Owners Manual
Page 10
... Cab Frame/Seat Belt Warning WARNING • ALWAYS WEAR YOUR SEAT BELT and make abrupt steering maneuvers. • operate at idle. SAFETY Age Warning Overturn Warning Shift Caution CAUTION To avoid transmission damage, shift only when vehicle is stationary and at speeds appropriate for your chance of 16 increases your skills, the conditions and the terrain. • DO NOT do power slides, "donuts", jumps or other off-road vehicles. Shift Caution Overturn Warning WARNING...
... Cab Frame/Seat Belt Warning WARNING • ALWAYS WEAR YOUR SEAT BELT and make abrupt steering maneuvers. • operate at idle. SAFETY Age Warning Overturn Warning Shift Caution CAUTION To avoid transmission damage, shift only when vehicle is stationary and at speeds appropriate for your chance of 16 increases your skills, the conditions and the terrain. • DO NOT do power slides, "donuts", jumps or other off-road vehicles. Shift Caution Overturn Warning WARNING...
Owners Manual
Page 12
IF OWNER'S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT. 9 they may seriously affect handling and control. • with more than one passenger. • on hills steeper than 15 degrees. • on public roads. • on paved surfaces - avoid sharp turns or sudden braking. • make sure passenger reads and understands all safety labels. • watch for branches or other hazards that could...
IF OWNER'S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT. 9 they may seriously affect handling and control. • with more than one passenger. • on hills steeper than 15 degrees. • on public roads. • on paved surfaces - avoid sharp turns or sudden braking. • make sure passenger reads and understands all safety labels. • watch for branches or other hazards that could...
Owners Manual
Page 14
... the steering wheel during operation. Turning improperly can result in safe operating condition. Be alert to turn while applying heavy throttle. Always follow proper procedures for your vehicle each time you use only. Never turn at faster speeds. • Always have this vehicle checked by an authorized Polaris dealer if it 's in an overturn. Rider Safety SAFETY • This vehicle handles differently than cars, trucks or other driving stunts...
... the steering wheel during operation. Turning improperly can result in safe operating condition. Be alert to turn while applying heavy throttle. Always follow proper procedures for your vehicle each time you use only. Never turn at faster speeds. • Always have this vehicle checked by an authorized Polaris dealer if it 's in an overturn. Rider Safety SAFETY • This vehicle handles differently than cars, trucks or other driving stunts...
Owners Manual
Page 16
... may increase the speed or power of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may seriously affect vehicle stability and could cause the vehicle to overturn. Use only Polaris-approved accessories, and familiarize yourself with any other modifications to the vehicle for these purposes. Rider Safety WARNING SAFETY Modifications to your vehicle may negatively impact vehicle stability and...
... may increase the speed or power of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may seriously affect vehicle stability and could cause the vehicle to overturn. Use only Polaris-approved accessories, and familiarize yourself with any other modifications to the vehicle for these purposes. Rider Safety WARNING SAFETY Modifications to your vehicle may negatively impact vehicle stability and...
Owners Manual
Page 46
... All Wheel Drive (AWD) Switch The AWD Switch has two positions: • All Wheel Drive (AWD) • Two Wheel Drive (2WD). Electrical circuits are under the dash. 2WD 43 See page 46 for starting procedures. OFF AWD Auxiliary Outlet The 12-volt accessory plug receptacle has spade connections on the back that may be used to power an auxiliary light or other optional accessories or lights. Electrical equipment can be used . Switches FEATURES AND CONTROLS WARNING Ignition Switch...
... All Wheel Drive (AWD) Switch The AWD Switch has two positions: • All Wheel Drive (AWD) • Two Wheel Drive (2WD). Electrical circuits are under the dash. 2WD 43 See page 46 for starting procedures. OFF AWD Auxiliary Outlet The 12-volt accessory plug receptacle has spade connections on the back that may be used to power an auxiliary light or other optional accessories or lights. Electrical equipment can be used . Switches FEATURES AND CONTROLS WARNING Ignition Switch...
Owners Manual
Page 49
... vehicle's electronic system will not enable the AWD until the AWD switch is in AWD, the demand drive unit will automatically disengage. There is no limit to AWD while the rear wheels have traction or are spinning, release the throttle before getting into conditions where front wheel drive may be turned on AWD, the vehicle is turned off. Once enabled, the AWD remains enabled until the engine RPM is controlled by the AWD switch...
... vehicle's electronic system will not enable the AWD until the AWD switch is in AWD, the demand drive unit will automatically disengage. There is no limit to AWD while the rear wheels have traction or are spinning, release the throttle before getting into conditions where front wheel drive may be turned on AWD, the vehicle is turned off. Once enabled, the AWD remains enabled until the engine RPM is controlled by the AWD switch...
Owners Manual
Page 51
... the warning. 6. Engine Hour Display Indicator 4. This warning usually indicates that the vehicle is operating at idle and high electrical load (lights, cooling fan, accessories) is activated. Check Engine Warning Indicator - All segments will display in the AWD position. 3. Drive at start-up for proper diagnosis. 1. Serious engine damage could result. 48 NOTE: If the instrument cluster fails to illuminate, a battery over-voltage may have occurred and the instrument cluster may...
... the warning. 6. Engine Hour Display Indicator 4. This warning usually indicates that the vehicle is operating at idle and high electrical load (lights, cooling fan, accessories) is activated. Check Engine Warning Indicator - All segments will display in the AWD position. 3. Drive at start-up for proper diagnosis. 1. Serious engine damage could result. 48 NOTE: If the instrument cluster fails to illuminate, a battery over-voltage may have occurred and the instrument cluster may...
Owners Manual
Page 58
..., change both the oil and the filter at sustained idle. 5. Brake System Break-in Apply only moderate braking force for your vehicle is new could damage brake pads and rotors. Aggressive or overly forceful braking when the brake system is defined on the previous page. Break in the clutches and belt by operating at slower speeds during the break-in period. 55 Pull only light...
..., change both the oil and the filter at sustained idle. 5. Brake System Break-in Apply only moderate braking force for your vehicle is new could damage brake pads and rotors. Aggressive or overly forceful braking when the brake system is defined on the previous page. Break in the clutches and belt by operating at slower speeds during the break-in period. 55 Pull only light...
Owners Manual
Page 63
... on the steering wheel, slowly release the brakes and depress the throttle with your path of driving experience with this period. 3. Operators of this vehicle must become familiar with vehicle handling at slow speeds before operating at least two hours of driving experience with this vehicle. 1. Select an open area that allows room to begin driving. 60 OPERATION New Operator Driving Procedures WARNING Operating improperly...
... on the steering wheel, slowly release the brakes and depress the throttle with your path of driving experience with this period. 3. Operators of this vehicle must become familiar with vehicle handling at slow speeds before operating at least two hours of driving experience with this vehicle. 1. Select an open area that allows room to begin driving. 60 OPERATION New Operator Driving Procedures WARNING Operating improperly...
Owners Manual
Page 75
... with the seat belt fastened securely. 72 Unsecured loads can alter vehicle handling and may require backing downhill. Vehicle should never exceed 5 mph (8 kph) when towing loads in the lowest gear available. REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO. SECURE ALL LOADS BEFORE OPERATING. When operating over the rack sides. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use...
... with the seat belt fastened securely. 72 Unsecured loads can alter vehicle handling and may require backing downhill. Vehicle should never exceed 5 mph (8 kph) when towing loads in the lowest gear available. REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO. SECURE ALL LOADS BEFORE OPERATING. When operating over the rack sides. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use...
Owners Manual
Page 76
... can result in this manual. Never exceed the maximum capacities specified for the vehicle. Attach a trailer to carry or tow specific capacities. Belt Life To extend belt life, use low gear when hauling or towing heavy cargo. Exercise caution if the cargo load extends over the side of the vehicle. Towing Loads WARNING Towing improperly can alter vehicle handling and may cause loss of control or brake instability, which could result...
... can result in this manual. Never exceed the maximum capacities specified for the vehicle. Attach a trailer to carry or tow specific capacities. Belt Life To extend belt life, use low gear when hauling or towing heavy cargo. Exercise caution if the cargo load extends over the side of the vehicle. Towing Loads WARNING Towing improperly can alter vehicle handling and may cause loss of control or brake instability, which could result...
Owners Manual
Page 82
... (1600) Inspect for vehicles subjected to water, mud, etc. 1000 (1600) Inspect; Q Front wheel bearings Q Brake fluid Spark arrestor Idle speed Q Toe adjustment Headlight aim X Perform these services 79 replace worn parts 1000 (1600) Inspect; Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar X Radiator (if equipped) X Cooling Hoses X Engine mounts Exhaust muffler/ pipe Q Ignition timing MAINTENANCE Remarks Miles (Km) 1000 (1600) Inspect; clean; E Emission-Related Service Q Have an authorized Polaris dealer perform these procedures more...
... (1600) Inspect for vehicles subjected to water, mud, etc. 1000 (1600) Inspect; Q Front wheel bearings Q Brake fluid Spark arrestor Idle speed Q Toe adjustment Headlight aim X Perform these services 79 replace worn parts 1000 (1600) Inspect; Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar X Radiator (if equipped) X Cooling Hoses X Engine mounts Exhaust muffler/ pipe Q Ignition timing MAINTENANCE Remarks Miles (Km) 1000 (1600) Inspect; clean; E Emission-Related Service Q Have an authorized Polaris dealer perform these procedures more...
Owners Manual
Page 115
... is properly adjusted. 112 Measure the distance from a wall. Observe the headlight aim. Start the engine. Repeat steps 4-5 until the beam is necessary, turn the headlight adjustment screw to the center of a rider on the wall in PARK. 2. Place the vehicle on the wall at the same height. 3. MAINTENANCE Lights Headlight Beam Adjustment X 25 ft. (7.6 m) X 8" (20 cm) 1. Apply the brakes. Turn on the...
... is properly adjusted. 112 Measure the distance from a wall. Observe the headlight aim. Start the engine. Repeat steps 4-5 until the beam is necessary, turn the headlight adjustment screw to the center of a rider on the wall in PARK. 2. Place the vehicle on the wall at the same height. 3. MAINTENANCE Lights Headlight Beam Adjustment X 25 ft. (7.6 m) X 8" (20 cm) 1. Apply the brakes. Turn on the...
Owners Manual
Page 126
... run for the recommended amount. Fill the fuel tank. 2. NOTE: Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems. 3. Air Filter / Air Box Inspect and clean or replace the pre-filter and air filter. Fluid Levels Inspect the fluid levels. Cleaning and Storage Storage Tips MAINTENANCE CAUTION Starting the engine during the storage period. See page 120. Oil and Filter Change the oil...
... run for the recommended amount. Fill the fuel tank. 2. NOTE: Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems. 3. Air Filter / Air Box Inspect and clean or replace the pre-filter and air filter. Fluid Levels Inspect the fluid levels. Cleaning and Storage Storage Tips MAINTENANCE CAUTION Starting the engine during the storage period. See page 120. Oil and Filter Change the oil...
Owners Manual
Page 129
SPECIFICATIONS RANGER RZR Gross Vehicle Weight Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Rear Gearcase Oil Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Transfer Case Oil Capacity Front Storage Capacity Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Receiver Hitch Tongue Capacity Receiver Hitch Towing Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 1727 ...
SPECIFICATIONS RANGER RZR Gross Vehicle Weight Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Rear Gearcase Oil Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Transfer Case Oil Capacity Front Storage Capacity Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Receiver Hitch Tongue Capacity Receiver Hitch Towing Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 1727 ...
Owners Manual
Page 138
... requested from country to perform the warranty repair. You should take your warranty coverage. If you move to another country, be sure to contact Polaris Customer Assistance and the customs department of the destination country before you have any kind. (Vehicles registered to register your vehicle in which the vehicle was purchased, Warranty or Service Bulletin repairs may also be required...
... requested from country to perform the warranty repair. You should take your warranty coverage. If you move to another country, be sure to contact Polaris Customer Assistance and the customs department of the destination country before you have any kind. (Vehicles registered to register your vehicle in which the vehicle was purchased, Warranty or Service Bulletin repairs may also be required...
Owners Manual
Page 143
... A Accessory Outlet ...43 Adding Coolant ...95 Adjustment Headlight Beam ...112 Seat ...35 Steering Wheel...36 Suspension ...108 Throttle Freeplay ...104 Age Restrictions...16 Air Filter ...101 Air Filter Cleaning...101 All Wheel Drive Switch...43 All Wheel Drive System ...46 Arrestor, Spark, Warning...102 Auxiliary Outlet ...43 AWD Diagnostics ...51 AWD Switch ...43, 46 AWD System ...46 Axle Nut Torque ...109 C Cab Net Interference (Driver) ...38 Cab Net Removal (Driver) ...39 Cab Nets ...38-39 Cap, Fuel ...37 Cargo ...72-73 Changing Coolant...
... A Accessory Outlet ...43 Adding Coolant ...95 Adjustment Headlight Beam ...112 Seat ...35 Steering Wheel...36 Suspension ...108 Throttle Freeplay ...104 Age Restrictions...16 Air Filter ...101 Air Filter Cleaning...101 All Wheel Drive Switch...43 All Wheel Drive System ...46 Arrestor, Spark, Warning...102 Auxiliary Outlet ...43 AWD Diagnostics ...51 AWD Switch ...43, 46 AWD System ...46 Axle Nut Torque ...109 C Cab Net Interference (Driver) ...38 Cab Net Removal (Driver) ...39 Cab Nets ...38-39 Cap, Fuel ...37 Cargo ...72-73 Changing Coolant...
Owners Manual
Page 144
... ...17 Exhaust Cleaning ...102 Exhaust Emission Control System . . 74 Exhaust System Warning ...102 Eye Protection...15 F Fluid Levels During Storage...123 Fluid Recommendations, Gearcase . 92 Fluid, Battery ...117 Fluid, Brake ...106 Fogging the Engine...124 Fouled Plugs ...94 Freeplay Adjustment, Throttle ...104 Freeplay, Steering Wheel ...107 Freeplay, Throttle ...103 Fuel Cap ...37 Fuel Safety ...31 Fuel Stabilizer ...123 Fuel Tank Filler Cap ...37 G Gap, Spark Plug ...93 Gear Circuit Diagnostics...51 Gear Selector ...44 Gearcase Capacities ...92 Gearcase Oil Demand Drive Unit...90...
... ...17 Exhaust Cleaning ...102 Exhaust Emission Control System . . 74 Exhaust System Warning ...102 Eye Protection...15 F Fluid Levels During Storage...123 Fluid Recommendations, Gearcase . 92 Fluid, Battery ...117 Fluid, Brake ...106 Fogging the Engine...124 Fouled Plugs ...94 Freeplay Adjustment, Throttle ...104 Freeplay, Steering Wheel ...107 Freeplay, Throttle ...103 Fuel Cap ...37 Fuel Safety ...31 Fuel Stabilizer ...123 Fuel Tank Filler Cap ...37 G Gap, Spark Plug ...93 Gear Circuit Diagnostics...51 Gear Selector ...44 Gearcase Capacities ...92 Gearcase Oil Demand Drive Unit...90...
Owners Manual
Page 145
INDEX I Idle Speed ...104 Ignition Switch...43 Indicator, Service Interval ...51 Inspection Axle Nuts ...109 Brakes ...107 Pre-Ride ...56 Seat Belts ...40-41 Steering Wheel...107 Throttle Freeplay ...103 Wheel Nuts ...109 Installation, Battery ...116 Installation, Wheels ...110 Instrument Cluster ...47-53 Interference, Electromagnetic ...74 O Oil and Filter Care During Storage . 123 Oil Change Demand Drive ...90 Engine ...85 Engine Oil ...84 Front Gearcase...90 Main Gearcase ...89 Rear Gearcase ...91 Transfer Case...87 Transmission ...89 Oil Check...
INDEX I Idle Speed ...104 Ignition Switch...43 Indicator, Service Interval ...51 Inspection Axle Nuts ...109 Brakes ...107 Pre-Ride ...56 Seat Belts ...40-41 Steering Wheel...107 Throttle Freeplay ...103 Wheel Nuts ...109 Installation, Battery ...116 Installation, Wheels ...110 Instrument Cluster ...47-53 Interference, Electromagnetic ...74 O Oil and Filter Care During Storage . 123 Oil Change Demand Drive ...90 Engine ...85 Engine Oil ...84 Front Gearcase...90 Main Gearcase ...89 Rear Gearcase ...91 Transfer Case...87 Transmission ...89 Oil Check...
Owners Manual
Page 146
... Shifting Gears ...44 Signal Words...5 Spark Arrestor Cleaning ...102 Spark Arrestor Warning ...102 Spark Plugs ...93-94 Condition ...94 Gap ...93 Removal ...94 Torque ...93 Fouled ...94 Specifications ...126-127 Specifications, Gearcase ...92 Speed, Idle ...104 Speed, Towing ...73 Speedometer ...47 Spring Preload Adjustment ...108 Stabilizing the Fuel ...123 Starting the Engine ...57 Steering Wheel Adjustment ...36 Steering Wheel Inspection ...107 Stopping the Engine ...57 Storage Compartment, Front...37 Storage ...120-125 Battery...117 Covers ...124 Fluid...
... Shifting Gears ...44 Signal Words...5 Spark Arrestor Cleaning ...102 Spark Arrestor Warning ...102 Spark Plugs ...93-94 Condition ...94 Gap ...93 Removal ...94 Torque ...93 Fouled ...94 Specifications ...126-127 Specifications, Gearcase ...92 Speed, Idle ...104 Speed, Towing ...73 Speedometer ...47 Spring Preload Adjustment ...108 Stabilizing the Fuel ...123 Starting the Engine ...57 Steering Wheel Adjustment ...36 Steering Wheel Inspection ...107 Stopping the Engine ...57 Storage Compartment, Front...37 Storage ...120-125 Battery...117 Covers ...124 Fluid...