Owners Manual
Page 5
... a trademark of Polaris Industries Inc. Owner's Manual P/N 9921065 2008 600/700 IQ / 600 IQ LX / 600 IQ Touring / 600/700 Switchback 2 Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in part, is based on the latest product information at the time of the depictions...
... a trademark of Polaris Industries Inc. Owner's Manual P/N 9921065 2008 600/700 IQ / 600 IQ LX / 600 IQ Touring / 600/700 Switchback 2 Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in part, is based on the latest product information at the time of the depictions...
Owners Manual
Page 12
... designed. DO NOT MODIFY YOUR MACHINE. Operator Safety SAFETY Follow the recommended maintenance program beginning on page 90 of this manual to ensure that increase speed or power. Modifications may occur at higher speeds. WARNING Driving a snowmobile requires your reaction time. The warranty on the snowmobile are designed and tested to increase the speed or power of the snowmobile. 9 DO NOT drink alcohol...
... designed. DO NOT MODIFY YOUR MACHINE. Operator Safety SAFETY Follow the recommended maintenance program beginning on page 90 of this manual to ensure that increase speed or power. Modifications may occur at higher speeds. WARNING Driving a snowmobile requires your reaction time. The warranty on the snowmobile are designed and tested to increase the speed or power of the snowmobile. 9 DO NOT drink alcohol...
Owners Manual
Page 13
... having your vehicle. 10 Turn off the ignition, raise the hood, make the adjustment, secure shields and guards, secure the hood, and then restart the engine to check its operation. Rider positions may vary with experience and the features available on the handlebar grips for proper control. Riding Position Operating a snowmobile requires skill and balance for proper throttle, brake and steering control. WARNING Serious...
... having your vehicle. 10 Turn off the ignition, raise the hood, make the adjustment, secure shields and guards, secure the hood, and then restart the engine to check its operation. Rider positions may vary with experience and the features available on the handlebar grips for proper control. Riding Position Operating a snowmobile requires skill and balance for proper throttle, brake and steering control. WARNING Serious...
Owners Manual
Page 15
... cognitive or physical disabilities have an increased risk of loss of control, which could result in a group of building a fire, and a two-way radio or cellular telephone. SAFETY Operator Safety Disabled Operators Safe operation of Spark Plugs Tow Rope Extra Oil Fuel Deicer Winter Survival Kit Trail Map Owner's Manual First Aid Kit Tool Kit 12 Always tell someone where you're going and how...
... cognitive or physical disabilities have an increased risk of loss of control, which could result in a group of building a fire, and a two-way radio or cellular telephone. SAFETY Operator Safety Disabled Operators Safe operation of Spark Plugs Tow Rope Extra Oil Fuel Deicer Winter Survival Kit Trail Map Owner's Manual First Aid Kit Tool Kit 12 Always tell someone where you're going and how...
Owners Manual
Page 22
... through the steering system and skis, maximum control is achieved by your dealer. Cold Weather Drive-Away Whenever your snowmobile has been parked for lighter operators or machines designed to service the clutches. Maneuverability will change for a length of your body weight. The clutch is dynamically balanced before attempting to the engine may disrupt this precision balancing and create an unstable condition. Each clutch is...
... through the steering system and skis, maximum control is achieved by your dealer. Cold Weather Drive-Away Whenever your snowmobile has been parked for lighter operators or machines designed to service the clutches. Maneuverability will change for a length of your body weight. The clutch is dynamically balanced before attempting to the engine may disrupt this precision balancing and create an unstable condition. Each clutch is...
Owners Manual
Page 24
... Safety SAFETY Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may injure your back because of spinal compression that could occur when the snowmobile impacts the ground. Leave enough distance between snowmobiles to provide ample stopping room and to use . • Be courteous to oncoming traffic by dimming your headlights and reducing your speed...
... Safety SAFETY Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may injure your back because of spinal compression that could occur when the snowmobile impacts the ground. Leave enough distance between snowmobiles to provide ample stopping room and to use . • Be courteous to oncoming traffic by dimming your headlights and reducing your speed...
Owners Manual
Page 29
SAFETY Safety Decals and Locations Operation Warning • To avoid serious injury or death, read and understand all warnings and the Owner's Manual before or while operating this vehicle. • This vehicle is latched. If manual is missing, contact a Polaris dealer for a replacement. • This vehicle is capable of braking ability. • Parking brake may cause fading or sudden loss of high speeds. A passenger reduces your ability to control the...
SAFETY Safety Decals and Locations Operation Warning • To avoid serious injury or death, read and understand all warnings and the Owner's Manual before or while operating this vehicle. • This vehicle is latched. If manual is missing, contact a Polaris dealer for a replacement. • This vehicle is capable of braking ability. • Parking brake may cause fading or sudden loss of high speeds. A passenger reduces your ability to control the...
Owners Manual
Page 85
.... 1. Start the engine and allow restarting. + n Throttle Safety Switch The throttle safety switch is designed to stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to idle. 3. Hold the throttle lever pin stationary by your dealer. A properly functioning switch must shut down the engine. 82 OPERATION n Engine Stop Switch Push down on the engine stop switch (+) to ground out the ignition...
.... 1. Start the engine and allow restarting. + n Throttle Safety Switch The throttle safety switch is designed to stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to idle. 3. Hold the throttle lever pin stationary by your dealer. A properly functioning switch must shut down the engine. 82 OPERATION n Engine Stop Switch Push down on the engine stop switch (+) to ground out the ignition...
Owners Manual
Page 87
See page 82 for stopping the snowmobile in the event of an emergency. SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit 84 OPERATION Emergency Stopping The following chart lists methods for more information about the engine stop switch and throttle safety switch.
See page 82 for stopping the snowmobile in the event of an emergency. SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit 84 OPERATION Emergency Stopping The following chart lists methods for more information about the engine stop switch and throttle safety switch.
Owners Manual
Page 90
... before towing, and have no braking power and can result in serious damage to the engine and drive system. The front bumper is not designed for this type of use the front bumper to pull...warnings and understand the proper hitch functions. CAUTION Towing a disabled snowmobile with the drive belt in place can easily collide with a rope have someone ride on the towed snowmobile to operate the brake and steering when necessary. If passengers are to be used. Remove the key and cover the machine. Remove the drive belt before towing. 87 WARNING Objects towed with the rear...
... before towing, and have no braking power and can result in serious damage to the engine and drive system. The front bumper is not designed for this type of use the front bumper to pull...warnings and understand the proper hitch functions. CAUTION Towing a disabled snowmobile with the drive belt in place can easily collide with a rope have someone ride on the towed snowmobile to operate the brake and steering when necessary. If passengers are to be used. Remove the key and cover the machine. Remove the drive belt before towing. 87 WARNING Objects towed with the rear...
Owners Manual
Page 108
..., air lock or engine damage may result. Elevate the front of the machine slightly to assist in the bleeding. 8. Start the engine and run at a fast idle for the correct part. Fill as required. 7. Cooling System MAINTENANCE Bleeding the Cooling System WARNING Steam and hot liquids will not allow the recovery system to function properly. If the pressure cap needs replacement, contact your skin. Perform...
..., air lock or engine damage may result. Elevate the front of the machine slightly to assist in the bleeding. 8. Start the engine and run at a fast idle for the correct part. Fill as required. 7. Cooling System MAINTENANCE Bleeding the Cooling System WARNING Steam and hot liquids will not allow the recovery system to function properly. If the pressure cap needs replacement, contact your skin. Perform...
Owners Manual
Page 115
... . 3. IQ/SwitchBack 1. Reinstall the taillight lens. Remove the lens. 2. Install a new bulb. Reach into the compartment and locate the socket assembly above the door opening. 3. Remove the screws securing the taillight lens. Reassemble all components. 3 2 Taillight/Brakelight Replacement 1 112 Carefully pull the socket assembly away from the taillight. 5. Remove the screws (1) securing the taillight housing (2). 2. MAINTENANCE Lights IQ LX 1.
... . 3. IQ/SwitchBack 1. Reinstall the taillight lens. Remove the lens. 2. Install a new bulb. Reach into the compartment and locate the socket assembly above the door opening. 3. Remove the screws securing the taillight lens. Reassemble all components. 3 2 Taillight/Brakelight Replacement 1 112 Carefully pull the socket assembly away from the taillight. 5. Remove the screws (1) securing the taillight housing (2). 2. MAINTENANCE Lights IQ LX 1.
Owners Manual
Page 140
... receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Length of time and conditions of your Polaris dealer for replacement parts, service or warranty. Polaris Customer Service United States: 1-888-704-5290 Canada: 1-204-925-7100 137 Service and Warranty Information WARRANTY Obtaining Service and Warranty Assistance Read and understand the service data and the Polaris warranty information contained in...
... receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Length of time and conditions of your Polaris dealer for replacement parts, service or warranty. Polaris Customer Service United States: 1-888-704-5290 Canada: 1-204-925-7100 137 Service and Warranty Information WARRANTY Obtaining Service and Warranty Assistance Read and understand the service data and the Polaris warranty information contained in...
Owners Manual
Page 143
... is needed. Engine Oil 1. WARRANTY Limitations of Polaris engine oil. 2. Some states do not allow limitations on how long an implied warranty lasts, so the above terms are void because of non-recommended lubricants may cause engine damage. How to Obtain Warranty Service If your snowmobile requires warranty service, you must take it to a Polaris dealer authorized to perform warranty service. If any Polaris Servicing Dealer to repair Polaris snowmobiles.
... is needed. Engine Oil 1. WARRANTY Limitations of Polaris engine oil. 2. Some states do not allow limitations on how long an implied warranty lasts, so the above terms are void because of non-recommended lubricants may cause engine damage. How to Obtain Warranty Service If your snowmobile requires warranty service, you must take it to a Polaris dealer authorized to perform warranty service. If any Polaris Servicing Dealer to repair Polaris snowmobiles.
Owners Manual
Page 144
... result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for lubrication and maintenance as oil, grease, etc. The following...
... result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for lubrication and maintenance as oil, grease, etc. The following...
Owners Manual
Page 145
... Year Engine Service Contract is limited to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. • Non wear related throttle body parts are covered. Coverage on all eligible new and unused snowmobiles that were Snow Checked through any Polaris snowmobile dealer. Coverage Coverage for racing are excluded from coverage. Gaskets are covered, as are intake and exhaust manifolds excluding paint coverage. • Electrical coverage is automatic...
... Year Engine Service Contract is limited to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. • Non wear related throttle body parts are covered. Coverage on all eligible new and unused snowmobiles that were Snow Checked through any Polaris snowmobile dealer. Coverage Coverage for racing are excluded from coverage. Gaskets are covered, as are intake and exhaust manifolds excluding paint coverage. • Electrical coverage is automatic...
Owners Manual
Page 146
... perform the warranty repair. You may not give authorization for export from a private citizen outside of the selling dealer's authorized location as your vehicle. If Purchased From A Private Party: If you purchase a Polaris product from Polaris Industries. You must be authorized to continue your new country. Exported Vehicles WARRANTY EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE...
... perform the warranty repair. You may not give authorization for export from a private citizen outside of the selling dealer's authorized location as your vehicle. If Purchased From A Private Party: If you purchase a Polaris product from Polaris Industries. You must be authorized to continue your new country. Exported Vehicles WARRANTY EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE...
Owners Manual
Page 152
... Engine Safety ...10 Engine Stop Switch ...82 Environment ...6 Exhaust System ...106 C Carbide Skags ...67 Cargo Area ...31 Cargo Bag (Touring)...31 Chaincase Oil ...97-98 Choke ...97 Cleaning and Preservation ...127 Clutch Alignment Offset...113 Clutch and Drive System ...128 Clutch Center Distance ...113 Clutch Cover Warning ...23 Clutch Safety...19 Clutch System ...113-117 Cold Weather Drive-Away ...19 Compression Damping ...54 Controls and Linkage ...127 Coolant ...103 Coolant Level ...103 Cooling...
... Engine Safety ...10 Engine Stop Switch ...82 Environment ...6 Exhaust System ...106 C Carbide Skags ...67 Cargo Area ...31 Cargo Bag (Touring)...31 Chaincase Oil ...97-98 Choke ...97 Cleaning and Preservation ...127 Clutch Alignment Offset...113 Clutch and Drive System ...128 Clutch Center Distance ...113 Clutch Cover Warning ...23 Clutch Safety...19 Clutch System ...113-117 Cold Weather Drive-Away ...19 Compression Damping ...54 Controls and Linkage ...127 Coolant ...103 Coolant Level ...103 Cooling...
Owners Manual
Page 153
... Spark Plug Condition ...100 Spark Plug Removal ...101 Spark Plugs ...99 Speed ...13 Spring Preload, IFS Shock ...46 Spring Preload, Rear ...50-51 Spring Preload, Rear, M10 ...61 Starting the Engine ...75 Steering Inspection/Adjustment ...123 Steering System...72, 123-126 Stopping, Emergency ...84 Storage, Daily ...87 Storage, Extended ...127-129 Studs ...66 Survival Preparation ...12 N Noise ...6 O Oil Filter...101 Oil Indicator Light ...81 Oil Injection System ...77 Oil Level ...81 Oil Lines ...101 Oil Recommendations ...77 Operation Warning...
... Spark Plug Condition ...100 Spark Plug Removal ...101 Spark Plugs ...99 Speed ...13 Spring Preload, IFS Shock ...46 Spring Preload, Rear ...50-51 Spring Preload, Rear, M10 ...61 Starting the Engine ...75 Steering Inspection/Adjustment ...123 Steering System...72, 123-126 Stopping, Emergency ...84 Storage, Daily ...87 Storage, Extended ...127-129 Studs ...66 Survival Preparation ...12 N Noise ...6 O Oil Filter...101 Oil Indicator Light ...81 Oil Injection System ...77 Oil Level ...81 Oil Lines ...101 Oil Recommendations ...77 Operation Warning...
Owners Manual
Page 154
...-63 Rear ...50-63 Suspension Coupling, IQ ...55 Suspension Inspection, Pre-Ride . . 126 Suspension Maintenance...126 Suspension Performance Tips...49 Suspension, Rear, Lubrication . . 94-95 T Traction Products ...66-67 Transporting the Snowmobile ...129 Troubleshooting, Drive Belt...136 Troubleshooting, Engine ...131-133 Troubleshooting, Suspension IQ/Switchback ...134 M10 ...135 Tune-Up ...118 T Taillight/Brakelight Replacement. . 112 Throttle Cable ...96 Throttle Lever ...69, 83 Throttle Safety Switch ...69, 82 Torque Stop...117 Torsion Spring Preload, IQ ...52 Towing ...87...
...-63 Rear ...50-63 Suspension Coupling, IQ ...55 Suspension Inspection, Pre-Ride . . 126 Suspension Maintenance...126 Suspension Performance Tips...49 Suspension, Rear, Lubrication . . 94-95 T Traction Products ...66-67 Transporting the Snowmobile ...129 Troubleshooting, Drive Belt...136 Troubleshooting, Engine ...131-133 Troubleshooting, Suspension IQ/Switchback ...134 M10 ...135 Tune-Up ...118 T Taillight/Brakelight Replacement. . 112 Throttle Cable ...96 Throttle Lever ...69, 83 Throttle Safety Switch ...69, 82 Torque Stop...117 Torsion Spring Preload, IQ ...52 Towing ...87...