Owners Manual
Page 13
..., blades, tires, sprayers, or large racks, may change the handling characteristics of the vehicle. NOTE: The addition of the vehicle, or make any modifications have been made to the vehicle, that increase its speed or power. Do not make any modifications, especially those for these purposes. Use only Polaris-approved accessories, and familiarize yourself with any other modifications to your RANGER is...
..., blades, tires, sprayers, or large racks, may change the handling characteristics of the vehicle. NOTE: The addition of the vehicle, or make any modifications have been made to the vehicle, that increase its speed or power. Do not make any modifications, especially those for these purposes. Use only Polaris-approved accessories, and familiarize yourself with any other modifications to your RANGER is...
Owners Manual
Page 29
To avoid injury and property damage, always heed the warnings and towing capacities outlined on the back that may be used to power an auxiliary light or other optional accessories or lights. High Gear Low Gear Neutral Gear Reverse Gear High Temperature Park Brake 6 4 2 Trailer Hitch Bracket 5 3 1 This vehicle is not supplied with a receiver hitch bracket for a trailer hitch. Auxiliary Outlet The 12-volt receptacle (7) has spade connections on page 48...
To avoid injury and property damage, always heed the warnings and towing capacities outlined on the back that may be used to power an auxiliary light or other optional accessories or lights. High Gear Low Gear Neutral Gear Reverse Gear High Temperature Park Brake 6 4 2 Trailer Hitch Bracket 5 3 1 This vehicle is not supplied with a receiver hitch bracket for a trailer hitch. Auxiliary Outlet The 12-volt receptacle (7) has spade connections on page 48...
Owners Manual
Page 34
.... OFF Engine off except Acc. 12V. 2 3 ON/RUN Electrical circuits are on. Upon release, the key will return to operate the headlights. All electrical circuits are off . Move the rocker switch to the center position to lock the differential and return to engage AWD. Always remove the ignition key when the vehicle is in serious injury or death. Light Switch (2) A The ignition switch key must be used. The switch has three...
.... OFF Engine off except Acc. 12V. 2 3 ON/RUN Electrical circuits are on. Upon release, the key will return to operate the headlights. All electrical circuits are off . Move the rocker switch to the center position to lock the differential and return to engage AWD. Always remove the ignition key when the vehicle is in serious injury or death. Light Switch (2) A The ignition switch key must be used. The switch has three...
Owners Manual
Page 36
... on fluid levels, controls and areas outlined on the dipstick. Heed the gasoline warnings on your 4-cycle engine. 1. Perform the following procedures carefully. Drive slowly at full throttle or high speeds for extended periods during the first three hours of operation, or the time it takes to maintain the oil level in more efficient performance and longer life for the engine. Pull only light...
... on fluid levels, controls and areas outlined on the dipstick. Heed the gasoline warnings on your 4-cycle engine. 1. Perform the following procedures carefully. Drive slowly at full throttle or high speeds for extended periods during the first three hours of operation, or the time it takes to maintain the oil level in more efficient performance and longer life for the engine. Pull only light...
Owners Manual
Page 48
... NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. Always attach the tow load to maintain stable driving conditions. Always operate the vehicle with the load as far forward and as low as possible. When handling off-centered loads that extend over rough or hilly terrain, reduce speed and cargo to the hitch point designated for your vehicle. Vehicle should never exceed 5 mph (8 kph...
... NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. Always attach the tow load to maintain stable driving conditions. Always operate the vehicle with the load as far forward and as low as possible. When handling off-centered loads that extend over rough or hilly terrain, reduce speed and cargo to the hitch point designated for your vehicle. Vehicle should never exceed 5 mph (8 kph...
Owners Manual
Page 51
... tow a trailer on page 100. Maximum Towing Capacities (Level Ground) Total Towed Total Towed Load Weight Load Weight (level ground) (15° grade) RANGER Total Hitch Vertical Weight 150 lbs. (68.1 kg) 150 lbs. (68.1 kg) Maximum Towing Speed 10 mph (16 kph) 10 mph (16 kph) 4x4 XP 1500 lbs. (681 kg) 1750 lbs. (794 kg) 850 lbs. (386 kg) 1000 lbs. (454 kg) RANGER 6X6 EFI Belt...
... tow a trailer on page 100. Maximum Towing Capacities (Level Ground) Total Towed Total Towed Load Weight Load Weight (level ground) (15° grade) RANGER Total Hitch Vertical Weight 150 lbs. (68.1 kg) 150 lbs. (68.1 kg) Maximum Towing Speed 10 mph (16 kph) 10 mph (16 kph) 4x4 XP 1500 lbs. (681 kg) 1750 lbs. (794 kg) 850 lbs. (386 kg) 1000 lbs. (454 kg) RANGER 6X6 EFI Belt...
Owners Manual
Page 54
When the RANGER 6X6 AWD switch is off, the vehicle is in AWD. The AWD switch may cause severe drive shaft and clutch damage. Always switch to AWD while the rear wheels have traction or are spinning may be possible for the front gearcase to your dealer for 4X4 two-wheel drive/differential lock operation. Shift into low gear and drive forward. When the rear wheels regain traction, the front wheels will automatically disengage. If the...
When the RANGER 6X6 AWD switch is off, the vehicle is in AWD. The AWD switch may cause severe drive shaft and clutch damage. Always switch to AWD while the rear wheels have traction or are spinning may be possible for the front gearcase to your dealer for 4X4 two-wheel drive/differential lock operation. Shift into low gear and drive forward. When the rear wheels regain traction, the front wheels will automatically disengage. If the...
Owners Manual
Page 55
... controlled by the intake system. Federal law requires that the operator perform. EPA noise control requirements (40 CFR 205) and local noise level requirements. Operation of the engine near the clutch cover. Engine idle speed is regulated by an authorized Polaris dealer. is the only adjustment Polaris recommends that this spark arrestor be performed by 43 CFR 8343. EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust...
... controlled by the intake system. Federal law requires that the operator perform. EPA noise control requirements (40 CFR 205) and local noise level requirements. Operation of the engine near the clutch cover. Engine idle speed is regulated by an authorized Polaris dealer. is the only adjustment Polaris recommends that this spark arrestor be performed by 43 CFR 8343. EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust...
Owners Manual
Page 58
... Inspect level; change yearly Inspect level; Tires " Brake fluid level " Brake pedal travel Brake systems Wheels/fasteners Frame fasteners " Engine oil level " Air filter, pre-filter E " Air box sediment E tube Coolant (if applicable) Headlamp/tail lamp " Air filter, E main element " Brake pad wear J Battery " Front gearcase oil (if equipped) " Middle gearcase oil (if equipped) (if equipped) " Rear gearcase oil " Transmission oil " Perform these services. 55 E Emission Control System Service - 4 Cycle (California) J Have an authorized Polaris dealer perform these procedures...
... Inspect level; change yearly Inspect level; Tires " Brake fluid level " Brake pedal travel Brake systems Wheels/fasteners Frame fasteners " Engine oil level " Air filter, pre-filter E " Air box sediment E tube Coolant (if applicable) Headlamp/tail lamp " Air filter, E main element " Brake pad wear J Battery " Front gearcase oil (if equipped) " Middle gearcase oil (if equipped) (if equipped) " Rear gearcase oil " Transmission oil " Perform these services. 55 E Emission Control System Service - 4 Cycle (California) J Have an authorized Polaris dealer perform these procedures...
Owners Manual
Page 60
J Front wheel J Brake fluid Spark arrestor Idle speed J Toe adjustment " Auxiliary brake (if J equipped) Headlight aim " Perform these services. 57 E Emission Control System Service - 4 Cycle (California) J Have an authorized Polaris dealer perform these procedures more often for leaks at tank cap, lines, fuel valve, filter, pump, throttle body; Inspect; adjust as needed Adjust as needed Inspect periodically; replace lines every two years Replace yearly Inspect; apply dielectric grease to connectors subjected to severe use. clean external...
J Front wheel J Brake fluid Spark arrestor Idle speed J Toe adjustment " Auxiliary brake (if J equipped) Headlight aim " Perform these services. 57 E Emission Control System Service - 4 Cycle (California) J Have an authorized Polaris dealer perform these procedures more often for leaks at tank cap, lines, fuel valve, filter, pump, throttle body; Inspect; adjust as needed Adjust as needed Inspect periodically; replace lines every two years Replace yearly Inspect; apply dielectric grease to connectors subjected to severe use. clean external...
Owners Manual
Page 65
Position the vehicle on the drain plug. Clean the area around the drain plug. 4. Reinstall the sealing washer on a level surface. 2. Using an oil filter wrench, turn the filter counterclockwise to 20 ft. Reinstall the drain plug. Torque to remove. 9. Always change the oil and filter at the intervals outlined in good condition. 11. Run the engine for two to three minutes until the filter gasket contacts...
Position the vehicle on the drain plug. Clean the area around the drain plug. 4. Reinstall the sealing washer on a level surface. 2. Using an oil filter wrench, turn the filter counterclockwise to 20 ft. Reinstall the drain plug. Torque to remove. 9. Always change the oil and filter at the intervals outlined in good condition. 11. Run the engine for two to three minutes until the filter gasket contacts...
Owners Manual
Page 73
... throttle body adjustments. 70 Spark Plug Gap/Torque Model RANGER 4X4 XP RANGER 6X6 EFI Electrode Gap .035″ (.9 mm) .035″ (.9 mm) New Plug Torque 18 ft. lbs. (24 Nm) 18 ft. The spark plug firing end condition should not be few combustion deposits. lbs. (24 Nm) Spark plug condition is driven at higher speeds. A white insulator tip indicates overheating, caused by use Polaris-recommended spark plugs. There will be white. MAINTENANCE...
... throttle body adjustments. 70 Spark Plug Gap/Torque Model RANGER 4X4 XP RANGER 6X6 EFI Electrode Gap .035″ (.9 mm) .035″ (.9 mm) New Plug Torque 18 ft. lbs. (24 Nm) 18 ft. The spark plug firing end condition should not be few combustion deposits. lbs. (24 Nm) Spark plug condition is driven at higher speeds. A white insulator tip indicates overheating, caused by use Polaris-recommended spark plugs. There will be white. MAINTENANCE...
Owners Manual
Page 81
... of the filter before installing. 5. MAINTENANCE AND LUBRICATION Filter Systems Air Filter Always change the air filter at high throttle openings for oil or water deposits. Do not attempt to the cover and seal all the way around. 3. If present, drain them into a suitable container. Fuel Filter Your Polaris vehicle is operated in wet conditions or at the intervals outlined in -line fuel filter. Remove the air box cover and inspect...
... of the filter before installing. 5. MAINTENANCE AND LUBRICATION Filter Systems Air Filter Always change the air filter at high throttle openings for oil or water deposits. Do not attempt to the cover and seal all the way around. 3. If present, drain them into a suitable container. Fuel Filter Your Polaris vehicle is operated in wet conditions or at the intervals outlined in -line fuel filter. Remove the air box cover and inspect...
Owners Manual
Page 87
Lightly turn the steering wheel left and right. 3. Remove the top shock mounting bolts (A). 2. MAINTENANCE AND LUBRICATION Steering Wheel Inspection Check the steering wheel for specified freeplay and smooth operation at the factory, but they may be 0.8 - 1.0 in the Periodic Maintenance Chart beginning on level ground. 2. Torque to increase or decrease spring tension. 84 Reinstall the shock mounting bolts. B A C Rear Spring Adjustment The rear shock absorber springs are mounted to the inside mounting holes (A) at the intervals...
Lightly turn the steering wheel left and right. 3. Remove the top shock mounting bolts (A). 2. MAINTENANCE AND LUBRICATION Steering Wheel Inspection Check the steering wheel for specified freeplay and smooth operation at the factory, but they may be 0.8 - 1.0 in the Periodic Maintenance Chart beginning on level ground. 2. Torque to increase or decrease spring tension. 84 Reinstall the shock mounting bolts. B A C Rear Spring Adjustment The rear shock absorber springs are mounted to the inside mounting holes (A) at the intervals...
Owners Manual
Page 103
SPECIFICATIONS RANGER 4X4 XP Gross Vehicle Weight Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box (L x W x H) Ground Clearance Min. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2750 lbs. (1247 kg) 1185 lbs. (537 kg) 8 gal. (30.3 l) 2 qts. (2.1 l) 3.25 qts. (3 l) 1500 lbs. (681 kg) 150 lbs...
SPECIFICATIONS RANGER 4X4 XP Gross Vehicle Weight Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box (L x W x H) Ground Clearance Min. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2750 lbs. (1247 kg) 1185 lbs. (537 kg) 8 gal. (30.3 l) 2 qts. (2.1 l) 3.25 qts. (3 l) 1500 lbs. (681 kg) 150 lbs...
Owners Manual
Page 105
SPECIFICATIONS RANGER 6X6 EFI Gross Vehicle Weight Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Max. Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Ground Clearance Min. Turning Radius Cargo Box (L x W x H) Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Engine Oil 2900 lbs. (1317 kg) 1410 lbs. (640 kg) 8 gal. (30.3 l) 2 qts. (2.1 l) 3.25 qts. (3 l) 1750 lbs. (794 kg) 1250 lbs. (567 kg...
SPECIFICATIONS RANGER 6X6 EFI Gross Vehicle Weight Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Max. Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Ground Clearance Min. Turning Radius Cargo Box (L x W x H) Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Engine Oil 2900 lbs. (1317 kg) 1410 lbs. (640 kg) 8 gal. (30.3 l) 2 qts. (2.1 l) 3.25 qts. (3 l) 1750 lbs. (794 kg) 1250 lbs. (567 kg...
Owners Manual
Page 106
High Drive Ratio - Final Tire Size - Front Tire Pressure - Front: Drive Ratio - SPECIFICATIONS RANGER 6X6 EFI Front Suspension Center Suspension Rear Suspension Driving System Type Shift Type Gear Reduction - Front Tire Size - Reverse Gear Reduction - Center/Rear Tire Pressure - Low Gear Reduction - Center/Rear Brakes, Front/Rear Brake, Parking Hood Headlight Taillights Brake Light Indicator Light NOTE: MacPherson strut w/6.25 in. (15.9 cm) of travel Independent w/5.25 in. (13.3 cm) of travel Swing arm w/dual shocks w/6.25 in. (15.9 cm) of travel PVT Single Lever (console) 8....
High Drive Ratio - Final Tire Size - Front Tire Pressure - Front: Drive Ratio - SPECIFICATIONS RANGER 6X6 EFI Front Suspension Center Suspension Rear Suspension Driving System Type Shift Type Gear Reduction - Front Tire Size - Reverse Gear Reduction - Center/Rear Tire Pressure - Low Gear Reduction - Center/Rear Brakes, Front/Rear Brake, Parking Hood Headlight Taillights Brake Light Indicator Light NOTE: MacPherson strut w/6.25 in. (15.9 cm) of travel Independent w/5.25 in. (13.3 cm) of travel Swing arm w/dual shocks w/6.25 in. (15.9 cm) of travel PVT Single Lever (console) 8....
Owners Manual
Page 112
... as your vehicle in order to Safety Recalls. Upon residence verification, the servicing dealer will be required to obtain documentation from Polaris Industries in which the vehicle was originally purchased, all warranty coverage will be authorized to Get Service In the ...Warranty or Service Bulletin repairs may also be denied. How to perform the warranty repair. Outside the Country where your warranty coverage. If you move . Notice If your vehicle is registered outside the country where your vehicle will no longer be done by the basic warranty.) For questions call Polaris...
... as your vehicle in order to Safety Recalls. Upon residence verification, the servicing dealer will be required to obtain documentation from Polaris Industries in which the vehicle was originally purchased, all warranty coverage will be authorized to Get Service In the ...Warranty or Service Bulletin repairs may also be denied. How to perform the warranty repair. Outside the Country where your warranty coverage. If you move . Notice If your vehicle is registered outside the country where your vehicle will no longer be done by the basic warranty.) For questions call Polaris...
Owners Manual
Page 115
... repair, replacement, and/or adjustment of all receipts covering maintenance on the date, which leads to exceed 30 days. S As the LSI engine owner, you should contact the Polaris Warranty Department at the time of manufacture so as to conform with those regulations as a problem exists. POLARIS recommends that a warranted emission-related part is scheduled only for the warranty period. If you retain all scheduled maintenance...
... repair, replacement, and/or adjustment of all receipts covering maintenance on the date, which leads to exceed 30 days. S As the LSI engine owner, you should contact the Polaris Warranty Department at the time of manufacture so as to conform with those regulations as a problem exists. POLARIS recommends that a warranted emission-related part is scheduled only for the warranty period. If you retain all scheduled maintenance...
Owners Manual
Page 122
... Kit ...90 Torque Specifications ...86 Towing Capacities ...48 Towing Loads ...48 Trailer Hitch Bracket ...26 Transmission ...64-65 Transporting the RANGER ...98 Troubleshooting ...104-106 R Radiator and Cooling Fan ...73 Radiator Coolant Level ...74 Rear Gearcase ...68-69 Rear Spring Adjustment ...84 Removal from Storage ...98 V Vehicle Break-In Period ...33 Vehicle Identification Numbers ...4 Vehicle Immersion ...91 S Seat Belts ...28, 85 Seat Removal ...27 Sidehilling ...40 Spark Arrestor ...79 Spark Plug Removal ...71 W Warranty ...107-115 Wheel Installation ...87 Wheel...
... Kit ...90 Torque Specifications ...86 Towing Capacities ...48 Towing Loads ...48 Trailer Hitch Bracket ...26 Transmission ...64-65 Transporting the RANGER ...98 Troubleshooting ...104-106 R Radiator and Cooling Fan ...73 Radiator Coolant Level ...74 Rear Gearcase ...68-69 Rear Spring Adjustment ...84 Removal from Storage ...98 V Vehicle Break-In Period ...33 Vehicle Identification Numbers ...4 Vehicle Immersion ...91 S Seat Belts ...28, 85 Seat Removal ...27 Sidehilling ...40 Spark Arrestor ...79 Spark Plug Removal ...71 W Warranty ...107-115 Wheel Installation ...87 Wheel...