2006 Polaris Ranger 6x6 EFI Problems and Repair Information

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Owners Manual - Page 4

... in the Polaris Service Manual and should be sure to your service needs during, and after, the warranty period. Your Polaris dealer knows your vehicle, be performed only by a Factory Certified Master Service Dealer (MSD) Technician. We also take great pride in your Polaris vehicle, making it the finest machine we've ever produced. Have your accessories and clothing...
Owners Manual - Page 8

...vehicle in your vehicle, including safe operating procedures. Operator Safety SAFETY WARNING Failure to follow the recommended maintenance program outlined in your owner's manual. Read and understand your owner's manual...environment. Know Your Vehicle As the operator of 5 may ride as motorcycles and cars. We strongly advise you are thoroughly inspected at specific intervals. 5 Read...
Owners Manual - Page 12

... in use to prevent unauthorized use of accessories. S Always turn off the engine before releasing the park brake. S Always wear the seat belts when operating this manual for this vehicle through improper installation or use or accidental starting. S Always keep arms and legs inside the cab frame while the vehicle is well ventilated and free of...
Owners Manual - Page 21

...To prevent serious injury, do not operate vehicle with guard removed. Replacement safety decals are provided by Polaris at no charge. S Do not modify engine or clutch. The part number is printed ... RANGER. Doing so can cause part failure, possible imbalance, and excessive engine RPM, which can result in this manual differ from the decals on your RANGER, always read and follow the...
Owners Manual - Page 33

... turn the engine off whenever the vehicle is the primary driving range for use on hard-packed surfaces with light loads. Do not attempt to shift gears with the engine idling, move the lever to assure proper transmission function. Maintaining shift linkage adjustment is moving . See your dealer if you experience any shifting problems. 30...
Owners Manual - Page 38

... can cause loss of five seconds. CAUTION Operating the vehicle immediately after starting the engine. Sit in severe injury or death. Release the key when the engine starts. 6. Engage the starter for several minutes before operating the vehicle. 35 Shift the transmission to warm up until the engine starts. 7. NOTE: 5. Turn the ignition key past the...
Owners Manual - Page 40

... driver's seat and fasten the seat belt. 2. Check your surroundings and determine your right foot to warm up, apply the service brakes, and shift the transmission into gear. 3. After starting the engine and allowing it to begin driving. 6. Keeping both hands on the steering wheel, slowly release the brakes and depress the throttle...
Owners Manual - Page 44

... engine! If it 's critical that you perform the services outlined in major damage if the vehicle isn't serviced correctly and promptly. Driving Safely Driving Through Water OPERATION WARNING The large tires ... engine, perform the service outlined on page 91, and take the vehicle to your RANGER. After leaving water, always dry the brakes by applying light pressure to engine oil, transmission ...
Owners Manual - Page 47

... incline if possible. If it's unavoidable, follow these precautions: 1. Turn the engine off. 4. Place the transmission in serious injury or death. Always engage the park brake after stopping the engine. WARNING A rolling vehicle can cause property damage and serious injury. Operating the vehicle while the park brake is engaged could cause loss of the wheels...
Owners Manual - Page 58

... Wheels/fasteners Frame fasteners " Engine oil level " Air filter, pre-filter E " Air box sediment E tube Coolant (if applicable) Headlamp/tail lamp " Air filter, E main element " Brake pad wear J Battery " Front gearcase oil (if equipped) " Middle gearcase oil (if equipped) (if equipped) " Rear gearcase oil " Transmission oil " Perform these services. 55 test Inspect level; apply...
Owners Manual - Page 59

... suspension " Rear suspension J Throttle Cable/ E ETC Switch E Throttle body air intake ducts/ flange Drive belt Cooling system (if applicable) " Engine oil change " Oil filter change " Perform these services. 56 adjust; pressure test system yearly Perform a break-in oil change at one month Replace with oil change (break-in oil change Inspect; E Emission Control System...
Owners Manual - Page 60

... for vehicles subjected to water, mud, etc. replace lines every two years Replace yearly Inspect; apply dielectric grease to connectors subjected to severe use. J Front wheel J Brake fluid Spark arrestor Idle speed J Toe adjustment " Auxiliary brake (if J equipped) Headlight aim " Perform these services. 57 Maintenance Interval Remarks J Fuel system E J Fuel filter...
Owners Manual - Page 61

...page 53. Locate fittings and grease Locate fittings and grease (3 pumps maximum) Locate fitting (back side of storage, or after pressure...page 82. See page 64. See page 66. See page 68. Engine Oil Brake Fluid Main Gearcase Oil (Transmission) Front Gearcase Oil Middle Gearcase Oil (6X6 only) Rear Gearcase Oil ... every 500 miles, before long periods of struts), grease with grease gun.
Owners Manual - Page 83

... fully. Check the throttle pedal freeplay at low engine speed. Never start or operate this vehicle if it will cause a delay in throttle response, especially at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Always check the pedal for service if throttle problems arise. Adjust the freeplay if necessary. 1 2 Throttle...
Owners Manual - Page 99

... 15-20 minutes of the service or owner's manual to completely grease and lubricate the entire vehicle with mild soap and warm water to disperse through the fuel in the tank. High pressure washers may force water past seals. MAINTENANCE AND LUBRICATION Cleaning and Storage Storage Tips CAUTION Starting the engine during the storage period.
Owners Manual - Page 104

... Activated, 4 wheel hydraulic disc Foot activated, mechanical 2 dual beam, 35W, quartz/halogen 2 single beam, 5W 2 single beam, 5W 1.0 W See your Polaris dealer for clutching specifications. 101 Front: Drive Ratio - High Drive Ratio - Front Tire Size - Low Gear Reduction - SPECIFICATIONS RANGER 4X4 XP Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - Front...
Owners Manual - Page 109

... gap or heat range Loose ignition connections Low battery voltage Incorrect fuel Clogged air filter Other mechanical failure Overheated engine Solution Refuel Inspect and replace Replace with new fuel Inspect, clean and/or replace spark plugs See your Polaris dealer Set gap to specs or replace plugs Check all connections and tighten Recharge battery...
Owners Manual - Page 112

...department of any questions. Exported Vehicles WARRANTY EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE... vehicle was purchased will be sure to register your warranty coverage. You must be authorized to perform the warranty repair. You may not give authorization for warranty or service ...
Owners Manual - Page 115

... California Emission Control Warranty Statement Owner's Warranty Responsibilities: S As the LSI engine owner, you are responsible for presenting your LSI engine to a dealer authorized by POLARIS as soon as a problem exists. S You are responsible for the performance of time, not to exceed 30 days. The warranty repairs should be completed in a reasonable amount of the required maintenance...
Owners Manual - Page 118

... Get Warranty Service All repairs qualifying under this Limited Warranty must notify the Polaris Warranty Department at 1-763-417-8650 and you the LSI engine or a dealer authorized by POLARIS, should be performed. 115 E Emission Control System Service (California) J Have an authorized Polaris dealer perform these procedures more often for leaks at tank cap, lines, fuel valve, filter, pump...

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