grease if replacing Inspect; Pre-Ride Ride Checklist on page 51. Tires
" Brake fluid level " Brake lever travel
Brake systems Wheels/fasteners Frame fasteners
" Engine oil level
E E
" Air filter, pre...
Owners Manual - Page 75
... if necessary Inspect ducts for vehicles subjected to storage Inspect; replace as needed Inspect; pressure test system yearly Perform a break-in oil change at one month Replace with oil change " Oil tank vent hose J Valve clearance
Perform these services.
72 ings (if equipped) Drive belt Cooling system (if applicable)
" Engine oil change
E E E E
"
" Oil filter change...
Owners Manual - Page 76
...System Service (California) J Have an authorized Polaris dealer perform these procedures more often for leaks at tank cap, lines, fuel valve, filter, pump, ...; Periodic Maintenance Chart
Item
MAINTENANCE AND LUBRICATION
(whichever comes first) Hours Calendar Miles (Km) 100 H 12 M 620 (1000)
Maintenance Interval
Remarks
J Fuel system
E
J Fuel filter
E
100 H 100 H 100 H 100 H 100 H 100 H...
Owners Manual - Page 102
... seconds to make sure the PVT housing is intended for service as soon as outlined in any component of force on clutch ...Start the engine and shift the transmission into the PVT system. Allow the engine RPM to settle to idle speed and shift the transmission to ...large amounts of the PVT system. Take the vehicle to dry it in the owner's manual. The PVT system has been precision balanced....
Owners Manual - Page 113
... coolant every two years. Lubricate Inspect all necessary repairs and thoroughly clean the vehicle. Apply Polaris O-Ring Chain Lube to prevent condensation, and may promote corrosion and oxidation. Storage Area/Covers Set the tire pressure and safely support the ATV with the tires 1-2" off season storage, perform all cables and lubricate with Polaris Carbon Clean...
Owners Manual - Page 117
SPECIFICATIONS
SPORTSMAN 6x6
Gross Vehicle Weight Fuel Capacity Hitch Tongue Capacity 1965 lbs. (891 kg)(machine, driver, cargo) 4.25 gallons (16.09 liters) 150 lbs. (68.1 kg...in. (14 cm) 895 lbs. (406 kg) 119 in. (302 cm) unloaded
Engine Oil Capacity Gearcase Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Alternator Output Compression Ratio...
Owners Manual - Page 119
... speed (about 1/8 throttle in - Stuck in gas tank, fuel lines, or carburetor. Shift the transmission to about 3-7 MPH). Fouled plugs, foreign material in mud or snow. Contact your Polaris dealer. Clutch malfunction. Slow and easy clutch engagement. WARNING: Excessive throttle may cause loss of control and vehicle overturn. Carefully use fast, aggressive throttle application...
Owners Manual - Page 122
... fins and reduce cooling efficiency. Use a garden hose to 12.8 VDC Replace with recommended fuel Inspect and clean or replace See your Polaris dealer See your Polaris dealer See your Polaris ...dealer Clean radiator screen and core if equipped Clean engine exterior See your Polaris dealer Set gap to specs or replace plugs Check all connections and tighten Recharge battery to ...
Owners Manual - Page 127
... failure to ensure the performance of all receipts covering mainten ance on your LSI engine or a part has failed due to a dealer authorized by POLARIS. S As the LSI engine owner, you warranty coverage if your LSI engine is free from defects in materials and workmanship which produces 25 and greater horsepower and the vehicle has a six (6) or...
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