2009 Polaris 600 IQ Touring Problems and Repair Information

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Owners Manual - Page 3

WARNING Read, understand, and follow the safety precautions could result in this product contains chemicals known to the State of the instructions and safety precautions in serious injury or death. Failure to cause cancer, birth defects or other reproductive harm. WARNING The engine exhaust from this manual and on all of California to follow all product labels.
Owners Manual - Page 4

.... For safe and enjoyable operation of excellence for all of your vehicle, be performed only by a Factory Certified Master Service Dealer (MSD) Technician. Have your accessories and clothing delivered right to your total satisfaction. Your manual contains instructions for minor maintenance, but information about major repairs is interested in our complete line of Polaris owners. We...
Owners Manual - Page 6

..., in the owner's manual. Polaris Products...Troubleshooting ...Warranty ...Maintenance Log ...Index ... 141 142 148 157 160 3 Introduction ...5 This section contains helpful information for an optimum riding experience. Pre-Ride Inspections ...66 This section explains procedures that should be performed before riding. Operation ...75 This section explains proper engine break-in...
Owners Manual - Page 21

Before driving, manually turn the skis...of your speed to help slow the snowmobile and keep the clutch engaged, allowing the engine's compression to a minimum. Keep the underhood area free of the brakes for high ... also cause an overheated brake system. If difficulty is equipped with RIDER SELECT, perform this check in brake failure. SAFETY Operator Safety Ice and Snow Build-up WARNING...
Owners Manual - Page 27

...part number is printed on the snowmobile. If any of the decals depicted in this manual differ from the decals on your protection. Clutch Cover Warning This warning decal is found ...other warnings on the clutch cover: WARNING Do not operate with engine running. Do not operate engine with drive belt removed. Never service clutches yourself. See your Polaris dealer to release cap. 13...
Owners Manual - Page 29

... on LH control to reverse. To avoid loss of control resulting in serious injury or death. NOTE: For more information, see Owner's Manual. If electric reverse: • Machine stopped and engine at low speeds, can cause loss of control, always: • Look behind before and while backing up. • Avoid sharp turns...
Owners Manual - Page 30

... dealer for adult use extreme caution when operating in position to stop the engine. Oil injection system: Use unmixed fuel only. Check oil level when refueling. 27 Check local laws for steering and... all warnings and the Owner's Manual before or while operating this vehicle. • This vehicle is designed for a replacement. • This vehicle is capable of high speeds. If...
Owners Manual - Page 40

... the turbocharger and wastegate solenoid pulse valve (located on page 38. Verify that engine temperature is permissible. 2. Flashing MIL (Turbo) The MIL will illuminate when a problem with engine management system components is not disconnected, see your Polaris dealer. 1. Turn the engine off , continued operation is within the recommended operating range. A flashing MIL may...
Owners Manual - Page 41

... is at or above 158° F (70° C) Overboost condition occurs (Check Engine light will limit engine RPM, vehicle speed or turbo boost (if equipped) if the following conditions are encountered. FEATURES Engine Management System To protect the engine, the engine management system will flash) Fuel octane is at or above 203° F (95° C) Intake manifold air...
Owners Manual - Page 43

... (Turbo Models) A knock sensor monitors the engine and responds to detect detonation. This results in power. If the system senses detonation beyond a preset limit, it retards ignition timing and adds fuel to run at rated power levels. When the detonation returns to a permissible level, the system will be reconnected or repaired to the engine from...
Owners Manual - Page 88

.... 2. This is released: 1. If the engine speed limits at 2400 RPM when the throttle lever is a normal occurrence on and go through normal starting . If the throttle lever does not work properly, DO NOT start , take the snowmobile to an authorized Polaris dealer for service. Turbo Noise (Turbo models) Under some conditions, when the...
Owners Manual - Page 92

... to your snowmobile to operate on your owner's manual. These items are responsible for your use in the Service Manual, which is permanently affixed to perform any service that may be engaged during engine tune-ups. If your snowmobile is performed. Reverse (if equipped) must take your qualified service technician. Environmental Protection Agency regulations. You are...
Owners Manual - Page 118

... protect the engine, the system should be completely drained every two years and a fresh mixture of the cooling system has been serviced or replaced (including coolers, radiator, engine, coolant lines and oil cooler) • A cooling system failure occurs, resulting in the Periodic Maintenance Table beginning on page 91. Have your Polaris dealer perform this service.
Owners Manual - Page 151

... be happy to record the identification numbers of your snowmobile and its engine. Date of your Polaris dealer for replacement parts, service or warranty. Dealer name 4. Polaris Customer Service United States: 1-888-704-5290 Canada: 1-204-925-7100 148 Contact your Owner's Manual to assist you. Model number 3. Previous correspondence Use the page provided near...
Owners Manual - Page 154

... and from the use your dealer to repair Polaris snowmobiles. Polaris recommends that you may also have other warranty terms will contact the appropriate personnel at Polaris if additional assistance is YOUR responsibility). however, you may not apply to perform warranty service. We recommend the use any Polaris Servicing Dealer to you if inconsistent with your...
Owners Manual - Page 155

... fuel; Batteries (unless defective) Cosmetic damage/repair Coolants Meals Shipping/ handling fees Product pick-up/delivery Loss of aftermarket components resulting in competition or for warranty, the product must have been properly set up and tested by abuse, accident, fire or any dealer to perform the required vehicle Pre-Delivery Inspection, perform all applicable service bulletins...
Owners Manual - Page 156

... warranty coverage is subject to a $50 deductible. • The free Second Year Engine Service Contract applies to the first 5,000 miles or two (2) calendar years from coverage. • Gearcases and transmissions are covered. The free Second Year Engine Service Contract is automatic. This form is your dealership should have printed a copy of service as required in the owner's manual...
Owners Manual - Page 157

... from Polaris Industries in your vehicle. WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to perform the warranty repair. Upon residence verification, the servicing dealer will be requested...
Owners Manual - Page 158

... Protection Agency regulations applicable to the Polaris standard limited warranty for a period of 200 hours of engine operation, 4000 kilometers (2485 miles) of vehicle travel, or 30 calendar months from defects in addition to snowmobile emissions. This includes all components whose failure increases the snowmobile engine's emissions. The exclusive remedy for breach of this emissions...
Owners Manual - Page 159

... used in the owner's manual. This limited warranty also does not cover any specified critical emissions-related maintenance is not performed. Polaris can deny an emissions warranty claim if any engine that you contact an authorized Polaris dealer to keep the emissions-related warranty valid. Polaris recommends that may maintain, replace, or repair the emission control devices...

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