Owners Manual
Page 5
.... POLARIS and POLARIS THE WAY OUT are intended for omissions or inaccuracies. RIDER SELECT is based on the latest product information at the time of the depictions and/or procedures contained within this publication is a trademark of Polaris Industries Inc. Any reprinting or reuse of publication. Depictions and/or procedures in U.S.A. 2009 FS IQ Touring/FST IQ Touring/600 IQ Touring Owner's Manual P/N 9921709...
.... POLARIS and POLARIS THE WAY OUT are intended for omissions or inaccuracies. RIDER SELECT is based on the latest product information at the time of the depictions and/or procedures contained within this publication is a trademark of Polaris Industries Inc. Any reprinting or reuse of publication. Depictions and/or procedures in U.S.A. 2009 FS IQ Touring/FST IQ Touring/600 IQ Touring Owner's Manual P/N 9921709...
Owners Manual
Page 14
... on your safety, always ride in a group of building a fire, and a two-way radio or cellular telephone. Rider positions may encounter. Survival Preparation For your snowmobile as well Spare Drive Belt Extra Set of your snowmobile. Always carry the owner's manual on the handlebar grips for proper throttle, brake and steering control. but is to the conditions you must travel into remote areas...
... on your safety, always ride in a group of building a fire, and a two-way radio or cellular telephone. Rider positions may encounter. Survival Preparation For your snowmobile as well Spare Drive Belt Extra Set of your snowmobile. Always carry the owner's manual on the handlebar grips for proper throttle, brake and steering control. but is to the conditions you must travel into remote areas...
Owners Manual
Page 30
... for more than five minutes. • Before starting the engine, check throttle, brake, and steering for proper use only. See Owner's Manual for proper operation. Oil injection system: Use unmixed fuel only. Buried objects or uneven terrain can result in position to control the vehicle. • When operating on the top of all Polaris snowmobiles: WARNING • To avoid serious injury or death...
... for more than five minutes. • Before starting the engine, check throttle, brake, and steering for proper use only. See Owner's Manual for proper operation. Oil injection system: Use unmixed fuel only. Buried objects or uneven terrain can result in position to control the vehicle. • When operating on the top of all Polaris snowmobiles: WARNING • To avoid serious injury or death...
Owners Manual
Page 41
..., throttle lever depressed, speed sensor error Throttle stuck, throttle lever at idle position Function Reverse Rollover Maximum RPM 5300 6000 Result Throttle stuck, throttle safety switch high Throttle stuck, throttle safety switch low 5450 Engine will misfire at higher engine speed 2400 8800 2500 ECU cannot determine if reverse or forward selected Maximum vehicle speed, Max speed limiter speed sensor error Reverse failure Reverse Turbo Boost is Limited (Turbo) Indication Illuminated High Temperature Indicator Engine coolant...
..., throttle lever depressed, speed sensor error Throttle stuck, throttle lever at idle position Function Reverse Rollover Maximum RPM 5300 6000 Result Throttle stuck, throttle safety switch high Throttle stuck, throttle safety switch low 5450 Engine will misfire at higher engine speed 2400 8800 2500 ECU cannot determine if reverse or forward selected Maximum vehicle speed, Max speed limiter speed sensor error Reverse failure Reverse Turbo Boost is Limited (Turbo) Indication Illuminated High Temperature Indicator Engine coolant...
Owners Manual
Page 79
... oil for extended periods during the first 500 miles (800 km) of a new engine and drive components will damage close-fitting engine parts. During the break-in period, change both the oil and the filter at first. See page 66. 5. Add oil if necessary to maintain at sustained idle. 4. Vary the throttle positions. Perform regular checks on fluid levels, controls and areas outlined on your Polaris...
... oil for extended periods during the first 500 miles (800 km) of a new engine and drive components will damage close-fitting engine parts. During the break-in period, change both the oil and the filter at first. See page 66. 5. Add oil if necessary to maintain at sustained idle. 4. Vary the throttle positions. Perform regular checks on fluid levels, controls and areas outlined on your Polaris...
Owners Manual
Page 88
... throttle body to determine what caused the safety switch to an authorized Polaris dealer for service. If the throttle lever operates properly, turn the ignition switch on turbo-charged models. 85 If the engine doesn't start the engine. This is a normal occurrence on and go through normal starting . If this occurs, return the snowmobile to the idle position quickly and completely. 4. Turbo Noise (Turbo models) Under some conditions, when the throttle lever is released...
... throttle body to determine what caused the safety switch to an authorized Polaris dealer for service. If the throttle lever operates properly, turn the ignition switch on turbo-charged models. 85 If the engine doesn't start the engine. This is a normal occurrence on and go through normal starting . If this occurs, return the snowmobile to the idle position quickly and completely. 4. Turbo Noise (Turbo models) Under some conditions, when the throttle lever is released...
Owners Manual
Page 90
Stop the snowmobile and leave the engine idling. 2. See page 84 for one second and release. The light on the instrument panel will shut off. 3. SYSTEM Ignition Switch Brake Engine Stop Switch WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit THROTTLE CONDITION All All All 87 Apply the throttle slowly to make sure the transmission is in the event of an emergency. Push the yellow...
Stop the snowmobile and leave the engine idling. 2. See page 84 for one second and release. The light on the instrument panel will shut off. 3. SYSTEM Ignition Switch Brake Engine Stop Switch WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit THROTTLE CONDITION All All All 87 Apply the throttle slowly to make sure the transmission is in the event of an emergency. Push the yellow...
Owners Manual
Page 91
..., park the snowmobile on a level surface and support it isn't possible to use a tow hitch until you've read the following warnings and understand the proper hitch functions. Remove the key and cover the snowmobile. Towing Do not use and may detach from a disabled snowmobile before towing, and have no braking power and can result in the towed object. For your safety, do...
..., park the snowmobile on a level surface and support it isn't possible to use a tow hitch until you've read the following warnings and understand the proper hitch functions. Remove the key and cover the snowmobile. Towing Do not use and may detach from a disabled snowmobile before towing, and have no braking power and can result in the towed object. For your safety, do...
Owners Manual
Page 94
...O O O O O O O O 91 Clean after tipping 3 times onto left side. Periodic Maintenance Interval Table DAILY or PRE-RIDE MAINTENANCE INITIALLY Miles (km) YEARLY or EVERY Miles (km) 1500 (2400) O = Perform Service X = Replace Item Engine Stop Switch Ignition Switch Throttle Safety Switch Taillight Brakelight Headlight Skags (Wear Bars) Fluid Leaks Parking Brake Brake Lever Coolant Brake fluid Hood Latches Seat Latches Rail Slide Foam Oil Breather Element Front and Rear Suspension and Steering Fasteners Front Limiter Strap Oil Lines Alternator Belt Throttle Lever Track Alignment Pg 73 73 84 73...
...O O O O O O O O 91 Clean after tipping 3 times onto left side. Periodic Maintenance Interval Table DAILY or PRE-RIDE MAINTENANCE INITIALLY Miles (km) YEARLY or EVERY Miles (km) 1500 (2400) O = Perform Service X = Replace Item Engine Stop Switch Ignition Switch Throttle Safety Switch Taillight Brakelight Headlight Skags (Wear Bars) Fluid Leaks Parking Brake Brake Lever Coolant Brake fluid Hood Latches Seat Latches Rail Slide Foam Oil Breather Element Front and Rear Suspension and Steering Fasteners Front Limiter Strap Oil Lines Alternator Belt Throttle Lever Track Alignment Pg 73 73 84 73...
Owners Manual
Page 102
... oil filter cap to absorb liquid. 99 Wait 30 seconds to allow any oil in the correct orientation. To prevent oil spillage, wait 3 to 5 minutes to allow the starter motor to turn over the engine. Rotate the plug 90 degrees and reinstall it . Plug this connector into the 3pin connector of the jumper harness into a drain pan. 6. Have an assistant use the ignition key...
... oil filter cap to absorb liquid. 99 Wait 30 seconds to allow any oil in the correct orientation. To prevent oil spillage, wait 3 to 5 minutes to allow the starter motor to turn over the engine. Rotate the plug 90 degrees and reinstall it . Plug this connector into the 3pin connector of the jumper harness into a drain pan. 6. Have an assistant use the ignition key...
Owners Manual
Page 112
... to remove any accumulation of storage. Always check fuel line condition after periods of snow. If a fuel line has been damaged or kinked, replace it promptly. 109 Intake Filters The intake foam filter limits snow ingestion into the intake system. MAINTENANCE + Fuel Injectors All fuel injector service must be performed by an authorized Polaris dealer. NOTICE: Kinking the fuel lines or using a pliers or similar tools...
... to remove any accumulation of storage. Always check fuel line condition after periods of snow. If a fuel line has been damaged or kinked, replace it promptly. 109 Intake Filters The intake foam filter limits snow ingestion into the intake system. MAINTENANCE + Fuel Injectors All fuel injector service must be performed by an authorized Polaris dealer. NOTICE: Kinking the fuel lines or using a pliers or similar tools...
Owners Manual
Page 125
... replace the bulb. 3. Adjust headlight aim. Spring 2. Grasp the bulb by its metal base and carefully separate the bulb from the housing. 5. With the wire harness attached to release it around the wire harness. 5. Carefully flip the spring back into the housing. Reinstall the plenum covering on the spring Harness to the bulb, withdraw the bulb from the harness. Remove the screws securing the taillight lens. 2. MAINTENANCE Lights Removing Halogen Bulbs...
... replace the bulb. 3. Adjust headlight aim. Spring 2. Grasp the bulb by its metal base and carefully separate the bulb from the housing. 5. With the wire harness attached to release it around the wire harness. 5. Carefully flip the spring back into the housing. Reinstall the plenum covering on the spring Harness to the bulb, withdraw the bulb from the harness. Remove the screws securing the taillight lens. 2. MAINTENANCE Lights Removing Halogen Bulbs...
Owners Manual
Page 126
Electrical System RELAY LABEL START SOLENOID RELAY SPARE 20A ACCESSORY EMERGENCY SPARE 30A MAINTENANCE ITEM POWERED Ground side of start solenoid None Accessory plugs High beams Low beams Handwarmers Thumbwarmer Tail lamp Brake lamp Alternator coils Exhaust sensor Gauge Reverse shift Accessory projector beam relay Diagnostic plug Ignition relay power Cam phase sensor ECU hold-on power Reverse limit switch Forward limit switch Start relay coil Chassis relay coil Ignition relay coil Fuel pump relay coil Fan relay coil Fuel pump relay power PTO injector MAG injector Wastegate PTO...
Electrical System RELAY LABEL START SOLENOID RELAY SPARE 20A ACCESSORY EMERGENCY SPARE 30A MAINTENANCE ITEM POWERED Ground side of start solenoid None Accessory plugs High beams Low beams Handwarmers Thumbwarmer Tail lamp Brake lamp Alternator coils Exhaust sensor Gauge Reverse shift Accessory projector beam relay Diagnostic plug Ignition relay power Cam phase sensor ECU hold-on power Reverse limit switch Forward limit switch Start relay coil Chassis relay coil Ignition relay coil Fuel pump relay coil Fan relay coil Fuel pump relay power PTO injector MAG injector Wastegate PTO...
Owners Manual
Page 154
... is needed. Engine Oil 1. Mixing oil brands or using non-recommended oil may not be covered by warranty. 151 If any of the above limitation may not apply to repair Polaris snowmobiles. When requesting warranty service you may also have other warranty terms will contact the appropriate personnel at Polaris if additional assistance is YOUR responsibility). This warranty gives you specific legal rights, and...
... is needed. Engine Oil 1. Mixing oil brands or using non-recommended oil may not be covered by warranty. 151 If any of the above limitation may not apply to repair Polaris snowmobiles. When requesting warranty service you may also have other warranty terms will contact the appropriate personnel at Polaris if additional assistance is YOUR responsibility). This warranty gives you specific legal rights, and...
Owners Manual
Page 155
... repairs; improper engine timing; The following items are excluded from warranty consideration if the failure was due to wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses...
... repairs; improper engine timing; The following items are excluded from warranty consideration if the failure was due to wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses...
Owners Manual
Page 156
... caused by improper fuel or oil. • Piston seizures, unless caused by Polaris in its sole discretion. Polaris Second Year Engine Service Contract WARRANTY Second Year Engine Service Contract is limited to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. • Non wear related throttle body parts are covered. The free Second Year Engine Service Contract is honored by the failure of other electrical components are excluded...
... caused by improper fuel or oil. • Piston seizures, unless caused by Polaris in its sole discretion. Polaris Second Year Engine Service Contract WARRANTY Second Year Engine Service Contract is limited to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. • Non wear related throttle body parts are covered. The free Second Year Engine Service Contract is honored by the failure of other electrical components are excluded...
Owners Manual
Page 157
... authorization for export from the country of your move to determine this vehicle's warranty or service bulletin coverage if you move to perform the warranty repair. Vehicles importation rules vary considerably from any questions. You may also be done by the basic warranty.) For questions call Polaris Customer Assistance (see page 148). 154 This policy does not apply to...
... authorization for export from the country of your move to determine this vehicle's warranty or service bulletin coverage if you move to perform the warranty repair. Vehicles importation rules vary considerably from any questions. You may also be done by the basic warranty.) For questions call Polaris Customer Assistance (see page 148). 154 This policy does not apply to...
Owners Manual
Page 163
INDEX A Access Panel, Radiator Compartment 30 Accessories ...63 Adjustable Steering System...34-36 Air Filter (Turbo)...110 Alternator Belt Inspection ...110 Apparel ...12 Avalanches...17 D DC Outlet, 12-Volt ...33 Digital Display ...41 Disabled Operators ...14 Drive Belt ...20 Drive Belt Adjustment ...125 Drive Belt Condition ...125 Drive Belt Deflection ...125 Drive Belt Installation ...127 Drive Belt Removal...126 Drive Chain Tension ...118 Driver Awareness ...16 Driveshaft Bearing Lubrication...103 Driving Downhill ...18 Driving in Hilly Terrain ...19 Driving on...
INDEX A Access Panel, Radiator Compartment 30 Accessories ...63 Adjustable Steering System...34-36 Air Filter (Turbo)...110 Alternator Belt Inspection ...110 Apparel ...12 Avalanches...17 D DC Outlet, 12-Volt ...33 Digital Display ...41 Disabled Operators ...14 Drive Belt ...20 Drive Belt Adjustment ...125 Drive Belt Condition ...125 Drive Belt Deflection ...125 Drive Belt Installation ...127 Drive Belt Removal...126 Drive Chain Tension ...118 Driver Awareness ...16 Driveshaft Bearing Lubrication...103 Driving Downhill ...18 Driving in Hilly Terrain ...19 Driving on...
Owners Manual
Page 164
... RRSS ...60 J Jump-Starting ...78-80 K Knock Sensor (Turbo Models) ...40 L Lamps, Replacing ...122 Light, High Temperature Indicator . 114 Lights ...122 Lubrication ...103-104 S Safety ...8-23 Safety Decals ...24-27 Seat Latches ...67 Shock Spring Preload, Front ...55 Shock Valving ...56 Skags ...65, 135 Ski Alignment...134 Snow Build-up ...18 Snow Conditions ...21 Spark Plugs...107-108 Speed ...15 Spring Preload, IQ ...58 Springs, Front ...56 Starting the Engine ...77 M Maintenance Interval Table ...91-93...
... RRSS ...60 J Jump-Starting ...78-80 K Knock Sensor (Turbo Models) ...40 L Lamps, Replacing ...122 Light, High Temperature Indicator . 114 Lights ...122 Lubrication ...103-104 S Safety ...8-23 Safety Decals ...24-27 Seat Latches ...67 Shock Spring Preload, Front ...55 Shock Valving ...56 Skags ...65, 135 Ski Alignment...134 Snow Build-up ...18 Snow Conditions ...21 Spark Plugs...107-108 Speed ...15 Spring Preload, IQ ...58 Springs, Front ...56 Starting the Engine ...77 M Maintenance Interval Table ...91-93...
Owners Manual
Page 165
... Spring Preload, IQ ...59 Towing ...88 Track Alignment ...132 Track Inspection ...71, 128 Track Lubrication ...129 Track Replacement ...128 Track Tension ...130-131 Track Warm-Up ...82-83 Track Warning ...25 Traction Products ...64-65 Transporting the Snowmobile ...140 Troubleshooting Drive Belt Wear/Burn ...147 Engine and Drive Train. . 142-145 IQ Suspension ...146 Turbo Noise (FST) ...85 V Vehicle Identification Numbers ...7 W Warning Labels/Decals ...24-27 Warranty, Engine...
... Spring Preload, IQ ...59 Towing ...88 Track Alignment ...132 Track Inspection ...71, 128 Track Lubrication ...129 Track Replacement ...128 Track Tension ...130-131 Track Warm-Up ...82-83 Track Warning ...25 Traction Products ...64-65 Transporting the Snowmobile ...140 Troubleshooting Drive Belt Wear/Burn ...147 Engine and Drive Train. . 142-145 IQ Suspension ...146 Turbo Noise (FST) ...85 V Vehicle Identification Numbers ...7 W Warning Labels/Decals ...24-27 Warranty, Engine...