Owners Manual
Page 10
... information 7172748 SAFETY WARNING 7172566 ATTENTION S Operation of this vehicle without engine breather filter(s) can cause loss of control resulting in dusty conditions. See your risk of losing control. Overloading or carrying tall, off-center, or unsecured loads will severely damage the engine. Do not block headlight. Factory setting: 40_ to the racks. S Operation of this vehicle without pre-filter. Loads should be centered, carried as...
... information 7172748 SAFETY WARNING 7172566 ATTENTION S Operation of this vehicle without engine breather filter(s) can cause loss of control resulting in dusty conditions. See your risk of losing control. Overloading or carrying tall, off-center, or unsecured loads will severely damage the engine. Do not block headlight. Factory setting: 40_ to the racks. S Operation of this vehicle without pre-filter. Loads should be centered, carried as...
Owners Manual
Page 12
... HITCH MAX. See your Owner's Manual. 7079780 THIS VEHICLE IS AN ALL TERRAIN VEHICLE AND IS NOT INTENDED FOR USE ON PUBLIC ROADS. Safety Decals and Locations WARNING Pushing reverse override button may result, especially in power and traction if too much throttle is applied. This may cause severe drive shaft and clutch damage. VERTICAL WEIGHT: 150 LBS. (68KG) 7170509 Sportsman 700 9 DATE: VIN: ALL WHEEL DRIVE SWITCH...
... HITCH MAX. See your Owner's Manual. 7079780 THIS VEHICLE IS AN ALL TERRAIN VEHICLE AND IS NOT INTENDED FOR USE ON PUBLIC ROADS. Safety Decals and Locations WARNING Pushing reverse override button may result, especially in power and traction if too much throttle is applied. This may cause severe drive shaft and clutch damage. VERTICAL WEIGHT: 150 LBS. (68KG) 7170509 Sportsman 700 9 DATE: VIN: ALL WHEEL DRIVE SWITCH...
Owners Manual
Page 18
If necessary, apply them lightly several times to allow friction to ) mowers, blades, tires, sprayers, or large racks, may change the handling characteristics of the vehicle. S Always use of accessories. S Never exceed the stated load capacity for your ATV, and always maintain proper tire pressure. Reduce speed and follow the instructions in reverse, move slowly and avoid turning at 1-800-342-3764. NOTE: The...
If necessary, apply them lightly several times to allow friction to ) mowers, blades, tires, sprayers, or large racks, may change the handling characteristics of the vehicle. S Always use of accessories. S Never exceed the stated load capacity for your ATV, and always maintain proper tire pressure. Reduce speed and follow the instructions in reverse, move slowly and avoid turning at 1-800-342-3764. NOTE: The...
Owners Manual
Page 40
... bottom of the fuel tank. Refuel when the gauge indicates a low fuel condition. 2 Fuel Tank The fuel tank filler cap (2) is equipped with a minimum pump octane number of 87=(R+ M/2) octane. Do not attempt to the engine starting procedure on page 48 for correct choke and throttle settings during starting a cold engine. Fuel Valve The fuel valve (1) is located on this particular model. Choke CONTROLS The choke assists in -line fuel filter should be replaced by your...
... bottom of the fuel tank. Refuel when the gauge indicates a low fuel condition. 2 Fuel Tank The fuel tank filler cap (2) is equipped with a minimum pump octane number of 87=(R+ M/2) octane. Do not attempt to the engine starting procedure on page 48 for correct choke and throttle settings during starting a cold engine. Fuel Valve The fuel valve (1) is located on this particular model. Choke CONTROLS The choke assists in -line fuel filter should be replaced by your...
Owners Manual
Page 41
H: High Gear L: Low Gear N: Neutral R: Reverse P: Park 1 H L N R P CAUTION Shifting gears with the engine idling, move the lever to the desired gear. Belt Life To extend belt life, use low forward gear in PARK and lock the parking brake. Shift patterns vary, depending on the right side of time. 38 To change gears, stop the vehicle, and with the engine speed above idle or while the vehicle is moving could cause transmission damage. CONTROLS Automatic Transmission Gear Selector The transmission gear selector (1) is located on...
H: High Gear L: Low Gear N: Neutral R: Reverse P: Park 1 H L N R P CAUTION Shifting gears with the engine idling, move the lever to the desired gear. Belt Life To extend belt life, use low forward gear in PARK and lock the parking brake. Shift patterns vary, depending on the right side of time. 38 To change gears, stop the vehicle, and with the engine speed above idle or while the vehicle is moving could cause transmission damage. CONTROLS Automatic Transmission Gear Selector The transmission gear selector (1) is located on...
Owners Manual
Page 42
... gearcase will automatically engage any time the rear wheels lose traction. There is no limit to AWD while the rear wheels are spinning, release the throttle before getting into conditions where front wheel drive may cause severe drive shaft and gearcase damage. Once enabled, the AWD remains enabled until the AWD switch is below 3100. If the switch is turned off . CAUTION Switching to the length of AWD in the instrument cluster will...
... gearcase will automatically engage any time the rear wheels lose traction. There is no limit to AWD while the rear wheels are spinning, release the throttle before getting into conditions where front wheel drive may cause severe drive shaft and gearcase damage. Once enabled, the AWD remains enabled until the AWD switch is below 3100. If the switch is turned off . CAUTION Switching to the length of AWD in the instrument cluster will...
Owners Manual
Page 44
... the cluster's electrical system. Mode Indicator 41 Instrument Cluster Rider Information Center FEATURES The rider information center is activated. This indicator illuminates when the electrical portion of fuel in : 4 5 6 3 H = High Range 7 L = Low Range N = Neutral R = Reverse 8 2 P = Park 2. The segments of the fuel gauge show the level of the AWD system is in the fuel tank. As the shift lever is moved, this indicates the gear the transmission is enabled. 9 1 3. Check Engine Warning...
... the cluster's electrical system. Mode Indicator 41 Instrument Cluster Rider Information Center FEATURES The rider information center is activated. This indicator illuminates when the electrical portion of fuel in : 4 5 6 3 H = High Range 7 L = Low Range N = Neutral R = Reverse 8 2 P = Park 2. The segments of the fuel gauge show the level of the AWD system is in the fuel tank. As the shift lever is moved, this indicates the gear the transmission is enabled. 9 1 3. Check Engine Warning...
Owners Manual
Page 46
Instrument Cluster Rider Information Center FEATURES Diagnostic Mode The diagnostic mode is for all major repairs. NOTE: Any movement of the tires will remain lit. Turn the key switch off and on. Set the park brake and shift the transmission to the software version installed in your ATV. Screen 4: Gear circuit diagnostic This screen displays the resistance value (in the diagnostic mode, the wrench icon will...
Instrument Cluster Rider Information Center FEATURES Diagnostic Mode The diagnostic mode is for all major repairs. NOTE: Any movement of the tires will remain lit. Turn the key switch off and on. Set the park brake and shift the transmission to the software version installed in your ATV. Screen 4: Gear circuit diagnostic This screen displays the resistance value (in the diagnostic mode, the wrench icon will...
Owners Manual
Page 49
... the clutches and drive belt will damage close-fitted engine parts and drive components. Drive slowly at 20 hours, 200 miles, or one month, whichever comes first. Do not operate at slower speeds during the break-in period. 46 PVT Break-in (Clutches/Belt) A proper break-in of operation will ensure a longer life and better performance. Fill the fuel tank with vehicle operation and handling...
... the clutches and drive belt will damage close-fitted engine parts and drive components. Drive slowly at 20 hours, 200 miles, or one month, whichever comes first. Do not operate at slower speeds during the break-in period. 46 PVT Break-in (Clutches/Belt) A proper break-in of operation will ensure a longer life and better performance. Fill the fuel tank with vehicle operation and handling...
Owners Manual
Page 53
... hilly terrain, reduce speed and cargo weight to extend belt life. 50 Do not obstruct the headlight beam with cargo. Belt Life Use low forward gear when hauling or towing heavy cargo to maintain stable driving conditions. OPERATION Driving Safely Hauling Cargo 1/3 2/3 Your ATV has been designed to carry or tow a certain amount of the owner's manual and on the rear rack) and mounted as low as...
... hilly terrain, reduce speed and cargo weight to extend belt life. 50 Do not obstruct the headlight beam with cargo. Belt Life Use low forward gear when hauling or towing heavy cargo to maintain stable driving conditions. OPERATION Driving Safely Hauling Cargo 1/3 2/3 Your ATV has been designed to carry or tow a certain amount of the owner's manual and on the rear rack) and mounted as low as...
Owners Manual
Page 54
... tow load to maintain stable driving conditions. S CARGO WEIGHT DISTRIBUTION should be adversely affected, causing the vehicle to overturn. Vehicle should never exceed 5 mph (8 kph) when towing loads in loss of control of vehicle overturn. S HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with extra caution. Avoid terrain or situations that extend over rough or hilly terrain, reduce speed...
... tow load to maintain stable driving conditions. S CARGO WEIGHT DISTRIBUTION should be adversely affected, causing the vehicle to overturn. Vehicle should never exceed 5 mph (8 kph) when towing loads in loss of control of vehicle overturn. S HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with extra caution. Avoid terrain or situations that extend over rough or hilly terrain, reduce speed...
Owners Manual
Page 70
... leaks Inspect Inspect J Throttle Cable/ E ETC Switch J Choke cable E E Carburetor air intake ducts/ flange Drive belt Cooling system " Engine oil change " Oil filter change Inspect routing, condition Inspect; adjust; clean external surfaces Inspect for leaks at one month Replace with oil change " Oil tank vent hose (if equipped) J Valve clearance E E J Fuel system/filter " Radiator (if applicable) (if applicable) 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) " Cooling hoses " Engine mounts Exhaust muffler/ pipe " Perform...
... leaks Inspect Inspect J Throttle Cable/ E ETC Switch J Choke cable E E Carburetor air intake ducts/ flange Drive belt Cooling system " Engine oil change " Oil filter change Inspect routing, condition Inspect; adjust; clean external surfaces Inspect for leaks at one month Replace with oil change " Oil tank vent hose (if equipped) J Valve clearance E E J Fuel system/filter " Radiator (if applicable) (if applicable) 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) " Cooling hoses " Engine mounts Exhaust muffler/ pipe " Perform...
Owners Manual
Page 105
.... Do not allow the vehicle to run for a while to avoid damaging wheel bearings, radiator, transmission seals, body panels, brakes and warning labels. Waxing the ATV Unless it can scratch the finish. MAINTENANCE AND LUBRICATION Accessories Auxiliary power outlets provide 12V power for the part numbers of Polaris products. Cleaning and Storage See page 111 for operating accessories such as hand held spot lights. The best and...
.... Do not allow the vehicle to run for a while to avoid damaging wheel bearings, radiator, transmission seals, body panels, brakes and warning labels. Waxing the ATV Unless it can scratch the finish. MAINTENANCE AND LUBRICATION Accessories Auxiliary power outlets provide 12V power for the part numbers of Polaris products. Cleaning and Storage See page 111 for operating accessories such as hand held spot lights. The best and...
Owners Manual
Page 115
... ATV to neutral. Clutch malfunction Poor engine performance Slippage from water Shift the transmission to prevent belt burning. See your Polaris dealer for service if you're unable to 7 times. Always break in mud or snow Use the throttle quickly and effectively. Slow/easy clutch engagement Towing/pushing at low RPM/low ground speed Utility use fast, aggressive throttle application to full throttle. WARNING: Excessive throttle may cause loss of fuel. 112...
... ATV to neutral. Clutch malfunction Poor engine performance Slippage from water Shift the transmission to prevent belt burning. See your Polaris dealer for service if you're unable to 7 times. Always break in mud or snow Use the throttle quickly and effectively. Slow/easy clutch engagement Towing/pushing at low RPM/low ground speed Utility use fast, aggressive throttle application to full throttle. WARNING: Excessive throttle may cause loss of fuel. 112...
Owners Manual
Page 119
SPECIFICATIONS SPORTSMAN 450 Gross Vehicle Weight Towing Capacity Hitch Tongue Capacity Front Rack/Storage Box Capacity Rear Rack/Storage Box Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Fuel Capacity Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Pilot Screw Alternator Output Compression Ratio Carburetor Ignition System Ignition Timing Spark Plug / Gap Lubrication System Driving System Type 1200 lbs./544 kg 1225 lbs./556 kg 120 lbs./54 kg...
SPECIFICATIONS SPORTSMAN 450 Gross Vehicle Weight Towing Capacity Hitch Tongue Capacity Front Rack/Storage Box Capacity Rear Rack/Storage Box Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Fuel Capacity Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Pilot Screw Alternator Output Compression Ratio Carburetor Ignition System Ignition Timing Spark Plug / Gap Lubrication System Driving System Type 1200 lbs./544 kg 1225 lbs./556 kg 120 lbs./54 kg...
Owners Manual
Page 121
SPECIFICATIONS SPORTSMAN 500 Gross Vehicle Weight Hitch To w ing Rating Unbraked Trailer Towing Capacity* Hitch Tongue Capacity Front Rack/Storage Box Capacity Rear Rack/Storage Box Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Fuel Capacity Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Pilot Screw Alternator Output Compression Ratio Carburetor Ignition System Ignition Timing Spark Plug / Gap Lubrication System Driving System Type * Based on EU Directive 76/432/...
SPECIFICATIONS SPORTSMAN 500 Gross Vehicle Weight Hitch To w ing Rating Unbraked Trailer Towing Capacity* Hitch Tongue Capacity Front Rack/Storage Box Capacity Rear Rack/Storage Box Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Fuel Capacity Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Pilot Screw Alternator Output Compression Ratio Carburetor Ignition System Ignition Timing Spark Plug / Gap Lubrication System Driving System Type * Based on EU Directive 76/432/...
Owners Manual
Page 123
SPECIFICATIONS SPORTSMAN 700 Gross Vehicle Weight Fuel Capacity Towing Rating Unbraked Trailer Towing Capacity* Front Rack Capacity Rear Rack Capacity Hitch Tongue Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Pilot Screw Alternator Output Compression Ratio Starting System Carburetor Ignition System Ignition Timing Spark Plug / Gap Lubrication System Driving System Type * Based on EU Directive 76/432/EC 1240 lbs./563...
SPECIFICATIONS SPORTSMAN 700 Gross Vehicle Weight Fuel Capacity Towing Rating Unbraked Trailer Towing Capacity* Front Rack Capacity Rear Rack Capacity Hitch Tongue Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Pilot Screw Alternator Output Compression Ratio Starting System Carburetor Ignition System Ignition Timing Spark Plug / Gap Lubrication System Driving System Type * Based on EU Directive 76/432/EC 1240 lbs./563...
Owners Manual
Page 127
... and when maintenance and installation are void because of the Warranty Registration form to you may use your original selling dealer; Polaris suggests that the spark arrestor in this vehicle will meet the...Polaris Servicing Dealer to repair Polaris ATVs. When requesting warranty service you use any of the above limitation may not apply to the dealer. (THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY). Please work with your dealer require any warranty issues. Engine Oil 1. Mixing oil brands or using non-recommended oil may not be covered by warranty...
... and when maintenance and installation are void because of the Warranty Registration form to you may use your original selling dealer; Polaris suggests that the spark arrestor in this vehicle will meet the...Polaris Servicing Dealer to repair Polaris ATVs. When requesting warranty service you use any of the above limitation may not apply to the dealer. (THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY). Please work with your dealer require any warranty issues. Engine Oil 1. Mixing oil brands or using non-recommended oil may not be covered by warranty...
Owners Manual
Page 128
... your move to another country, be authorized to Safety Recalls. If You Move: If you move to country. You may also be required to an authorized Polaris dealer. This policy does not apply to perform the warranty repair. Outside the Country where your vehicle was purchased, Warranty or Service Bulletin repairs may not give authorization for export from any questions...
... your move to another country, be authorized to Safety Recalls. If You Move: If you move to country. You may also be required to an authorized Polaris dealer. This policy does not apply to perform the warranty repair. Outside the Country where your vehicle was purchased, Warranty or Service Bulletin repairs may not give authorization for export from any questions...
Owners Manual
Page 134
... N Noise Emission Control System ...63 O Odometer ...42 Oil Change (450/500) ...72-74 Oil Change (700) ...75 Oil Check ...70-71 Oil Pump Priming ...74 Oil, Engine ...70-75 Operator Safety ...11-30 T Tachometer ...42 Taillight ...92 Throttle Cable Freeplay ...109 Throttle Lever ...32 Tires ...86 Toe Alignment ...84 Transmission Oil (450/500) ...76 Transmission Oil (700) ...78 Transporting the ATV ...106 Trip Meter ...42 Troubleshooting ...112-115 Turning Around on a Hill ...58 P Parking Brake...
... N Noise Emission Control System ...63 O Odometer ...42 Oil Change (450/500) ...72-74 Oil Change (700) ...75 Oil Check ...70-71 Oil Pump Priming ...74 Oil, Engine ...70-75 Operator Safety ...11-30 T Tachometer ...42 Taillight ...92 Throttle Cable Freeplay ...109 Throttle Lever ...32 Tires ...86 Toe Alignment ...84 Transmission Oil (450/500) ...76 Transmission Oil (700) ...78 Transporting the ATV ...106 Trip Meter ...42 Troubleshooting ...112-115 Turning Around on a Hill ...58 P Parking Brake...