Owners Manual
Page 5
... 2006 Polaris Sales Inc. Due to constant improvements in the design and quality of Polaris Industries Inc. No liability can be accepted for reference use only. All information contained within , whether whole or in U.S.A. 2007 RANGER 4X4 700 EFI/RANGER 6X6 700 EFI Owner's Manual P/N 9920636 2 Depictions and/or procedures in this publication is based on the latest product information at the time of...
... 2006 Polaris Sales Inc. Due to constant improvements in the design and quality of Polaris Industries Inc. No liability can be accepted for reference use only. All information contained within , whether whole or in U.S.A. 2007 RANGER 4X4 700 EFI/RANGER 6X6 700 EFI Owner's Manual P/N 9920636 2 Depictions and/or procedures in this publication is based on the latest product information at the time of...
Owners Manual
Page 10
... OWNER'S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT. Discretionary Warning WARNING Improper vehicle use throttle and brakes gradually. Shift Caution 7 NEVER: • Operate on hilly terrain, use can be used as an emergency or parking brake only. To prevent flipover, avoid sharp turns. THIS GENERAL PURPOSE OFF-ROAD UTILITY VEHICLE DOES NOT MEET FEDERAL MOTOR VEHICLE SAFETY STANDARDS FOR ON-ROAD VEHICLES. Safety Decals and Locations Shift Caution SAFETY CAUTION To avoid transmission...
... OWNER'S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT. Discretionary Warning WARNING Improper vehicle use throttle and brakes gradually. Shift Caution 7 NEVER: • Operate on hilly terrain, use can be used as an emergency or parking brake only. To prevent flipover, avoid sharp turns. THIS GENERAL PURPOSE OFF-ROAD UTILITY VEHICLE DOES NOT MEET FEDERAL MOTOR VEHICLE SAFETY STANDARDS FOR ON-ROAD VEHICLES. Safety Decals and Locations Shift Caution SAFETY CAUTION To avoid transmission...
Owners Manual
Page 16
... general public. The warranty on the vehicle. 13 NOTE: The addition of the vehicle. Use only Polaris-approved accessories, and familiarize yourself with any modifications, especially those for these purposes. Operator Safety WARNING SAFETY Make sure your RANGER is designed. Modifications may change the handling characteristics of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may also create...
... general public. The warranty on the vehicle. 13 NOTE: The addition of the vehicle. Use only Polaris-approved accessories, and familiarize yourself with any modifications, especially those for these purposes. Operator Safety WARNING SAFETY Make sure your RANGER is designed. Modifications may change the handling characteristics of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may also create...
Owners Manual
Page 29
... start-up for proper diagnosis. 1. Fuel Gauge - Check Engine Warning Indicator - Do not operate the vehicle if this occurs, take the vehicle to clear the warning. 6. FEATURES AND CONTROLS Instrument Cluster Rider Information Center The rider information center is applied. If this warning appears. AWD Indicator - The segments of the fuel gauge show the level of fuel in the AWD posi1 tion. 3. All segments will flash, FUEL will display in the instrument cluster. Gear...
... start-up for proper diagnosis. 1. Fuel Gauge - Check Engine Warning Indicator - Do not operate the vehicle if this occurs, take the vehicle to clear the warning. 6. FEATURES AND CONTROLS Instrument Cluster Rider Information Center The rider information center is applied. If this warning appears. AWD Indicator - The segments of the fuel gauge show the level of fuel in the AWD posi1 tion. 3. All segments will flash, FUEL will display in the instrument cluster. Gear...
Owners Manual
Page 35
... Error: Defective ECU Engine Temp Sensor Circuit: Short to Ground Engine Temp Sensor Circuit: Open or Short to Battery Injector 1: Open Load Injector 1: Short Circuit to Ground Injector 1: Short Circuit to Battery Injector 2: Open Load Injector 2: Short Circuit to Ground Injector 2: Short Circuit to Battery Rear Differential: Open Load (RANGER 4X4 only) Rear Differential: Short Circuit to Ground (RANGER 4X4 only) Rear Differential: Short Circuit to Battery (RANGER 4X4 only) Engine Temp Lamp: Open Load...
... Error: Defective ECU Engine Temp Sensor Circuit: Short to Ground Engine Temp Sensor Circuit: Open or Short to Battery Injector 1: Open Load Injector 1: Short Circuit to Ground Injector 1: Short Circuit to Battery Injector 2: Open Load Injector 2: Short Circuit to Ground Injector 2: Short Circuit to Battery Rear Differential: Open Load (RANGER 4X4 only) Rear Differential: Short Circuit to Ground (RANGER 4X4 only) Rear Differential: Short Circuit to Battery (RANGER 4X4 only) Engine Temp Lamp: Open Load...
Owners Manual
Page 40
... the headlights. Turn the key to the START position to the ON position when released. Move the rocker switch to the center position (4X4 models) to operate independently (1WD). Electrical circuits are off, except Acc, 12V. The key returns to engage the electric starter. OFF ON START AWD/Differential Switch (if equipped) Light Switch Ignition Switch The engine is off . High Beam Low Beam OFF AWD/Differential Lock Switch The AWD/Differential Switch has three positions: All Wheel Drive (AWD), Differential Lock/Two Wheel Drive (2WD...
... the headlights. Turn the key to the START position to the ON position when released. Move the rocker switch to the center position (4X4 models) to operate independently (1WD). Electrical circuits are off, except Acc, 12V. The key returns to engage the electric starter. OFF ON START AWD/Differential Switch (if equipped) Light Switch Ignition Switch The engine is off . High Beam Low Beam OFF AWD/Differential Lock Switch The AWD/Differential Switch has three positions: All Wheel Drive (AWD), Differential Lock/Two Wheel Drive (2WD...
Owners Manual
Page 41
... fuel tank with vehicle operation and handling. 4. During the break-in period, change both the oil and the filter at full throttle or high speeds for extended periods during the first three hours of operation will result in more efficient performance and longer life for the engine. Perform the following procedures carefully. OPERATION Vehicle Break-In Period The break-in period for your new Polaris RANGER...
... fuel tank with vehicle operation and handling. 4. During the break-in period, change both the oil and the filter at full throttle or high speeds for extended periods during the first three hours of operation will result in more efficient performance and longer life for the engine. Perform the following procedures carefully. OPERATION Vehicle Break-In Period The break-in period for your new Polaris RANGER...
Owners Manual
Page 56
... recommended weight for the vehicle. Model RANGER 4x4 EFI RANGER 6X6 EFI Total Towed Load Weight (Level Ground) 1500 lbs. (681 kg) 1750 lbs. (794 kg) Total Towed Load Weight (15° grade) 850 lbs. (386 kg) 1000 lbs. (454 kg) Total Hitch Vertical Weight 150 lbs. (68.1 kg) 150 lbs. (68.1 kg) Maximum Towing Speed 10 mph (16 kph) 10 mph (16 kph) Belt Life To extend belt life...
... recommended weight for the vehicle. Model RANGER 4x4 EFI RANGER 6X6 EFI Total Towed Load Weight (Level Ground) 1500 lbs. (681 kg) 1750 lbs. (794 kg) Total Towed Load Weight (15° grade) 850 lbs. (386 kg) 1000 lbs. (454 kg) Total Hitch Vertical Weight 150 lbs. (68.1 kg) 150 lbs. (68.1 kg) Maximum Towing Speed 10 mph (16 kph) 10 mph (16 kph) Belt Life To extend belt life...
Owners Manual
Page 59
... the vehicle is in AWD. The AWD switch may remain in two-wheel drive. There is no limit to AWD while the rear wheels are driving, they will not release until the rear wheels regain traction. CAUTION Switching to the length of time the vehicle may be possible for the front gearcase to remain locked unnecessarily. Disengaging AWD Under certain conditions, it may cause severe drive shaft and clutch damage. When the RANGER 4X4 AWD switch...
... the vehicle is in AWD. The AWD switch may remain in two-wheel drive. There is no limit to AWD while the rear wheels are driving, they will not release until the rear wheels regain traction. CAUTION Switching to the length of time the vehicle may be possible for the front gearcase to remain locked unnecessarily. Disengaging AWD Under certain conditions, it may cause severe drive shaft and clutch damage. When the RANGER 4X4 AWD switch...
Owners Manual
Page 63
... suspension X Rear suspension Tires X Brake fluid level X Brake pedal travel Brake system Wheels/fasteners Frame fasteners X Engine oil level X Air filter, pre-filter E X Air box sediment E tube Coolant (if applicable) Headlamp/tail lamp X Air filter, E main element X Brake pad wear Q Battery X Front Gearcase Oil (if equipped) X Middle Gearcase Oil (if equipped) X Rear gearcase oil (if equipped) X Transmission oil X Perform these services. 60 test Inspect level; MAINTENANCE Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first. replace as...
... suspension X Rear suspension Tires X Brake fluid level X Brake pedal travel Brake system Wheels/fasteners Frame fasteners X Engine oil level X Air filter, pre-filter E X Air box sediment E tube Coolant (if applicable) Headlamp/tail lamp X Air filter, E main element X Brake pad wear Q Battery X Front Gearcase Oil (if equipped) X Middle Gearcase Oil (if equipped) X Rear gearcase oil (if equipped) X Transmission oil X Perform these services. 60 test Inspect level; MAINTENANCE Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first. replace as...
Owners Manual
Page 65
...to water, mud, etc. E Emission Control System Service - 4 Cycle (California). Q Front wheel Q Brake fluid Spark arrestor Idle speed Q Toe adjustment Q Auxiliary brake (if X equipped) Headlight aim X Perform these services 62 re Replace yearly Inspect; Inspect; adjust when parts are replaced Inspect daily; replace as needed 100 H 100 H 100 H 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M 12M 12 M 12 M Q Fuel filter X Radiator (in applicable) X Cooling Hoses X Engine mounts Exhaust muffler/ pipe X Spark plug E Q Ignition timing X Wiring Q Clutches (drive and...
...to water, mud, etc. E Emission Control System Service - 4 Cycle (California). Q Front wheel Q Brake fluid Spark arrestor Idle speed Q Toe adjustment Q Auxiliary brake (if X equipped) Headlight aim X Perform these services 62 re Replace yearly Inspect; Inspect; adjust when parts are replaced Inspect daily; replace as needed 100 H 100 H 100 H 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M 12M 12 M 12 M Q Fuel filter X Radiator (in applicable) X Cooling Hoses X Engine mounts Exhaust muffler/ pipe X Spark plug E Q Ignition timing X Wiring Q Clutches (drive and...
Owners Manual
Page 92
... level ground. 2. Position the vehicle on page 58. 1. Torque to the outside mounting holes. 3. Suspension Adjustment (4X4) The 4X4 rear suspension may be 0.8"-1.0" (20-25 mm) of freeplay. 4. Outside Mounting Holes Inside Mounting Holes Cam Rear Spring Adjustment The rear shock absorber springs are adjusted by an authorized Polaris dealer. There should be adjusted to increase or decrease spring tension. 89 Reinstall the shock mounting bolts. lbs. (40 Nm). Lightly turn the steering wheel...
... level ground. 2. Position the vehicle on page 58. 1. Torque to the outside mounting holes. 3. Suspension Adjustment (4X4) The 4X4 rear suspension may be 0.8"-1.0" (20-25 mm) of freeplay. 4. Outside Mounting Holes Inside Mounting Holes Cam Rear Spring Adjustment The rear shock absorber springs are adjusted by an authorized Polaris dealer. There should be adjusted to increase or decrease spring tension. 89 Reinstall the shock mounting bolts. lbs. (40 Nm). Lightly turn the steering wheel...
Owners Manual
Page 97
... brakes. Start the engine. NOTE: Include the weight of the hood assembly. 6. Place the vehicle on the seat while performing this step. 5. Turn the adjustment screw to the ON position. 2. Brake Lights When the brake pedal is properly adjusted. NOTE: The lights are part of a rider on a level surface with hood lifted. The most intense part of driver's headlight with the headlight approximately 25 ft. (7.6 m) from the floor to the center...
... brakes. Start the engine. NOTE: Include the weight of the hood assembly. 6. Place the vehicle on the seat while performing this step. 5. Turn the adjustment screw to the ON position. 2. Brake Lights When the brake pedal is properly adjusted. NOTE: The lights are part of a rider on a level surface with hood lifted. The most intense part of driver's headlight with the headlight approximately 25 ft. (7.6 m) from the floor to the center...
Owners Manual
Page 111
Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box (L x W x H) Ground Clearance Min. SPECIFICATIONS RANGER 4X4 EFI Gross Vehicle Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2750 lbs. (1247 kg) 9 gal. (34 l) 2 qts. (2.1 l) 3.25 qts. (3 l) 1500 lbs. (681 kg 150 lbs. (68 kg) 1000 lbs. (454 kg) 113...
Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box (L x W x H) Ground Clearance Min. SPECIFICATIONS RANGER 4X4 EFI Gross Vehicle Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2750 lbs. (1247 kg) 9 gal. (34 l) 2 qts. (2.1 l) 3.25 qts. (3 l) 1500 lbs. (681 kg 150 lbs. (68 kg) 1000 lbs. (454 kg) 113...
Owners Manual
Page 113
Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box (L x W x H) Ground Clearance Min. SPECIFICATIONS RANGER 6X6 EFI Gross Vehicle Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Max. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Center Suspension Rear Suspension 2900 lbs. (1317 kg) 9 gal. (34 l) 2 qts. (2.1 l) 3.25 qts. (3 l) 1750 lbs. (794 kg) 1250 lbs. (567 kg) 120 in. (304.8 cm) 60...
Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box (L x W x H) Ground Clearance Min. SPECIFICATIONS RANGER 6X6 EFI Gross Vehicle Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Max. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Center Suspension Rear Suspension 2900 lbs. (1317 kg) 9 gal. (34 l) 2 qts. (2.1 l) 3.25 qts. (3 l) 1750 lbs. (794 kg) 1250 lbs. (567 kg) 120 in. (304.8 cm) 60...
Owners Manual
Page 122
... authorized Polaris dealer. You should take your vehicle to obtain documentation from a private citizen outside of your vehicle. Exported Vehicles WARRANTY EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to perform the warranty repair. Upon...
... authorized Polaris dealer. You should take your vehicle to obtain documentation from a private citizen outside of your vehicle. Exported Vehicles WARRANTY EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to perform the warranty repair. Upon...
Owners Manual
Page 125
... a reasonable amount of the required maintenance listed in your Owner's Safety and Maintenance Manual (herein "Owner's Manual"). The warranty repairs should be warranted for the period of time up to the first scheduled replacement of that the LSI engine (1) has been designed, built, and equipped at 1-763-417-8650. Any warranted part which is Covered Under This Warranty Repair and/or replacement of any warranted emission-related...
... a reasonable amount of the required maintenance listed in your Owner's Safety and Maintenance Manual (herein "Owner's Manual"). The warranty repairs should be warranted for the period of time up to the first scheduled replacement of that the LSI engine (1) has been designed, built, and equipped at 1-763-417-8650. Any warranted part which is Covered Under This Warranty Repair and/or replacement of any warranted emission-related...
Owners Manual
Page 131
... A Accessory Outlet ...34 Adding Coolant ...77 Adjustment, Headlight Beam...94 Adjustment, Park Brake...88 Adjustment, Rear Spring ...89 Adjustment, Rear Suspension ...89 Adjustment, Throttle Freeplay...86 Age Restrictions...8 Air Filter ...83 Air Filter Cleaning...83 All Wheel Drive...56 All Wheel Drive Lock Switch ...37 Arrestor, Spark, Warning...84 Auxiliary Outlet ...34 AWD ...56 AWD Diagnostics ...29 AWD/Differential Lock Switch...37 Axle Nut Torque ...91 C Changing Coolant ...77 Changing Gears ...35 Changing Oil Front Gearcase...71 Middle Gearcase ...72 Rear Gearcase ...74 Transmission...
... A Accessory Outlet ...34 Adding Coolant ...77 Adjustment, Headlight Beam...94 Adjustment, Park Brake...88 Adjustment, Rear Spring ...89 Adjustment, Rear Suspension ...89 Adjustment, Throttle Freeplay...86 Age Restrictions...8 Air Filter ...83 Air Filter Cleaning...83 All Wheel Drive...56 All Wheel Drive Lock Switch ...37 Arrestor, Spark, Warning...84 Auxiliary Outlet ...34 AWD ...56 AWD Diagnostics ...29 AWD/Differential Lock Switch...37 Axle Nut Torque ...91 C Changing Coolant ...77 Changing Gears ...35 Changing Oil Front Gearcase...71 Middle Gearcase ...72 Rear Gearcase ...74 Transmission...
Owners Manual
Page 132
...Battery...98 Installation, Wheels ...92 Instrument Cluster ...25-32 Interference, Electromagnetic...57 F Fan, Cooling ...78 Filling the Battery ...99 Filter Care During Storage ...105 Filter Cleaning, Air ...83 Filter Cleaning, Fuel ...83 Filter Systems ...83 Filter, Air ...83 Filter, Fuel...83 Fluid Levels During Storage...105 Fluid, Battery ...99 Fluid, Brake ...87 Fogging the Engine ...106 Fouled Plugs ...76 Freeplay Adjustment, Throttle ...86 Freeplay, Steering Wheel ...89 Front Gearcase Lubrication ...71 Oil Change ...71 Oil Check ...71 K Key, Maintenance Chart ...59 Kilometers to Miles...
...Battery...98 Installation, Wheels ...92 Instrument Cluster ...25-32 Interference, Electromagnetic...57 F Fan, Cooling ...78 Filling the Battery ...99 Filter Care During Storage ...105 Filter Cleaning, Air ...83 Filter Cleaning, Fuel ...83 Filter Systems ...83 Filter, Air ...83 Filter, Fuel...83 Fluid Levels During Storage...105 Fluid, Battery ...99 Fluid, Brake ...87 Fogging the Engine ...106 Fouled Plugs ...76 Freeplay Adjustment, Throttle ...86 Freeplay, Steering Wheel ...89 Front Gearcase Lubrication ...71 Oil Change ...71 Oil Check ...71 K Key, Maintenance Chart ...59 Kilometers to Miles...
Owners Manual
Page 134
... 107 Replacement, Headlight Lamp ...93 Reverse ...48 Rider Information Center ...26-32 RPM, Idle, Throttle Body ...86 S Suspension Adjustment, Rear ...Switches AWD Switch...Differential Lock Switch ...Ignition ...Light ...89 37 37 37 37 T Tachometer ...27, 29 Throttle Freeplay Adjustment...86 Throttle Freeplay Inspection...85 Throttle Pedal ...36 Throttle System...85 Tire Pressure ...5 Tire Tread Depth...91 Tires ...91-92 Torque, Axle Nuts ...91 Torque, Spark Plug ...75 Torque, Wheel Nut ...91 Towing Loads ...53 Towing Speed ...53 Trailer Hitch ...24 Transmission Lubrication ...69 Oil Change...
... 107 Replacement, Headlight Lamp ...93 Reverse ...48 Rider Information Center ...26-32 RPM, Idle, Throttle Body ...86 S Suspension Adjustment, Rear ...Switches AWD Switch...Differential Lock Switch ...Ignition ...Light ...89 37 37 37 37 T Tachometer ...27, 29 Throttle Freeplay Adjustment...86 Throttle Freeplay Inspection...85 Throttle Pedal ...36 Throttle System...85 Tire Pressure ...5 Tire Tread Depth...91 Tires ...91-92 Torque, Axle Nuts ...91 Torque, Spark Plug ...75 Torque, Wheel Nut ...91 Towing Loads ...53 Towing Speed ...53 Trailer Hitch ...24 Transmission Lubrication ...69 Oil Change...