Owners Manual
Page 5
...No liability can be accepted for reference use only. Copyright 2006 Polaris Sales Inc. RIDER SELECT is a trademark of production components, some minor discrepancies may result between the actual vehicle and the information presented in U.S.A. 2007 Owner's Manual P/N 9920468 FS IQ Touring/FST IQ/FST IQ Touring/FST IQ Cruiser/FST IQ LX/FST SwitchBack 2 Due to constant improvements in the design and quality ... publication are registered trademarks of publication. Depictions and/or procedures in part, is based on the latest product information at the time of Polaris Industries Inc.
...No liability can be accepted for reference use only. Copyright 2006 Polaris Sales Inc. RIDER SELECT is a trademark of production components, some minor discrepancies may result between the actual vehicle and the information presented in U.S.A. 2007 Owner's Manual P/N 9920468 FS IQ Touring/FST IQ/FST IQ Touring/FST IQ Cruiser/FST IQ LX/FST SwitchBack 2 Due to constant improvements in the design and quality ... publication are registered trademarks of publication. Depictions and/or procedures in part, is based on the latest product information at the time of Polaris Industries Inc.
Owners Manual
Page 14
... building a fire, and a two-way radio or cellular telephone. but is to be seated with both feet on the running boards and both hands on the handlebar grips for proper throttle, brake and steering control. Operator Safety Riding Position SAFETY Operating a snowmobile requires skill and balance for control of Spark Plugs Tow Rope Extra Oil Fuel Deicer Winter Survival Kit Trail Map First Aid Kit Tool Kit 11 WARNING Improper...
... building a fire, and a two-way radio or cellular telephone. but is to be seated with both feet on the running boards and both hands on the handlebar grips for proper throttle, brake and steering control. Operator Safety Riding Position SAFETY Operating a snowmobile requires skill and balance for control of Spark Plugs Tow Rope Extra Oil Fuel Deicer Winter Survival Kit Trail Map First Aid Kit Tool Kit 11 WARNING Improper...
Owners Manual
Page 35
... of the passenger seat and cargo bag. FEATURES Storage Compartments The trunk cover is 30 lbs. (14 kg). Trunk/Passenger Seat/Cargo Bag (Cruiser) 32 Do not exceed the carrier weight limit. Release the trunk cover latch. 3. Lift the trunk assembly upward and rearward to the cargo carrier sides. 6. Install the cargo bag and secure the straps to remove it. 4. See page 29. 2. The maximum weight capacity for the...
... of the passenger seat and cargo bag. FEATURES Storage Compartments The trunk cover is 30 lbs. (14 kg). Trunk/Passenger Seat/Cargo Bag (Cruiser) 32 Do not exceed the carrier weight limit. Release the trunk cover latch. 3. Lift the trunk assembly upward and rearward to the cargo carrier sides. 6. Install the cargo bag and secure the straps to remove it. 4. See page 29. 2. The maximum weight capacity for the...
Owners Manual
Page 41
... misfire at higher engine speed 2400 8800 2500 ECU cannot determine whether reverse or forward is selected, speed sensor error Defective rollover switch, speed sensor error Throttle stuck, throttle lever depressed, speed sensor error Throttle stuck, throttle lever at idle position Function Reverse Rollover Maximum RPM 5300 6000 Result Throttle stuck, throttle safety switch high Throttle stuck, throttle safety switch low 5450 Engine will limit engine RPM, vehicle speed or turbo boost (FST) if the following conditions are encountered.
... misfire at higher engine speed 2400 8800 2500 ECU cannot determine whether reverse or forward is selected, speed sensor error Defective rollover switch, speed sensor error Throttle stuck, throttle lever depressed, speed sensor error Throttle stuck, throttle lever at idle position Function Reverse Rollover Maximum RPM 5300 6000 Result Throttle stuck, throttle safety switch high Throttle stuck, throttle safety switch low 5450 Engine will limit engine RPM, vehicle speed or turbo boost (FST) if the following conditions are encountered.
Owners Manual
Page 89
... idle. 4. Fill the fuel tank with the recommended fuel. Check the oil level in the oil tank. Vary the throttle positions. Careful treatment of operation. Perform regular checks on fluid levels, controls and areas outlined on your part is the first 500 miles (800 km) of a new engine and drive components will damage close-fitting engine parts. Do not operate at full throttle or high speeds for extended...
... idle. 4. Fill the fuel tank with the recommended fuel. Check the oil level in the oil tank. Vary the throttle positions. Careful treatment of operation. Perform regular checks on fluid levels, controls and areas outlined on your part is the first 500 miles (800 km) of a new engine and drive components will damage close-fitting engine parts. Do not operate at full throttle or high speeds for extended...
Owners Manual
Page 98
... and go through normal starting . Turn the ignition switch to activate. 3. Test the throttle lever by compressing and releasing it several times. If the throttle lever operates properly, turn the ignition switch on turbo-charged models. 95 Turbo Noise (FST) Under some conditions, when the throttle lever is released: 1. Visually inspect the throttle cable and throttle body to determine what caused the safety switch to OFF. 2. If the engine doesn't start the engine. The lever and cable...
... and go through normal starting . Turn the ignition switch to activate. 3. Test the throttle lever by compressing and releasing it several times. If the throttle lever operates properly, turn the ignition switch on turbo-charged models. 95 Turbo Noise (FST) Under some conditions, when the throttle lever is released: 1. Visually inspect the throttle cable and throttle body to determine what caused the safety switch to OFF. 2. If the engine doesn't start the engine. The lever and cable...
Owners Manual
Page 100
... button for more information about the engine stop switch. n Emergency Stopping The following chart lists methods for stopping the snowmobile in forward. SYSTEM Ignition Switch Brake Engine Stop Switch WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit THROTTLE CONDITION All All All 97 See page 94 for one second and release. The light on the instrument panel will shut off. 3. Electronic Reverse...
... button for more information about the engine stop switch. n Emergency Stopping The following chart lists methods for stopping the snowmobile in forward. SYSTEM Ignition Switch Brake Engine Stop Switch WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit THROTTLE CONDITION All All All 97 See page 94 for one second and release. The light on the instrument panel will shut off. 3. Electronic Reverse...
Owners Manual
Page 101
... steering components. Remove the key and cover the snowmobile. Only a stiff metal pole connecting the towed object and the tow hitch on the towed snowmobile to the engine and drive system. CAUTION Towing a disabled snowmobile with the rear of the snowmobile or other objects, resulting in serious damage to operate the brake and steering when necessary. Braking distances increase when towing loads. Always remove the drive belt...
... steering components. Remove the key and cover the snowmobile. Only a stiff metal pole connecting the towed object and the tow hitch on the towed snowmobile to the engine and drive system. CAUTION Towing a disabled snowmobile with the rear of the snowmobile or other objects, resulting in serious damage to operate the brake and steering when necessary. Braking distances increase when towing loads. Always remove the drive belt...
Owners Manual
Page 105
MAINTENANCE O = Perform Service X = Replace Item Engine Stop Switch Ignition Switch Throttle Safety Switch Taillight Brakelight Headlight Skags (Wear Bars) Fluid Leaks Parking Brake Brake Lever Coolant Brake fluid Hood Latches Seat Latches Rail Slide Foam Oil Breather Element Front and Rear Suspension and Steering Fasteners Front Limiter Strap Oil Lines Alternator Belt Throttle Lever Track Alignment Pg 83 83 94 83 83 83 147 -80 79 125 132 78 77 144 114 Periodic Maintenance Interval Table DAILY or PRE-RIDE INITIALLY Miles (km) YEARLY or EVERY...
MAINTENANCE O = Perform Service X = Replace Item Engine Stop Switch Ignition Switch Throttle Safety Switch Taillight Brakelight Headlight Skags (Wear Bars) Fluid Leaks Parking Brake Brake Lever Coolant Brake fluid Hood Latches Seat Latches Rail Slide Foam Oil Breather Element Front and Rear Suspension and Steering Fasteners Front Limiter Strap Oil Lines Alternator Belt Throttle Lever Track Alignment Pg 83 83 94 83 83 83 147 -80 79 125 132 78 77 144 114 Periodic Maintenance Interval Table DAILY or PRE-RIDE INITIALLY Miles (km) YEARLY or EVERY...
Owners Manual
Page 107
... Exhaust: 0.15 - 0.20 mm FST Specifications Intake: 0.08 - 0.15 mm Exhaust: 0.18 - 0.23 mm Bleed the cooling system, inspect for leaks and proper circulation Inspect, replace as needed See your dealer (IQ/SwitchBack/M-10) 150 (240) 500 (800) O O O O O O Hoses Brake Pads/Disc Fuel Vent Lines Ski Toe Cooling Fins/Shroud Valve Lash -131 122 146 --- O O O O O O O O O O 1500 (2400) INITIALLY EVERY 10,000 (16,000) THEREAFTER Cooling System Fuel Filter Rear Suspension Shock Oil...
... Exhaust: 0.15 - 0.20 mm FST Specifications Intake: 0.08 - 0.15 mm Exhaust: 0.18 - 0.23 mm Bleed the cooling system, inspect for leaks and proper circulation Inspect, replace as needed See your dealer (IQ/SwitchBack/M-10) 150 (240) 500 (800) O O O O O O Hoses Brake Pads/Disc Fuel Vent Lines Ski Toe Cooling Fins/Shroud Valve Lash -131 122 146 --- O O O O O O O O O O 1500 (2400) INITIALLY EVERY 10,000 (16,000) THEREAFTER Cooling System Fuel Filter Rear Suspension Shock Oil...
Owners Manual
Page 123
...-27 Nm). WARNING A hot exhaust system and engine can cause temporary spark plug fouling due to 18-20 ft. Check the spark plug firing end condition after the engine has been warmed up and the vehicle has been driven at higher speeds. MAINTENANCE Spark Plugs A new engine can cause serious burns. Always use the spark plugs recommended for your snowmobile. • Use recommended spark plugs with a new plug. A spark plug with a heat range too...
...-27 Nm). WARNING A hot exhaust system and engine can cause temporary spark plug fouling due to 18-20 ft. Check the spark plug firing end condition after the engine has been warmed up and the vehicle has been driven at higher speeds. MAINTENANCE Spark Plugs A new engine can cause serious burns. Always use the spark plugs recommended for your snowmobile. • Use recommended spark plugs with a new plug. A spark plug with a heat range too...
Owners Manual
Page 125
... and fuel compounds may cause damage to remove any accumulation of storage. Fuel Lines Inspect the fuel lines regularly for replacement of deterioration or damage. Replace worn or damaged fuel lines promptly. MAINTENANCE Intake Filters The intake foam filter limits snow ingestion into the intake system. When operating in the Periodic Maintenance Table beginning on page 102. Fuel Pump All fuel pump service must be performed by an authorized Polaris...
... and fuel compounds may cause damage to remove any accumulation of storage. Fuel Lines Inspect the fuel lines regularly for replacement of deterioration or damage. Replace worn or damaged fuel lines promptly. MAINTENANCE Intake Filters The intake foam filter limits snow ingestion into the intake system. When operating in the Periodic Maintenance Table beginning on page 102. Fuel Pump All fuel pump service must be performed by an authorized Polaris...
Owners Manual
Page 137
Oil from the housing. 5. Reinstall the plenum covering on the spring Harness to the bulb, withdraw the bulb from skin leaves a residue, causing a hot spot that will shorten the life of the lamp. Push the bulb in and twist counterclockwise and replace the bulb. 3. Lift the rubber boot to the housing. With the wire harness attached to release it with bare fingers. Hold the...
Oil from the housing. 5. Reinstall the plenum covering on the spring Harness to the bulb, withdraw the bulb from skin leaves a residue, causing a hot spot that will shorten the life of the lamp. Push the bulb in and twist counterclockwise and replace the bulb. 3. Lift the rubber boot to the housing. With the wire harness attached to release it with bare fingers. Hold the...
Owners Manual
Page 138
... 20A IGNITION RELAY FUEL PUMP RELAY FAN RELAY 135 Electrical System RELAY LABEL START SOLENOID RELAY SPARE 20A ACCESSORY EMERGENCY SPARE 30A MAINTENANCE ITEM POWERED Ground side of start solenoid None Accessory plugs High beams Low beams Handwarmers Thumbwarmer Tail lamp Brake lamp Alternator coils Exhaust sensor Gauge Reverse shift Accessory projector beam relay Diagnostic plug Ignition relay power Cam phase sensor ECU hold-on power Reverse limit switch Forward limit switch Start relay coil Chassis relay coil Ignition relay coil Fuel pump relay coil Fan relay coil Fuel pump relay power...
... 20A IGNITION RELAY FUEL PUMP RELAY FAN RELAY 135 Electrical System RELAY LABEL START SOLENOID RELAY SPARE 20A ACCESSORY EMERGENCY SPARE 30A MAINTENANCE ITEM POWERED Ground side of start solenoid None Accessory plugs High beams Low beams Handwarmers Thumbwarmer Tail lamp Brake lamp Alternator coils Exhaust sensor Gauge Reverse shift Accessory projector beam relay Diagnostic plug Ignition relay power Cam phase sensor ECU hold-on power Reverse limit switch Forward limit switch Start relay coil Chassis relay coil Ignition relay coil Fuel pump relay coil Fan relay coil Fuel pump relay power...
Owners Manual
Page 169
... Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to any product which has been damaged by a Polaris Dealer (if applicable). unauthorized repairs; repairs made after the warranty period expires or by external stress, heat, cold...
... Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to any product which has been damaged by a Polaris Dealer (if applicable). unauthorized repairs; repairs made after the warranty period expires or by external stress, heat, cold...
Owners Manual
Page 170
... coverage. • Gearcases and transmissions are covered. The fuel pump is covered. • Clutches and related clutch parts, including but not limited to spark plugs, hoses, batteries, controls, and recoil ropes are intake and exhaust manifolds excluding paint coverage. • Electrical coverage is limited to validate this warranty. Used snowmobiles are required to the ECU box, coils, stator plate, and sensors. The free Second Year Engine Service Contract is your dealership should...
... coverage. • Gearcases and transmissions are covered. The fuel pump is covered. • Clutches and related clutch parts, including but not limited to spark plugs, hoses, batteries, controls, and recoil ropes are intake and exhaust manifolds excluding paint coverage. • Electrical coverage is limited to validate this warranty. Used snowmobiles are required to the ECU box, coils, stator plate, and sensors. The free Second Year Engine Service Contract is your dealership should...
Owners Manual
Page 171
... to Safety Recalls. Dealers may not give authorization for warranty or service bulletin coverage of the country where the vehicle was purchased, Warranty or Service Bulletin repairs may also be required to obtain documentation from a private citizen outside of the country in order to perform the warranty repair. Upon residence verification, the servicing dealer will continue to be sure to contact Polaris Customer...
... to Safety Recalls. Dealers may not give authorization for warranty or service bulletin coverage of the country where the vehicle was purchased, Warranty or Service Bulletin repairs may also be required to obtain documentation from a private citizen outside of the country in order to perform the warranty repair. Upon residence verification, the servicing dealer will continue to be sure to contact Polaris Customer...
Owners Manual
Page 177
INDEX A Access Panel, Radiator Compartment 30 Accessories ...73 Adjustable Steering System...34-36 Air Filter (FST) ...123 Alternator Belt Inspection ...123 Apparel ...12 Avalanches...16 D Drive Belt Adjustment...137 Drive Belt Condition ...137 Drive Belt Deflection...137 Drive Belt Installation ...139 Drive Belt Removal ...138 Drive Chain Tension ...130 Driver Awareness ...15 Driveshaft Bearing Lubrication ...115 Driving Downhill...17 Driving in Hilly Terrain...18 Driving on Slippery Surfaces ...18 Driving Responsibly ...21 B Backrest (Cruiser) ...29 Battery ...148-150 Charging ...149-150...
INDEX A Access Panel, Radiator Compartment 30 Accessories ...73 Adjustable Steering System...34-36 Air Filter (FST) ...123 Alternator Belt Inspection ...123 Apparel ...12 Avalanches...16 D Drive Belt Adjustment...137 Drive Belt Condition ...137 Drive Belt Deflection...137 Drive Belt Installation ...139 Drive Belt Removal ...138 Drive Chain Tension ...130 Driver Awareness ...15 Driveshaft Bearing Lubrication ...115 Driving Downhill...17 Driving in Hilly Terrain...18 Driving on Slippery Surfaces ...18 Driving Responsibly ...21 B Backrest (Cruiser) ...29 Battery ...148-150 Charging ...149-150...
Owners Manual
Page 178
... Adjustments...72 Headlight Adjusting ...30 Helmet...12 High Temperature Indicator Light . 126 Hood Latches ...78 P Parking Brake Lever Lock ...80 Passenger Seat (Cruiser) ...32 Passenger Seat (Touring) ...29 Passenger Warning ...24 Performance Synthetic 4-Stroke Oil 105 Polaris Products ...153 Pre-Ride Checklist ...76-84 Pressure Cap Warning ...23 I Ice and Snow Build-up ...17 IFS...54 Instrumentation ...41-53 Intake Filters ...122 Intake Silencer ...19 R Rail Slide Wear...144 Rear Rear Scissor Stop ...61 Rear Shock Compression Damping...
... Adjustments...72 Headlight Adjusting ...30 Helmet...12 High Temperature Indicator Light . 126 Hood Latches ...78 P Parking Brake Lever Lock ...80 Passenger Seat (Cruiser) ...32 Passenger Seat (Touring) ...29 Passenger Warning ...24 Performance Synthetic 4-Stroke Oil 105 Polaris Products ...153 Pre-Ride Checklist ...76-84 Pressure Cap Warning ...23 I Ice and Snow Build-up ...17 IFS...54 Instrumentation ...41-53 Intake Filters ...122 Intake Silencer ...19 R Rail Slide Wear...144 Rear Rear Scissor Stop ...61 Rear Shock Compression Damping...
Owners Manual
Page 179
... ...142-143 Track Warm-Up...92-93 Track Warning...24 Traction Products...74-75 Transporting the Snowmobile ...152 Troubleshooting Drive Belt Wear/Burn ...161 Engine and Drive Train . . 154-157 IQ Suspension ...159 M-10 Suspension ...160 SwitchBack Suspension...158 Trunk (Cruiser) ...32 Turbo Noise (FST)...95 V Vehicle Identification Numbers...7 W Warning Labels/Decals ...23-26 Warranty, Engine Emissions . . 169-170 Wear Strips ...75 Weight Transfer...62 Windchill/Temperature Charts ...22 176
... ...142-143 Track Warm-Up...92-93 Track Warning...24 Traction Products...74-75 Transporting the Snowmobile ...152 Troubleshooting Drive Belt Wear/Burn ...161 Engine and Drive Train . . 154-157 IQ Suspension ...159 M-10 Suspension ...160 SwitchBack Suspension...158 Trunk (Cruiser) ...32 Turbo Noise (FST)...95 V Vehicle Identification Numbers...7 W Warning Labels/Decals ...23-26 Warranty, Engine Emissions . . 169-170 Wear Strips ...75 Weight Transfer...62 Windchill/Temperature Charts ...22 176