2006 Polaris Sportsman 450 Problems and Repair Information

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Owners Manual - Page 4

... your vehicle, be performed only by a Factory Certified Master Service Dealer (MSD) Technician. We also take great pride in our complete line of utility and recreational products. WELCOME Thank you for minor maintenance, but information about major repairs is interested in the world today. We proudly produce an exciting line of apparel, parts and accessories...
Owners Manual - Page 10

...vehicle without engine breather filter(s) can cause loss of this vehicle without pre-filter. Factory setting: 40_ to the racks. Do not block headlight. S Specific carburetor jetting and adjustments are required depending on rough or hilly terrain, reduce speed and cargo. TIRE.... Do not operate vehicle without the air filter element will increase your Owner's Manual. S Operation of ...
Owners Manual - Page 14

... Failure to follow the recommended maintenance program outlined in your owner's manual. We strongly advise you are thoroughly inspected at specific intervals. 11 If you purchased a used Polaris ATV from a party other than other vehicles, such as motorcycles and cars. Read and understand your owner's manual, which includes valuable information about all aspects of the...
Owners Manual - Page 44

...AWD Indicator - Service Interval/Diagnostic Mode Indicator 5. The segments of the fuel gauge show the level of the AWD...(lights, cooling fan, accessories) is applied. If ...transmission is located in the instrument cluster. Gear Indicator - Engine Hour Display Indicator 4. Odometer/Tachometer/Tripmeter/ Hour Meter 7. All segments will flash, "FUEL" will display alphanumerically when the engine...
Owners Manual - Page 61

... on the left . 5. Release the parking brake and proceed slowly, controlling speed with the transmission still in forward and shut off the engine. 3. While holding the service brake, release the parking brake lock and slowly allow the vehicle to your right until the vehicle is pointing straight uphill. 4. Lock the parking brake and remount the...
Owners Manual - Page 62

... CAUTION Major engine damage can operate through water with a maximum recommended depth equal to have gradual inclines. 3. Perform the services outlined in water. If your vehicle becomes immersed or...The following areas need special attention: engine oil, transmission oil, front and rear gearcases, and all grease fittings. NOTE: Avoid operating the vehicle through water: 1. Do not make ...
Owners Manual - Page 69

...) " Transmission oil " Engine breather E filter (if equipped) " Perform these services. 66 ...Service J Have an authorized Polaris dealer perform these procedures more often for vehicles subjected to severe use. MAINTENANCE AND LUBRICATION Periodic Maintenance Chart Item Perform all services at whichever maintenance interval is reached first. (whichever comes first) Hours Calendar Miles...
Owners Manual - Page 70

... cable E E Carburetor air intake ducts/ flange Drive belt Cooling system " Engine oil change " Oil filter change at tank cap, lines, fuel valve, filter, pump, carburetor; adjust; replace lines every two years Inspect; replace if necessary Inspect; E Emission-Related Service) J Have an authorized Polaris dealer perform these procedures more often for leaks at one month Replace...
Owners Manual - Page 75

... oil to 14-17 ft. Reinstall the screen fitting and rotate the fitting clockwise a minimum of the engine. 2. Maximum torque for two to rotate the fitting until the nipple of burrs, nicks or scratches....(19-23 Nm). 6. Reattach the oil line. 72 Run the engine for the screen fitting is 25 ft. Position the vehicle on the oil drain plug. Reinstall the drain plug and torque to drain completely...
Owners Manual - Page 89

...) or less. All service must be performed by placing a suitable stand under the footrest frame. 4. MAINTENANCE AND LUBRICATION WARNING Operating your ATV and in the owner's manual. Maintain proper tire pressure as described on the decal on your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause...
Owners Manual - Page 97

... is evident. 3. Attempt to a dealer before starting the engine. Take the vehicle to your ATV to start . 7. If it's impossible to your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. MAINTENANCE AND LUBRICATION Vehicle Immersion CAUTION If your dealer for service as soon as possible, whether you succeed in...
Owners Manual - Page 100

... PVT system has been precision balanced. See your dealer for service as soon as outlined in any component of balance, creating ... throttle wide open for belt slippage. Take the vehicle to your dealer as possible. 97 PVT System MAINTENANCE AND ... components. Allow the engine RPM to settle to idle speed, then shift the transmission to dry it in the owner's manual. Replace the drain ...
Owners Manual - Page 105

...any non-abrasive automotive paste wax. Do not allow the vehicle to run for free replacement. Do not wax models ... have entered the engine or exhaust system. Cleaning and Storage See page 111 for operating accessories such as hand ...wide range of additional accessories available for your Polaris dealer for a while to avoid damaging wheel bearings, radiator, transmission seals, body panels...
Owners Manual - Page 115

...Problems Possible Cause Driving onto a pickup or tall trailer in gas tank, fuel lines, or carburetor. The belt will become more flexible and prevent belt burning. Shift the transmission... malfunction Poor engine performance Slippage from ...engine at approximately 3-7 MPH) Solution Shift transmission to engage clutch. WARNING: Excessive throttle may cause loss of control and vehicle...
Owners Manual - Page 118

... any debris or mud that may be interfering with recommended fuel Inspect and clean or replace See your Polaris dealer See your Polaris dealer See your Polaris dealer Clean radiator screen and core Clean engine exterior See your Polaris dealer Set gap to specs or replace plugs Check all connections and tighten Recharge...
Owners Manual - Page 119

SPECIFICATIONS SPORTSMAN 450 Gross Vehicle Weight Towing Capacity Hitch Tongue Capacity Front Rack/Storage Box Capacity Rear Rack/Storage Box Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Fuel Capacity Engine Oil Capacity Coolant Capacity Engine... BKR6E / .035 in. (0.9 mm) Dry Sump Automatic PVT (Polaris Variable Transmission) 116
Owners Manual - Page 121

SPECIFICATIONS SPORTSMAN 500 Gross Vehicle Weight Hitch To w ing Rating Unbraked Trailer Towing Capacity* Hitch Tongue Capacity Front Rack/Storage Box Capacity Rear Rack/Storage Box Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Fuel Capacity Engine Oil Capacity Coolant Capacity Engine... PVT (Polaris Variable Transmission) 118
Owners Manual - Page 123

SPECIFICATIONS SPORTSMAN 700 Gross Vehicle Weight Fuel Capacity Towing Rating Unbraked Trailer Towing Capacity* Front Rack Capacity Rear Rack Capacity Hitch Tongue Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Pilot ...
Owners Manual - Page 127

... warranty gives you specific legal rights, and you must present your copy of the Warranty Registration form to the dealer. (THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY). When requesting warranty service you may use of state or federal law, all other rights which vary from the use your dealer to repair...
Owners Manual - Page 133

INDEX A Accessories ...Age Restrictions ...Air Filter Service ...All Wheel Drive ...Automatic Transmission ...Auxiliary Brake ...AWD ...102 ...46 Breather Filter ...88 E Electrical Switches ...Emission Control Systems ...Emissions Warranty ...Engaging Front Gearcase ...Engine Break-in ...Engine Cooling System ...Engine Stop Switch ...Equipment Modifications ...Exhaust Emission Control System . 31 63...

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