Owners Manual
Page 9
... steering and increase risk of losing control ALWAYS: • use can occur with another vehicle • with a passenger - Read and follow the instructions of the decals on the ATV. FOLLOW ALL INSTRUCTIONS AND WARNINGS. IF OWNER'S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT. + 6 The part number is printed on public roads - pavement may seriously affect handling and control LOCATE AND READ OWNER'S MANUAL. SAFETY Safety...
... steering and increase risk of losing control ALWAYS: • use can occur with another vehicle • with a passenger - Read and follow the instructions of the decals on the ATV. FOLLOW ALL INSTRUCTIONS AND WARNINGS. IF OWNER'S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT. + 6 The part number is printed on public roads - pavement may seriously affect handling and control LOCATE AND READ OWNER'S MANUAL. SAFETY Safety...
Owners Manual
Page 10
... at low speeds. Read Owner's Manual for more detailed loading information + 7 TIRE PRESSURE IN PSI (KPa): FRONT 5 (34.5) REAR 5 (34.5) MAXIMUM WEIGHT CAPACITY (Gross Vehicle Weight) INCLUDING MACHINE, DRIVER AND CARGO IS 930 LBS. (422 kg). For stability on HILLS steeper than 5 minutes. Do not block headlight. Steering becomes difficult. When parking on hilly terrain, when going up or down, use throttle and brakes gradually. •...
... at low speeds. Read Owner's Manual for more detailed loading information + 7 TIRE PRESSURE IN PSI (KPa): FRONT 5 (34.5) REAR 5 (34.5) MAXIMUM WEIGHT CAPACITY (Gross Vehicle Weight) INCLUDING MACHINE, DRIVER AND CARGO IS 930 LBS. (422 kg). For stability on HILLS steeper than 5 minutes. Do not block headlight. Steering becomes difficult. When parking on hilly terrain, when going up or down, use throttle and brakes gradually. •...
Owners Manual
Page 12
... not modify engine or clutch. Vehicle damage or tipover may cause severe drive shaft and clutch damage. See your Owner's Manual. See your Owner's Manual. Safety Decals and Locations Clutch Cover Warning SAFETY WARNING NO STEP • Moving parts hazard under belt-clutch guard. Rack Warning, Front and Rear WARNING • DO NOT TOW FROM RACK OR BUMPER. Reverse override is limited. All Wheel Drive Switch (4X4 Models) Do not push switch to engage AWD if the rear wheels are spinning. See Owner's Manual. This...
... not modify engine or clutch. Vehicle damage or tipover may cause severe drive shaft and clutch damage. See your Owner's Manual. See your Owner's Manual. Safety Decals and Locations Clutch Cover Warning SAFETY WARNING NO STEP • Moving parts hazard under belt-clutch guard. Rack Warning, Front and Rear WARNING • DO NOT TOW FROM RACK OR BUMPER. Reverse override is limited. All Wheel Drive Switch (4X4 Models) Do not push switch to engage AWD if the rear wheels are spinning. See Owner's Manual. This...
Owners Manual
Page 21
Any modifications to the vehicle, that may change the handling characteristics of the vehicle. Use only Polaris-approved accessories, and familiarize yourself with their function and effect on a Polaris ATV any other modifications to ) mowers, blades, tires, sprayers, or large racks, may increase the speed or power of certain accessories, including (but not limited to the vehicle for the general public. NOTE: The addition...
Any modifications to the vehicle, that may change the handling characteristics of the vehicle. Use only Polaris-approved accessories, and familiarize yourself with their function and effect on a Polaris ATV any other modifications to ) mowers, blades, tires, sprayers, or large racks, may increase the speed or power of certain accessories, including (but not limited to the vehicle for the general public. NOTE: The addition...
Owners Manual
Page 43
OFF: For vehicle storage and when transporting. ON: For normal operation. Refuel when the instrument gauge indicates a low fuel level. ON OFF Fuel Filter The in starting . Do not attempt to the fuel tank. Fuel Tank Cap Fuel Valve The fuel valve is located on page 50 for correct choke and throttle settings during starting a cold engine. Do not use E-85 fuel. FEATURES AND CONTROLS Choke The choke assists in -line fuel filter should be replaced by...
OFF: For vehicle storage and when transporting. ON: For normal operation. Refuel when the instrument gauge indicates a low fuel level. ON OFF Fuel Filter The in starting . Do not attempt to the fuel tank. Fuel Tank Cap Fuel Valve The fuel valve is located on page 50 for correct choke and throttle settings during starting a cold engine. Do not use E-85 fuel. FEATURES AND CONTROLS Choke The choke assists in -line fuel filter should be replaced by...
Owners Manual
Page 46
... AWD indicator light Switch in the instrument cluster will automatically engage any time the rear wheels lose traction. All Wheel Drive (AWD) System (4X4 Models) FEATURES AND CONTROLS The All Wheel Drive system is turned off. When the rear wheels regain traction, the demand drive unit will automatically disengage. Once enabled, the AWD remains enabled until the engine RPM is moving . CAUTION Switching to AWD while the rear wheels have traction or are spinning, release the throttle before getting into conditions...
... AWD indicator light Switch in the instrument cluster will automatically engage any time the rear wheels lose traction. All Wheel Drive (AWD) System (4X4 Models) FEATURES AND CONTROLS The All Wheel Drive system is turned off. When the rear wheels regain traction, the demand drive unit will automatically disengage. Once enabled, the AWD remains enabled until the engine RPM is moving . CAUTION Switching to AWD while the rear wheels have traction or are spinning, release the throttle before getting into conditions...
Owners Manual
Page 51
... high speed operation during the break-in period, change both the oil and the filter at first. Perform regular checks on fluid levels, controls and areas outlined on the dipstick. OPERATION Break-In Period Engine and Drivetrain Break-in the clutches and belt by operating at sustained idle. 5. Fill the fuel tank with vehicle operation and handling. 4. Add oil if necessary to familiarize yourself with gasoline. Drive...
... high speed operation during the break-in period, change both the oil and the filter at first. Perform regular checks on fluid levels, controls and areas outlined on the dipstick. OPERATION Break-In Period Engine and Drivetrain Break-in the clutches and belt by operating at sustained idle. 5. Fill the fuel tank with vehicle operation and handling. 4. Add oil if necessary to familiarize yourself with gasoline. Drive...
Owners Manual
Page 56
... tow load to maintain stable driving conditions. CARGO WEIGHT DISTRIBUTION should never exceed 10 mph (16 kph) while towing a load on the racks raises the center of gravity of vehicle overturn. When operating over the rack sides. Vehicle speed should never exceed 5 mph (8 kph) when towing loads in loss of control of control or brake instability and result in serious injury or death. Hauling Cargo WARNING...
... tow load to maintain stable driving conditions. CARGO WEIGHT DISTRIBUTION should never exceed 10 mph (16 kph) while towing a load on the racks raises the center of gravity of vehicle overturn. When operating over the rack sides. Vehicle speed should never exceed 5 mph (8 kph) when towing loads in loss of control of control or brake instability and result in serious injury or death. Hauling Cargo WARNING...
Owners Manual
Page 73
... Monthly Monthly X Front suspension X Rear suspension Tires X Brake fluid level X Brake lever travel Brake system Wheels/fasteners Frame fasteners X Engine oil level X Air filter, pre-filter E X Air box sediment tube Headlamp/tail lamp X Air filter, E main element Recoil housing (if applicable) X Brake pad wear Q Battery X Front gearcase oil (if equipped) X Transmission oil X Engine breather E filter (if equipped) X Perform these services. 70 E Emission-Related Service Q Have an authorized Polaris dealer perform these procedures more often for vehicles subjected to severe use...
... Monthly Monthly X Front suspension X Rear suspension Tires X Brake fluid level X Brake lever travel Brake system Wheels/fasteners Frame fasteners X Engine oil level X Air filter, pre-filter E X Air box sediment tube Headlamp/tail lamp X Air filter, E main element Recoil housing (if applicable) X Brake pad wear Q Battery X Front gearcase oil (if equipped) X Transmission oil X Engine breather E filter (if equipped) X Perform these services. 70 E Emission-Related Service Q Have an authorized Polaris dealer perform these procedures more often for vehicles subjected to severe use...
Owners Manual
Page 74
... M 12 M E Q Choke cable E Carburetor air intake ducts/flange Drive belt X Engine oil change X Oil filter change X Oil tank vent hose (if equipped) E E Q Valve clearance Q Fuel system/filter 1000 (1600) Perform a break-in oil change at tank cap, lines, fuel valve, filter, pump, carburetor; replace as needed 1000 (1600) Inspect 1000 (1600) Inspect for wear, routing, security; lubricate; replace lines every two years 1000 (1600) Inspect 1000 (1600) Inspect 1000 (1600) Inspect; adjust; X Engine mounts Exhaust muffler/ pipe E E Q Spark plug Q Ignition Timing 100 H 100 H 100 H 100...
... M 12 M E Q Choke cable E Carburetor air intake ducts/flange Drive belt X Engine oil change X Oil filter change X Oil tank vent hose (if equipped) E E Q Valve clearance Q Fuel system/filter 1000 (1600) Perform a break-in oil change at tank cap, lines, fuel valve, filter, pump, carburetor; replace as needed 1000 (1600) Inspect 1000 (1600) Inspect for wear, routing, security; lubricate; replace lines every two years 1000 (1600) Inspect 1000 (1600) Inspect 1000 (1600) Inspect; adjust; X Engine mounts Exhaust muffler/ pipe E E Q Spark plug Q Ignition Timing 100 H 100 H 100 H 100...
Owners Manual
Page 76
... Demand Drive Unit Premium Demand Drive Hub See page 81. (Front Gearcase) Fluid Front Prop Shaft Yoke Control Arm (front and rear) Bearing Carrier Transmission (upper pivot point) Polaris Premium U-Joint Lube Grease fittings (3 pumps maximum) every 500 miles (800 km), before long periods of storage, or after pressure washing or submerging. Front Prop Shaft Yoke Transmission Upper Pivot Point Bearing Carrier Control Arms 73 Lubrication Guide MAINTENANCE Check...
... Demand Drive Unit Premium Demand Drive Hub See page 81. (Front Gearcase) Fluid Front Prop Shaft Yoke Control Arm (front and rear) Bearing Carrier Transmission (upper pivot point) Polaris Premium U-Joint Lube Grease fittings (3 pumps maximum) every 500 miles (800 km), before long periods of storage, or after pressure washing or submerging. Front Prop Shaft Yoke Transmission Upper Pivot Point Bearing Carrier Control Arms 73 Lubrication Guide MAINTENANCE Check...
Owners Manual
Page 97
... headlight assembly. 4. Remove the lens cover. 2. WARNING Poor lighting while driving can cause serious burns to secure the headlamp. 1. From the rear of the lamp. Remove the lamp and replace it with bare fingers. MAINTENANCE Lights When servicing a halogen lamp, don't touch the lamp with a new lamp. 3. Reinstall the lens cover. Screw Harness Taillight/Brakelight Lamp Replacement Lamp Cover 94 Wash the headlights frequently to cool before servicing...
... headlight assembly. 4. Remove the lens cover. 2. WARNING Poor lighting while driving can cause serious burns to secure the headlamp. 1. From the rear of the lamp. Remove the lamp and replace it with bare fingers. MAINTENANCE Lights When servicing a halogen lamp, don't touch the lamp with a new lamp. 3. Reinstall the lens cover. Screw Harness Taillight/Brakelight Lamp Replacement Lamp Cover 94 Wash the headlights frequently to cool before servicing...
Owners Manual
Page 115
... the engine is not used, the fuel tank, fuel lines, and carburetor should be forced in the Periodic Maintenance Chart beginning on page 68. • Demand drive unit (front gearcase) • Transmission • Brake fluid (change every two years and any time the fluid looks dark or contaminated) Fog the Engine 1. Remove the spark plug. Oil will be completely drained of engine oil into the cylinder. 4. Reinstall the spark plug. If Polaris fuel system...
... the engine is not used, the fuel tank, fuel lines, and carburetor should be forced in the Periodic Maintenance Chart beginning on page 68. • Demand drive unit (front gearcase) • Transmission • Brake fluid (change every two years and any time the fluid looks dark or contaminated) Fog the Engine 1. Remove the spark plug. Oil will be completely drained of engine oil into the cylinder. 4. Reinstall the spark plug. If Polaris fuel system...
Owners Manual
Page 120
... drive system can cause poor performance, overheating or PVT or engine damage. Start the engine and allow more information about jetting the ATV for each 1000-foot (304.8 m) increase in your Polaris dealer, are favorable, the carburetor can be adjusted. 1. Turn the screw in gear. 2. Idle Adjuster 117 Although this power cannot be made to lower RPM. Above 6000 feet (1800 m) the engine air/fuel...
... drive system can cause poor performance, overheating or PVT or engine damage. Start the engine and allow more information about jetting the ATV for each 1000-foot (304.8 m) increase in your Polaris dealer, are favorable, the carburetor can be adjusted. 1. Turn the screw in gear. 2. Idle Adjuster 117 Although this power cannot be made to lower RPM. Above 6000 feet (1800 m) the engine air/fuel...
Owners Manual
Page 123
... damage if repeated leaking occurs. Use the throttle quickly and effectively. Slippage from failure to engage Climbing over large clutch. Slow/easy clutch engage- RPM/low ground speed Utility use fast, aggressive throttle application to Always warm up the belt by operating below freezing. Poor engine performance Check for fouled plugs or foreign material in a new belt and/or clutch. Operate 5 miles (8 km) or...
... damage if repeated leaking occurs. Use the throttle quickly and effectively. Slippage from failure to engage Climbing over large clutch. Slow/easy clutch engage- RPM/low ground speed Utility use fast, aggressive throttle application to Always warm up the belt by operating below freezing. Poor engine performance Check for fouled plugs or foreign material in a new belt and/or clutch. Operate 5 miles (8 km) or...
Owners Manual
Page 127
SPECIFICATIONS Hawkeye 2X4 Gross Vehicle Weight Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Demand Drive Fluid Front Rack Capacity Rear Rack Capacity Hitch Tongue Weight Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length Overall Width Overall Height Wheelbase Ground Clearance Minimum Turning Radius Engine Model Number/Type Lubrication Engine Cooling Displacement Bore x Stroke Alternator Output Compression Ratio Carburetor Pilot Jet Main Jet Needle Jet Jet Needle Pilot Air Jet Ignition System Ignition Timing Spark Plug / Gap Driving System Type Shift...
SPECIFICATIONS Hawkeye 2X4 Gross Vehicle Weight Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Demand Drive Fluid Front Rack Capacity Rear Rack Capacity Hitch Tongue Weight Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length Overall Width Overall Height Wheelbase Ground Clearance Minimum Turning Radius Engine Model Number/Type Lubrication Engine Cooling Displacement Bore x Stroke Alternator Output Compression Ratio Carburetor Pilot Jet Main Jet Needle Jet Jet Needle Pilot Air Jet Ignition System Ignition Timing Spark Plug / Gap Driving System Type Shift...
Owners Manual
Page 129
SPECIFICATIONS Hawkeye 4X4 Gross Vehicle Weight Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Demand Drive Fluid Front Rack Capacity Rear Rack Capacity Hitch Tongue Weight Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length Overall Width Overall Height Wheelbase Ground Clearance Minimum Turning Radius Engine Model Number/Type Lubrication Engine Cooling Displacement Bore x Stroke Alternator Output Compression Ratio Carburetor Pilot Jet Main Jet Needle Jet Jet Needle Pilot Air Jet Ignition System Ignition Timing Spark Plug / Gap Driving System Type Shift...
SPECIFICATIONS Hawkeye 4X4 Gross Vehicle Weight Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Demand Drive Fluid Front Rack Capacity Rear Rack Capacity Hitch Tongue Weight Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length Overall Width Overall Height Wheelbase Ground Clearance Minimum Turning Radius Engine Model Number/Type Lubrication Engine Cooling Displacement Bore x Stroke Alternator Output Compression Ratio Carburetor Pilot Jet Main Jet Needle Jet Jet Needle Pilot Air Jet Ignition System Ignition Timing Spark Plug / Gap Driving System Type Shift...
Owners Manual
Page 133
... authorized to state. however, you may use of the Warranty Registration form to perform warranty service. This warranty gives you specific legal rights, and you may also have other warranty terms will meet the efficiency requirements of non-recommended lubricants may cause engine damage. Engine Oil 1. Polaris suggests that the spark arrestor in this vehicle will remain in accordance with your ATV. 2. Some...
... authorized to state. however, you may use of the Warranty Registration form to perform warranty service. This warranty gives you specific legal rights, and you may also have other warranty terms will meet the efficiency requirements of non-recommended lubricants may cause engine damage. Engine Oil 1. Polaris suggests that the spark arrestor in this vehicle will remain in accordance with your ATV. 2. Some...
Owners Manual
Page 134
... Safety Recalls. This policy does not apply to obtain documentation from Polaris Industries. Outside the Country where your warranty coverage. Dealers may also be sure to contact Polaris Customer Assistance and the customs department of your move . If You Move: If you should consult an authorized dealer to perform the warranty repair. This policy does not apply to vehicles...
... Safety Recalls. This policy does not apply to obtain documentation from Polaris Industries. Outside the Country where your warranty coverage. Dealers may also be sure to contact Polaris Customer Assistance and the customs department of your move . If You Move: If you should consult an authorized dealer to perform the warranty repair. This policy does not apply to vehicles...
Owners Manual
Page 139
...Replacement ...Headlight Beam Adjustment...Taillight/Brakelight...Lubrication Guide ...94 93 94 73 S Safety Decals "No Passenger" Warning ...8 Age 16 Warning ...8 All Wheel Drive Switch ...9 Clutch Cover Warning ...9 Discretionary Warning ...7 General Warning...6 Hitch Capacity Label ...9 Rack Warning, Front and Rear . . 9 Reverse Override Warning ...9 Tire Pressure/Load Warning...7 Safety Training ...13 Severe Use ...68 Side Panel Removal ...88 Sidehilling...58 Signal Words ...14 Spark Arrestor...99 Spark Plugs ...96-97 Spring Adjustments ...115 Starting the Engine ...50-51 Steering Assembly...
...Replacement ...Headlight Beam Adjustment...Taillight/Brakelight...Lubrication Guide ...94 93 94 73 S Safety Decals "No Passenger" Warning ...8 Age 16 Warning ...8 All Wheel Drive Switch ...9 Clutch Cover Warning ...9 Discretionary Warning ...7 General Warning...6 Hitch Capacity Label ...9 Rack Warning, Front and Rear . . 9 Reverse Override Warning ...9 Tire Pressure/Load Warning...7 Safety Training ...13 Severe Use ...68 Side Panel Removal ...88 Sidehilling...58 Signal Words ...14 Spark Arrestor...99 Spark Plugs ...96-97 Spring Adjustments ...115 Starting the Engine ...50-51 Steering Assembly...