Owners Manual
Page 5
... the actual vehicle and the information presented in U.S.A. 2009 Owner's Manual P/N 9921220 600 IQ/IQ Shift 136/600 Switchback/600 Dragon Switchback/600 Dragon SP 800 IQ/800 Switchback/800 Dragon Switchback/800 Dragon SP 2 Printed in this publication. All information contained within , whether whole or in this publication is expressly prohibited. POLARIS and POLARIS THE WAY OUT are intended for omissions or inaccuracies. Copyright 2008 Polaris Sales Inc...
... the actual vehicle and the information presented in U.S.A. 2009 Owner's Manual P/N 9921220 600 IQ/IQ Shift 136/600 Switchback/600 Dragon Switchback/600 Dragon SP 800 IQ/800 Switchback/800 Dragon Switchback/800 Dragon SP 2 Printed in this publication. All information contained within , whether whole or in this publication is expressly prohibited. POLARIS and POLARIS THE WAY OUT are intended for omissions or inaccuracies. Copyright 2008 Polaris Sales Inc...
Owners Manual
Page 13
... track. Turn off the ignition, raise the hood, make the adjustment, secure shields and guards, secure the hood, and then restart the engine to be partially exposed for control of the track. We recommend having your vehicle. 10 WARNING Improper riding position may result if hands, feet, or clothing become entangled in a position that must be seated with the engine running boards...
... track. Turn off the ignition, raise the hood, make the adjustment, secure shields and guards, secure the hood, and then restart the engine to be partially exposed for control of the track. We recommend having your vehicle. 10 WARNING Improper riding position may result if hands, feet, or clothing become entangled in a position that must be seated with the engine running boards...
Owners Manual
Page 22
... change for a length of your snowmobile has been parked for lighter operators or machines designed to carry a load. 19 All clutch service must be performed by the shifting of time, especially overnight, always make sure the skis and track are removed. Cold Weather Drive-Away Whenever your body weight. Maneuverability While much control and maneuverability is achieved through the steering system and skis, maximum control...
... change for a length of your snowmobile has been parked for lighter operators or machines designed to carry a load. 19 All clutch service must be performed by the shifting of time, especially overnight, always make sure the skis and track are removed. Cold Weather Drive-Away Whenever your body weight. Maneuverability While much control and maneuverability is achieved through the steering system and skis, maximum control...
Owners Manual
Page 24
... by dimming your headlights and reducing your speed. • When traveling in darkness or other low visibility conditions. Check to see if they take a snowmobile safety course. For their operating skills. The seat and suspension of spinal compression that could occur when the snowmobile impacts the ground. Jumping may become dangerous if operators drive improperly. Drive defensively to avoid...
... by dimming your headlights and reducing your speed. • When traveling in darkness or other low visibility conditions. Check to see if they take a snowmobile safety course. For their operating skills. The seat and suspension of spinal compression that could occur when the snowmobile impacts the ground. Jumping may become dangerous if operators drive improperly. Drive defensively to avoid...
Owners Manual
Page 29
... visibility, can cause loss of control. If manual is missing, contact a Polaris dealer for proper operation. Do not leave brake engaged for more than five minutes. • Before starting engine, check throttle, brake, and steering for a replacement. • This vehicle is capable of high speeds. See Owner's Manual for steering and stopping. Oil injection system: Use unmixed fuel only. SAFETY Safety Decals and Locations Operation Warning • To avoid serious...
... visibility, can cause loss of control. If manual is missing, contact a Polaris dealer for proper operation. Do not leave brake engaged for more than five minutes. • Before starting engine, check throttle, brake, and steering for a replacement. • This vehicle is capable of high speeds. See Owner's Manual for steering and stopping. Oil injection system: Use unmixed fuel only. SAFETY Safety Decals and Locations Operation Warning • To avoid serious...
Owners Manual
Page 32
... your Polaris dealer for service. Always secure cargo before operating. FEATURES + Adjustable Headlights Adjust the headlight beam by Polaris. The sensor must be reconnected or repaired to prevent the engine from detonation by automatically reducing the engine timing and adding fuel whenever the sensors detect detonation. The rider will flash six times if the sensor fails or becomes disconnected. 29 Install only accessories specifically approved for this model by...
... your Polaris dealer for service. Always secure cargo before operating. FEATURES + Adjustable Headlights Adjust the headlight beam by Polaris. The sensor must be reconnected or repaired to prevent the engine from detonation by automatically reducing the engine timing and adding fuel whenever the sensors detect detonation. The rider will flash six times if the sensor fails or becomes disconnected. 29 Install only accessories specifically approved for this model by...
Owners Manual
Page 46
...-pressure service equipment. Always adjust both shocks equally. THE PERFECT FIT Shock Compression Damping (SP models) Softer Stiffer Shock Valving Some shocks can be performed by a Polaris dealer. 43 When adjusting, we recommend that this work safely and correctly. Front Suspension Adjustments Turn the adjuster to make adjustments to the right for a stiffer ride. • Turn the adjuster to the compression damping. Shocks contain high-pressure nitrogen gas. WARNING Changing shock valving...
...-pressure service equipment. Always adjust both shocks equally. THE PERFECT FIT Shock Compression Damping (SP models) Softer Stiffer Shock Valving Some shocks can be performed by a Polaris dealer. 43 When adjusting, we recommend that this work safely and correctly. Front Suspension Adjustments Turn the adjuster to make adjustments to the right for a stiffer ride. • Turn the adjuster to the compression damping. Shocks contain high-pressure nitrogen gas. WARNING Changing shock valving...
Owners Manual
Page 75
... return to idle. 3. Apply a slight amount of an accident. Do not start the engine again until the malfunction has been corrected by exerting pressure on the pivot pin in the direction shown in the event of throttle. OPERATION n Engine Stop Switch Push down on the engine stop switch (+) to ground out the ignition and stop switch. WARNING Operating the snowmobile with a faulty throttle safety switch can...
... return to idle. 3. Apply a slight amount of an accident. Do not start the engine again until the malfunction has been corrected by exerting pressure on the pivot pin in the direction shown in the event of throttle. OPERATION n Engine Stop Switch Push down on the engine stop switch (+) to ground out the ignition and stop switch. WARNING Operating the snowmobile with a faulty throttle safety switch can...
Owners Manual
Page 77
SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit 74 OPERATION Emergency Stopping The following chart lists methods for more information about the engine stop switch and throttle safety switch. See page 72 for stopping the snowmobile in the event of an emergency.
SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit 74 OPERATION Emergency Stopping The following chart lists methods for more information about the engine stop switch and throttle safety switch. See page 72 for stopping the snowmobile in the event of an emergency.
Owners Manual
Page 80
... ground. Daily Storage At the end of each ride, park the snowmobile on the towed snowmobile to operate the brake and steering when necessary. For your safety, do not attempt to maintain control of the snowmobile. Always remove the drive belt from the vehicle if force is not designed for this type of use a tow hitch until you've read the following warnings...
... ground. Daily Storage At the end of each ride, park the snowmobile on the towed snowmobile to operate the brake and steering when necessary. For your safety, do not attempt to maintain control of the snowmobile. Always remove the drive belt from the vehicle if force is not designed for this type of use a tow hitch until you've read the following warnings...
Owners Manual
Page 81
The ECI label is available to perform any service that may be necessary. 78 You are responsible for your snowmobile is performed. Environmental Protection Agency regulations. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance section of sale with an emission control information (ECI) label and a factory-installed emissions information hangtag. The ECI label should not be...
The ECI label is available to perform any service that may be necessary. 78 You are responsible for your snowmobile is performed. Environmental Protection Agency regulations. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance section of sale with an emission control information (ECI) label and a factory-installed emissions information hangtag. The ECI label should not be...
Owners Manual
Page 96
... plugged, coolant loss, air lock or engine damage may result. Lift the front of the vehicle slightly if necessary. 2. Position the vehicle so that should be warm to the touch. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. Reinstall the bleed screw into the manifold. 4. Perform the bleeding procedure when the engine is warm or hot. Remove the pressure cap...
... plugged, coolant loss, air lock or engine damage may result. Lift the front of the vehicle slightly if necessary. 2. Position the vehicle so that should be warm to the touch. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. Reinstall the bleed screw into the manifold. 4. Perform the bleeding procedure when the engine is warm or hot. Remove the pressure cap...
Owners Manual
Page 103
Push the bulb inward and turn it clockwise to remove it . 4. Reinstall the taillight lens. 100 Install a new bulb. Push the bulb inward and turn it counterclockwise to secure it . 3. MAINTENANCE Lights Taillight/Brakelight Replacement 1. Remove the lens. 2. Remove the screws securing the taillight lens.
Push the bulb inward and turn it clockwise to remove it . 4. Reinstall the taillight lens. 100 Install a new bulb. Push the bulb inward and turn it counterclockwise to secure it . 3. MAINTENANCE Lights Taillight/Brakelight Replacement 1. Remove the lens. 2. Remove the screws securing the taillight lens.
Owners Manual
Page 130
... THE ABOVE ONE YEAR WARRANTY PERIOD. When requesting warranty service you must present your copy of the Warranty Registration form to the dealer. (The cost of non-recommended lubricants may cause engine damage. Please work with controlling state law. We recommend the use your dealer to resolve any Polaris Servicing Dealer to repair Polaris snowmobiles. Limitations of Polaris engine oil. 2. POLARIS FURTHER DISCLAIMS ALL EXPRESS...
... THE ABOVE ONE YEAR WARRANTY PERIOD. When requesting warranty service you must present your copy of the Warranty Registration form to the dealer. (The cost of non-recommended lubricants may cause engine damage. Please work with controlling state law. We recommend the use your dealer to resolve any Polaris Servicing Dealer to repair Polaris snowmobiles. Limitations of Polaris engine oil. 2. POLARIS FURTHER DISCLAIMS ALL EXPRESS...
Owners Manual
Page 131
... to wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to provide proof of personal loss. The following items are...
... to wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to provide proof of personal loss. The following items are...
Owners Manual
Page 132
... to the first 5,000 miles or two (2) calendar years from coverage. The free Second Year Engine Service Contract is subject to the ECU box, coils, stator plate, and sensors. The fuel pump is covered. • Clutches and related clutch parts, including but not limited to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. • Non wear related throttle body parts are excluded from coverage...
... to the first 5,000 miles or two (2) calendar years from coverage. The free Second Year Engine Service Contract is subject to the ECU box, coils, stator plate, and sensors. The fuel pump is covered. • Clutches and related clutch parts, including but not limited to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. • Non wear related throttle body parts are excluded from coverage...
Owners Manual
Page 133
... location. WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to perform the warranty repair. This policy does not apply to country. You must be covered by an authorized Polaris dealer. Vehicles importation...
... location. WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to perform the warranty repair. This policy does not apply to country. You must be covered by an authorized Polaris dealer. Vehicles importation...
Owners Manual
Page 139
... Brakelight Replacement...100 Brakes ...60, 96-98 C Carbide Skags ...57 Cargo Area...29 Chaincase Oil...85-86 Choke...85 Cleaning and Preservation ...115 Clutch Alignment Offset ...101 Clutch and Drive System ...116 Clutch Center Distance ...101 Clutch Cover Warning...23 Clutch Safety ...19 Clutch System ...101-105 Cold Weather Drive-Away ...19 Compression Damping Rear Shock (Premium Shock) . 50 Front Track Shock (SP Model) 50 Controls and Linkage...115 Coolant...91 Coolant Level...91 Cooling System...
... Brakelight Replacement...100 Brakes ...60, 96-98 C Carbide Skags ...57 Cargo Area...29 Chaincase Oil...85-86 Choke...85 Cleaning and Preservation ...115 Clutch Alignment Offset ...101 Clutch and Drive System ...116 Clutch Center Distance ...101 Clutch Cover Warning...23 Clutch Safety ...19 Clutch System ...101-105 Cold Weather Drive-Away ...19 Compression Damping Rear Shock (Premium Shock) . 50 Front Track Shock (SP Model) 50 Controls and Linkage...115 Coolant...91 Coolant Level...91 Cooling System...
Owners Manual
Page 140
... ...Headlight Bulb Installation ...Headlight Bulb Removal ...High Temperature Light ...Hood Latches ...Hot Surface Warning ...54 54 54 29 99 99 92 63 24 P Parking Brake Lever Lock ...61 Passenger Warnings ...24 Preload, IFS Shock Spring ...42 Pre-Ride Checklist ...58 Pre-Ride Suspension Inspection...114 Pressure Cap Warning ...23 I Ice and Snow Build-up ...16 IFS...41 IFS Adjustment Options ...41 IFS Components ...41 Inadequate Snow Conditions ...20 Instrumentation ...30-40 Intake Filters...
... ...Headlight Bulb Installation ...Headlight Bulb Removal ...High Temperature Light ...Hood Latches ...Hot Surface Warning ...54 54 54 29 99 99 92 63 24 P Parking Brake Lever Lock ...61 Passenger Warnings ...24 Preload, IFS Shock Spring ...42 Pre-Ride Checklist ...58 Pre-Ride Suspension Inspection...114 Pressure Cap Warning ...23 I Ice and Snow Build-up ...16 IFS...41 IFS Adjustment Options ...41 IFS Components ...41 Inadequate Snow Conditions ...20 Instrumentation ...30-40 Intake Filters...
Owners Manual
Page 141
... Spark Plug Condition...88 Spark Plug Removal ...89 Spark Plugs ...87 Speed ...13 Spring Preload, IFS Shock...42 Spring Preload, Rear ...46-47 Starting the Engine ...65 Starting the Engine, Restarting ...65 Steering Inspection/Adjustment...111 Steering System ...62, 111-114 Stopping, Emergency...74 Storage, Daily ...77 Storage, Extended ...115-117 Studs ...56 Survival Preparation ...12 Suspension Adjustments, Rear . . 46-53 Suspension Coupling, IQ ...51 Suspension Inspection, Pre-Ride . . 114 Suspension Maintenance ...114 Suspension Performance Tips ...45 Suspension, Rear...
... Spark Plug Condition...88 Spark Plug Removal ...89 Spark Plugs ...87 Speed ...13 Spring Preload, IFS Shock...42 Spring Preload, Rear ...46-47 Starting the Engine ...65 Starting the Engine, Restarting ...65 Steering Inspection/Adjustment...111 Steering System ...62, 111-114 Stopping, Emergency...74 Storage, Daily ...77 Storage, Extended ...115-117 Studs ...56 Survival Preparation ...12 Suspension Adjustments, Rear . . 46-53 Suspension Coupling, IQ ...51 Suspension Inspection, Pre-Ride . . 114 Suspension Maintenance ...114 Suspension Performance Tips ...45 Suspension, Rear...