Owners Manual
Page 6
... ...58 Maintenance ...70 Polaris Products ...Troubleshooting ...Warranty ...Maintenance Log ...111 112 117 125 Present this section of maintenance and services performed on the snowmobile. This section explains how to your dealer each time your dealer's role, in , operation of features and general operating procedures. Safety ...7 Features ...25 This section identifies the locations of important identification numbers that must be recorded in the owner's manual...
... ...58 Maintenance ...70 Polaris Products ...Troubleshooting ...Warranty ...Maintenance Log ...111 112 117 125 Present this section of maintenance and services performed on the snowmobile. This section explains how to your dealer each time your dealer's role, in , operation of features and general operating procedures. Safety ...7 Features ...25 This section identifies the locations of important identification numbers that must be recorded in the owner's manual...
Owners Manual
Page 13
... and water, a signaling mirror, a means of building a fire, and a two-way radio or cellular telephone. Rider positions may reduce control and could result in position to be seated with both feet on the running boards and both hands on your safety, always ride in a group of Spark Plugs STow Rope SExtra Oil SFuel Deicer SWinter Survival Kit STrail Map SOwner's Manual SFirst Aid Kit STool Kit...
... and water, a signaling mirror, a means of building a fire, and a two-way radio or cellular telephone. Rider positions may reduce control and could result in position to be seated with both feet on the running boards and both hands on your safety, always ride in a group of Spark Plugs STow Rope SExtra Oil SFuel Deicer SWinter Survival Kit STrail Map SOwner's Manual SFirst Aid Kit STool Kit...
Owners Manual
Page 18
... and ice. Driving on Slippery Surfaces WARNING Never attempt an abrupt change of control and serious injury or death. Keep the underhood area free of brakes and/or fire and may interfere with the steering of your weight to help slow the machine and keep the clutch engaged, allowing the engine's compression to the rear of the brakes for high speed stops will...
... and ice. Driving on Slippery Surfaces WARNING Never attempt an abrupt change of control and serious injury or death. Keep the underhood area free of brakes and/or fire and may interfere with the steering of your weight to help slow the machine and keep the clutch engaged, allowing the engine's compression to the rear of the brakes for high speed stops will...
Owners Manual
Page 20
... without a belt must be performed by your body weight. Maneuverability will change for a length of time, especially overnight, always make sure the skis and track are removed. Damage to the engine may disrupt this precision balancing and create an unstable condition. All clutch service must be performed by your snowmobile has been parked for lighter operators or machines designed to service the clutches. Each clutch is...
... without a belt must be performed by your body weight. Maneuverability will change for a length of time, especially overnight, always make sure the skis and track are removed. Damage to the engine may disrupt this precision balancing and create an unstable condition. All clutch service must be performed by your snowmobile has been parked for lighter operators or machines designed to service the clutches. Each clutch is...
Owners Manual
Page 22
... on the rider's body position for a machine before attempting ambitious maneuvers. The seat and suspension of spinal compression. Leave enough distance between snowmobiles to provide ample stopping room and to avoid accidents. S Remove the key from the course. Even seasoned drivers should spend some time getting the feel for proper balance in executing turns, traversing hills, etc...
... on the rider's body position for a machine before attempting ambitious maneuvers. The seat and suspension of spinal compression. Leave enough distance between snowmobiles to provide ample stopping room and to avoid accidents. S Remove the key from the course. Even seasoned drivers should spend some time getting the feel for proper balance in executing turns, traversing hills, etc...
Owners Manual
Page 27
... of braking ability. S Before starting engine, check throttle, brake, and steering for age requirements. S Always wear an approved helmet, eye protection, and adequate clothing while operating this vehicle. Be seated and in unfamiliar terrain. SAFETY Safety Decals and Locations Operation Warning Operation Warning Decal: S To avoid serious injury or death, read and understand all warnings and the Owner's Manual before or while operating this vehicle. S Parking brake may...
... of braking ability. S Before starting engine, check throttle, brake, and steering for age requirements. S Always wear an approved helmet, eye protection, and adequate clothing while operating this vehicle. Be seated and in unfamiliar terrain. SAFETY Safety Decals and Locations Operation Warning Operation Warning Decal: S To avoid serious injury or death, read and understand all warnings and the Owner's Manual before or while operating this vehicle. S Parking brake may...
Owners Manual
Page 61
... the starter rope to the fully extended position and don't allow it to the ON position when the engine starts. 4. Pull the engine stop switch up to the ON position. 2. Damage may require as many as needed until the engine starts. 1. Turn the key to the RUN position. 3. NOTE: It may result. If equipped with electric start your snowmobile without checking all safety warnings pertaining...
... the starter rope to the fully extended position and don't allow it to the ON position when the engine starts. 4. Pull the engine stop switch up to the ON position. 2. Damage may require as many as needed until the engine starts. 1. Turn the key to the RUN position. 3. NOTE: It may result. If equipped with electric start your snowmobile without checking all safety warnings pertaining...
Owners Manual
Page 68
.... OPERATION n Throttle Safety Switch A The throttle safety switch is removed from the throttle lever and the throttle cable or valves do not return to stop switch. Pull the switch up to the ON position to allow it to ground out the ignition and stop the engine quickly. n Engine Stop Switch Push down on the engine stop switch (A) to idle. 3. Sit on the seat. 2. WARNING Operating the snowmobile with a faulty throttle safety switch can result...
.... OPERATION n Throttle Safety Switch A The throttle safety switch is removed from the throttle lever and the throttle cable or valves do not return to stop switch. Pull the switch up to the ON position to allow it to ground out the ignition and stop the engine quickly. n Engine Stop Switch Push down on the engine stop switch (A) to idle. 3. Sit on the seat. 2. WARNING Operating the snowmobile with a faulty throttle safety switch can result...
Owners Manual
Page 70
See page 65 for stopping the snowmobile in the event of an emergency. SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All All All All 67 Emergency Stopping OPERATION The following chart lists methods for more information about the engine stop switch and throttle safety switch.
See page 65 for stopping the snowmobile in the event of an emergency. SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All All All All 67 Emergency Stopping OPERATION The following chart lists methods for more information about the engine stop switch and throttle safety switch.
Owners Manual
Page 72
... connecting the towed object and the tow hitch on the snowmobile should be towed, and if it at least four feet (1.2 meters) long to prevent any type of vehicle with an appropriate track stand. OPERATION Towing WARNING Objects towed with a rope have someone ride on the towed snowmobile to operate the brake and steering when necessary. Remove the key and cover the machine...
... connecting the towed object and the tow hitch on the snowmobile should be towed, and if it at least four feet (1.2 meters) long to prevent any type of vehicle with an appropriate track stand. OPERATION Towing WARNING Objects towed with a rope have someone ride on the towed snowmobile to operate the brake and steering when necessary. Remove the key and cover the machine...
Owners Manual
Page 77
MAINTENANCE Item Periodic Maintenance Interval Table See Page Frequency 150 mi. (240 km) 500 mi. (800 km) 1000 mi. (1600 km) 2000 mi. (3200 km) PreSeason BRAKES Hose Routing Hose Condition Fluid Leaks Brake Pads Brake Disc Parking Brakes Brake System Brake fluid Idle RPM Throttle Lever Oil Pump Lever (synchronize) Throttle Cable Vent Lines Throttle Position Sensor Fuel Lines Oil Filter Oil Lines Air Box Auxiliary Shut-Off Switch Throttle Safety Switch Ignition Switch Taillight Brakelight Headlight 88 55 53, 88 90 FUEL MANAGEMENT 53, 66...
MAINTENANCE Item Periodic Maintenance Interval Table See Page Frequency 150 mi. (240 km) 500 mi. (800 km) 1000 mi. (1600 km) 2000 mi. (3200 km) PreSeason BRAKES Hose Routing Hose Condition Fluid Leaks Brake Pads Brake Disc Parking Brakes Brake System Brake fluid Idle RPM Throttle Lever Oil Pump Lever (synchronize) Throttle Cable Vent Lines Throttle Position Sensor Fuel Lines Oil Filter Oil Lines Air Box Auxiliary Shut-Off Switch Throttle Safety Switch Ignition Switch Taillight Brakelight Headlight 88 55 53, 88 90 FUEL MANAGEMENT 53, 66...
Owners Manual
Page 78
... 1000 mi. (1600 km) 2000 mi. (3200 km) PreSeason CHASSIS Ski Toe Alignment Suspension Mounting Bolts Steering Fasteners Rear Suspension Fasteners Suspension Shock Oil M-10 Rear Track Shock Covers & Caps Cooling Fins and Shroud Drive Shaft Bearings Jackshaft Bearings Skags (Wear Bars) Ski Saddle/Spindle Bolts Drive Chain Tension Hood Straps Rear Wheel Idler Bolts Idler Bolt Jam Nut Rear Suspension Pivot Shafts Steering Post U-Joint Camber Alignment Handlebar Centering Tether Switch and Strap Track Alignment Track Tension Front Limiter Strap Slider...
... 1000 mi. (1600 km) 2000 mi. (3200 km) PreSeason CHASSIS Ski Toe Alignment Suspension Mounting Bolts Steering Fasteners Rear Suspension Fasteners Suspension Shock Oil M-10 Rear Track Shock Covers & Caps Cooling Fins and Shroud Drive Shaft Bearings Jackshaft Bearings Skags (Wear Bars) Ski Saddle/Spindle Bolts Drive Chain Tension Hood Straps Rear Wheel Idler Bolts Idler Bolt Jam Nut Rear Suspension Pivot Shafts Steering Post U-Joint Camber Alignment Handlebar Centering Tether Switch and Strap Track Alignment Track Tension Front Limiter Strap Slider...
Owners Manual
Page 95
..., placing it with bare fingers. A 4. If fingers do touch the bulb, clean it around the wire harness. 5. Verify headlight aim. 92 Installing Halogen Bulbs 1. 2. 3. 4. Insert the bulb into the wire harness. Lift the rubber boot to the housing. Reinstall the plenum covering on the spring (A) to the bulb (C), withdraw the bulb from the headlight assembly. 2. MAINTENANCE Lights NOTE: Do not touch a halogen bulb with an alcohol-moistened towel.
..., placing it with bare fingers. A 4. If fingers do touch the bulb, clean it around the wire harness. 5. Verify headlight aim. 92 Installing Halogen Bulbs 1. 2. 3. 4. Insert the bulb into the wire harness. Lift the rubber boot to the housing. Reinstall the plenum covering on the spring (A) to the bulb (C), withdraw the bulb from the headlight assembly. 2. MAINTENANCE Lights NOTE: Do not touch a halogen bulb with an alcohol-moistened towel.
Owners Manual
Page 120
... in this manual. Polaris Customer Service United States: 1-763-417-8650 Canada: 1-204-925-7100 Polaris Anti-Theft System The Polaris anti-theft system (PATS) monitoring program is designed to aid owners of stolen machines. Polaris snowmobile owner reports theft. In addition to assist you. Polaris warranty will aid in this manual. Length of time and conditions of trouble experienced 2. Owners must call Polaris Customer Service. Your...
... in this manual. Polaris Customer Service United States: 1-763-417-8650 Canada: 1-204-925-7100 Polaris Anti-Theft System The Polaris anti-theft system (PATS) monitoring program is designed to aid owners of stolen machines. Polaris snowmobile owner reports theft. In addition to assist you. Polaris warranty will aid in this manual. Length of time and conditions of trouble experienced 2. Owners must call Polaris Customer Service. Your...
Owners Manual
Page 122
... any Polaris Servicing Dealer to perform warranty service. Polaris recommends that you must take it to a Polaris dealer authorized to you may not be covered by warranty. 119 however, you if inconsistent with your original selling dealer; If any of the above limitation may not apply to repair Polaris snowmobiles. Please work with controlling state law. Mixing oil brands or using non-recommended oil may...
... any Polaris Servicing Dealer to perform warranty service. Polaris recommends that you must take it to a Polaris dealer authorized to you may not be covered by warranty. 119 however, you if inconsistent with your original selling dealer; If any of the above limitation may not apply to repair Polaris snowmobiles. Please work with controlling state law. Mixing oil brands or using non-recommended oil may...
Owners Manual
Page 123
... unfinished surfaces Brake components Carburetor/Throttle body components Seat components Engine components Clutches and components Drive belts Steering components Hydraulic components Batteries Circuit breakers/Fuses Light bulbs/Sealed beam lamps Electronic components Idler wheels Warranty applies to the product only and does not allow for commercial purposes. improper fuel; improper maintenance; modified components; unauthorized repairs; use Loss of vacation/personal time This warranty also excludes failures resulting from warranty consideration if...
... unfinished surfaces Brake components Carburetor/Throttle body components Seat components Engine components Clutches and components Drive belts Steering components Hydraulic components Batteries Circuit breakers/Fuses Light bulbs/Sealed beam lamps Electronic components Idler wheels Warranty applies to the product only and does not allow for commercial purposes. improper fuel; improper maintenance; modified components; unauthorized repairs; use Loss of vacation/personal time This warranty also excludes failures resulting from warranty consideration if...
Owners Manual
Page 124
... service as listed in the owner's manual or Polaris updates. S Snowmobiles used for commercial purposes or for second year engine failures due to defects in its sole discretion. Gaskets are covered, as are covered. S Cooling system coverage is covered. S Non wear related throttle body parts are intake and exhaust manifolds excluding paint coverage. The fuel pump is limited to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. Consumer Exclusions S Each repair...
... service as listed in the owner's manual or Polaris updates. S Snowmobiles used for commercial purposes or for second year engine failures due to defects in its sole discretion. Gaskets are covered, as are covered. S Cooling system coverage is covered. S Non wear related throttle body parts are intake and exhaust manifolds excluding paint coverage. The fuel pump is limited to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. Consumer Exclusions S Each repair...
Owners Manual
Page 125
... does not apply to perform the warranty repair. If you have not followed the procedure set out above, your vehicle was purchased, Warranty or Service Bulletin repairs may not give authorization for warranty or service bulletin coverage of any kind. (Vehicles registered to continue your vehicle was originally purchased, all warranty coverage will no longer be authorized to Safety Recalls. Vehicles importation rules vary considerably...
... does not apply to perform the warranty repair. If you have not followed the procedure set out above, your vehicle was purchased, Warranty or Service Bulletin repairs may not give authorization for warranty or service bulletin coverage of any kind. (Vehicles registered to continue your vehicle was originally purchased, all warranty coverage will no longer be authorized to Safety Recalls. Vehicles importation rules vary considerably...
Owners Manual
Page 131
... Brake System 91 Brake Components ...89 Brake Fluid ...90 Brake Lever Travel ...54 Brake, Park ...55 Brakes ...88-91 Bulb Replacement ...92 E Electrical Connections ...110 Electronic Reverse ...68 Emergency Stopping ...67 Emission Control Information ...70-71 Engine Break-In ...59 Engine Protection ...109 Engine Safety ...9 Engine Stop Switch ...57, 65 Engine Troubleshooting ...112-114 Excessive Speed ...12 Exhaust System ...84 C Chaincase Oil ...78-79 Cleaning and Preservation ...108 Clutch Alignment ...94 Clutch and Drive System ...109 Clutch Cover...
... Brake System 91 Brake Components ...89 Brake Fluid ...90 Brake Lever Travel ...54 Brake, Park ...55 Brakes ...88-91 Bulb Replacement ...92 E Electrical Connections ...110 Electronic Reverse ...68 Emergency Stopping ...67 Emission Control Information ...70-71 Engine Break-In ...59 Engine Protection ...109 Engine Safety ...9 Engine Stop Switch ...57, 65 Engine Troubleshooting ...112-114 Excessive Speed ...12 Exhaust System ...84 C Chaincase Oil ...78-79 Cleaning and Preservation ...108 Clutch Alignment ...94 Clutch and Drive System ...109 Clutch Cover...
Owners Manual
Page 132
... Second Year Engine Service Contract 121 Service And Warranty Information . 117 Shock Absorber Components ...40 Shock Damping ...41 Shock Spring Preload, Front ...42 Signal words ...7 Skag Replacement ...105 Ski Alignment ...104 Ski Pressure ...46-47 Ski Skags ...105 Slide Rail and Track Cooling ...59 Slider Wear ...106 Spark Plugs ...80-81 Springs, Front ...42 Start the Engine and Check ...57 Starting the Engine ...58 Steering Adjustment ...103 Steering Inspection ...103 Steering System...
... Second Year Engine Service Contract 121 Service And Warranty Information . 117 Shock Absorber Components ...40 Shock Damping ...41 Shock Spring Preload, Front ...42 Signal words ...7 Skag Replacement ...105 Ski Alignment ...104 Ski Pressure ...46-47 Ski Skags ...105 Slide Rail and Track Cooling ...59 Slider Wear ...106 Spark Plugs ...80-81 Springs, Front ...42 Start the Engine and Check ...57 Starting the Engine ...58 Steering Adjustment ...103 Steering Inspection ...103 Steering System...