2008 Polaris Ranger RZR Problems and Repair Information
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Popular 2008 Polaris Ranger RZR Manual Pages
Owners Manual - Page 3
WARNING
Read, understand, and follow the safety precautions could result in this manual and on all product labels.
WARNING
The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm. Failure to follow all of California to the State of the instructions and safety precautions in serious injury or death.
Owners Manual - Page 4
Have your accessories and clothing delivered right to your dealership for all of your vehicle, be performed only by a Factory Certified Master Service Dealer (MSD) Technician. For safe and enjoyable operation of your service needs during, and after, the warranty period. Be sure to return to your Polaris vehicle, making it the finest machine we've ever produced...
Owners Manual - Page 9
...can cause loss of the decals depicted in this manual differ from the decals on your protection. Overloading...PASSENGER, CARGO AND ACCESSORIES: 4X4 is printed on rough or hilly terrain, reduce speed and cargo. Cargo Box Warning Tire Pressure/Cargo Overload ...greater distance for your vehicle, always read and follow the instructions of the decals on the vehicle carefully. Replacement safety...
Owners Manual - Page 12
...for branches or other hazards that could enter vehicle. Safety Decals and Locations
Discretionary Warning
SAFETY
...vehicle use extra caution when carrying a passenger. • operate slowly in SEVERE INJURY or DEATH NEVER operate: • without first viewing safety video and quick start guide. • with non-Polaris approved accessories - LOCATE AND READ OWNER'S MANUAL. IF OWNER'S MANUAL...
Owners Manual - Page 13
... • Always use the cab nets while operating the vehicle. • Helmets and eye protection are outlined in further detail within your owner's manual and all product labels, and ...your owner's manual.
• Read this vehicle. Never carry more than cars, trucks or other off-road vehicles. Never operate with accessories not approved by Polaris for both feet on this manual and all...
Owners Manual - Page 19
We strongly advise you are thoroughly inspected at specific intervals.
16 Never operate with a passenger under 16 years of age or anyone under the age of our environment. Know Your Vehicle
As the operator of the vehicle, you to strictly follow the recommended maintenance program outlined in your passenger), and the protection of 12...
Owners Manual - Page 28
...for +15° traveling down a hill at an angle, which would cause the vehicle to lean sharply to one side. Rider Safety WARNING
SAFETY
POTENTIAL HAZARD Climbing hills ... or loose surfaces. Never travel down hills as described in the owner's manual. Never climb hills with the transmission in forward gear. WARNING
POTENTIAL HAZARD Traveling downhill improperly WHAT CAN HAPPEN Loss...
Owners Manual - Page 47
... your dealer if you experience any shifting problems.
CAUTION
Do not attempt to shift the transmission while the vehicle is moving . FEATURES AND CONTROLS
Gear Selector
P: Park R: Reverse N: Neutral L: Low Gear H: High Gear To change gears, stop the vehicle, and with engine speed above idle or while the vehicle is moving or damage to the desired...
Owners Manual - Page 71
... water with your vehicle.
Wet brakes may cause the vehicle to floor level. Floor Level 2. OPERATION
Driving Through Water WARNING
The large tires on your vehicle may have gradual inclines...if the vehicle isn't serviced correctly and promptly. Never operate in water that you perform the services outlined in water, it 's impossible to bring the vehicle to engine oil, transmission oil,...
Owners Manual - Page 80
...Frame fasteners X Engine oil level X Air filter, pre-filter E Coolant (if applicable) Headlamp/tail lamp X Air filter, E main element X Brake pad wear
Q
Battery X Demand drive fluid X Rear gearcase oil X Main gearcase oil X Transfer case oil
X Perform these services.
77 E Emission-Related Service Q Have an authorized Polaris dealer perform these procedures more often for vehicles subjected to...
Owners Manual - Page 81
...; replace as needed 1000 (1600) Perform a break-in )
Q Throttle cable/ E ETC switch
Remarks
Miles (Km) 150 (250) 300 (500) 300 (500) 500 (800) 500 (800) 500 (800) 500 (800) 500 (800) 500 (800) Inspect; E Emission-Related Service Q Have an authorized Polaris dealer perform these procedures more often for vehicles subjected to severe use. adjust; pressure...
Owners Manual - Page 82
...
Headlight aim
X Perform these services
79 Periodic Maintenance Chart
Item Maintenance Interval
(whichever comes first) Hours Calendar X Radiator (if equipped) X Cooling Hoses X Engine mounts Exhaust muffler/ pipe
Q Ignition timing
MAINTENANCE
Remarks
Miles (Km) 1000 ...(1600) Inspect 1000 (1600) Inspect 1000 (1600) Inspect for vehicles subjected to water, mud, etc. 1000 (1600) Inspect;
Owners Manual - Page 102
..., creating vibration and additional loads on components. Extensive engineering and testing has been conducted to fail. Do not... the PVT system.
However, as outlined in the owner's manual. • This PVT system is intended for creating excessive...warning can result in severe injury or death. Polaris Variable Transmission (PVT) System
MAINTENANCE
Belt slip is securely in place...
Owners Manual - Page 106
Place the transmission in the Periodic Maintenance Chart beginning on page 75. Allow it to warm up speed. Always check the pedal for service if throttle problems arise. Check the throttle pedal freeplay at low engine speed. Throttle Pedal
Throttle Freeplay Inspection
1. Apply the brakes. Freeplay should be erratic. Measure the distance the throttle pedal...
Owners Manual - Page 126
... • Rear gearcase fluid • Transmission fluid • Brake fluid (change fluids as recommended. See page 101. Fill the fuel tank. 2. Allow the engine to run for the recommended amount. Oil ... fuel systems, stabilizes fuel and
removes carbon deposits from pistons, rings, valves and exhaust systems.
3. Add or change every two years and any necessary repairs and clean the vehicle ...
Owners Manual - Page 129
SPECIFICATIONS
RANGER RZR
Gross Vehicle Weight Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Rear Gearcase Oil Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Transfer Case Oil Capacity Front ... 14 oz. (414 ml) 25 lbs. (11.3 kg) 300 lbs. (136 kg) 740 lbs. (336.4 kg) (riders/cargo/accessories) 150 lbs. (68 kg) 1500 lbs. (680 kg 102 in. (259 cm) 50 in. (127 cm) 68.5 in. ...
Owners Manual - Page 130
Reverse Gear Reduction - Front Tire Size - Front Tire Pressure - SPECIFICATIONS
RANGER RZR
Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - Final Tire Size - Front Drive Ratio - Rear Brakes, Front/Rear Headlights Taillights Brake Lights Instrument Cluster Auxiliary DC Outlet Wet Sump 0W/40 Automatic Polaris Variable Transmission Dual Range P/R/N/L/H 8.71:1 5.94...
Owners Manual - Page 138
... from Polaris Industries. Exported Vehicles
WARRANTY
EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to country. Dealers may also be sure to perform the warranty repair. Vehicles importation rules vary considerably from...
Owners Manual - Page 144
...74 Emissions Limited Warranty ...136 Engaging AWD...46 Engine Break-In ...55 Engine Fogging...124 Engine Idle Speed ...104 Engine Oil ...82-85 Engine Speed Display ...50 Engine Starting ...57 Engine Stopping ...57 ... Front Gearcase ...90 Main Gearcase ...88-89 Rear Gearcase ...91 Specification Chart ...92 Transfer Case ...86-87 Transmission...88-89 Gears, shifting...44 Gloves ...15
F
Fan, Cooling...
Owners Manual - Page 145
... ...75-79 Miles to Kilometers Toggle ...52 Mode Switch ...42 Modifications...13 Nets, Cab ...38-39 New Operator Driving Procedure 60-61 Noise Emission Control System ...74
O
Obstacles ...69 Odometer ...49 Oil Demand Drive ...90 Engine ...82-85 Front Gearcase ...90 Main Gearcase ...88-89 Rear Gearcase ...91 Transfer Case ...86-87 Transmission ...88...
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