Owners Manual
Page 5
... within this publication. No liability can be accepted for reference use only. Any reprinting or reuse of Polaris Industries Inc. Printed in this publication is expressly prohibited. Due to constant improvements in the design and ... latest product information at the time of production components, some minor discrepancies may result between the actual vehicle and the information presented in U.S.A. 2009 Owner's Manual P/N 9921613 600/800 RMK SHIFT-700/800 RMK 155-800 DRAGON RMK-800 ASSAULT RMK 2 Copyright 2008 Polaris Sales Inc. POLARIS and POLARIS THE WAY OUT are intended ...
... within this publication. No liability can be accepted for reference use only. Any reprinting or reuse of Polaris Industries Inc. Printed in this publication is expressly prohibited. Due to constant improvements in the design and ... latest product information at the time of production components, some minor discrepancies may result between the actual vehicle and the information presented in U.S.A. 2009 Owner's Manual P/N 9921613 600/800 RMK SHIFT-700/800 RMK 155-800 DRAGON RMK-800 ASSAULT RMK 2 Copyright 2008 Polaris Sales Inc. POLARIS and POLARIS THE WAY OUT are intended ...
Owners Manual
Page 14
... of your snowmobile as well Spare Drive Belt Extra Set of building a fire, and a two-way radio or cellular telephone. but is to ride with experience; Always carry the owner's manual on the handlebar grips for proper throttle, brake and steering control. WARNING Improper riding position may vary with others, and you must travel into remote areas, always carry survival equipment that...
... of your snowmobile as well Spare Drive Belt Extra Set of building a fire, and a two-way radio or cellular telephone. but is to ride with experience; Always carry the owner's manual on the handlebar grips for proper throttle, brake and steering control. WARNING Improper riding position may vary with others, and you must travel into remote areas, always carry survival equipment that...
Owners Manual
Page 21
SAFETY Drive Belt Operator Safety Do not operate the engine with the intake silencer or filter removed. Cold Weather Drive-Away Whenever your dealer. Maneuverability will change for a passenger. Operation of time, especially overnight, always make sure the skis and track are removed. Maneuverability While much control and maneuverability is achieved through the steering system and skis, maximum control is achieved by the shifting of your dealer...
SAFETY Drive Belt Operator Safety Do not operate the engine with the intake silencer or filter removed. Cold Weather Drive-Away Whenever your dealer. Maneuverability will change for a passenger. Operation of time, especially overnight, always make sure the skis and track are removed. Maneuverability While much control and maneuverability is achieved through the steering system and skis, maximum control is achieved by the shifting of your dealer...
Owners Manual
Page 23
...seat and suspension of your vehicle. Leave enough distance between snowmobiles to provide ample stopping room and to provide protection from the ignition when you 're new to snowmobiling, acquaint yourself with the machine and with what it will and won't do under normal riding conditions...if they take a snowmobile safety course. If you leave the snowmobile unattended. 20 Even seasoned drivers should spend some time getting the feel for proper balance in darkness or other low visibility conditions. Allow even more distance when driving on the rider's body position for a machine ...
...seat and suspension of your vehicle. Leave enough distance between snowmobiles to provide ample stopping room and to provide protection from the ignition when you 're new to snowmobiling, acquaint yourself with the machine and with what it will and won't do under normal riding conditions...if they take a snowmobile safety course. If you leave the snowmobile unattended. 20 Even seasoned drivers should spend some time getting the feel for proper balance in darkness or other low visibility conditions. Allow even more distance when driving on the rider's body position for a machine ...
Owners Manual
Page 28
...; In an emergency, push down the Auxiliary Shut-Off Switch, located on hard-packed snow, ice, or when crossing roads, steering and braking ability are greatly reduced. Be seated and in insufficient time for proper use only. See Owner's Manual for you should have a proper balance of the throttle control assembly, to stop the engine. Make sure hood is designed for proper operation.
...; In an emergency, push down the Auxiliary Shut-Off Switch, located on hard-packed snow, ice, or when crossing roads, steering and braking ability are greatly reduced. Be seated and in insufficient time for proper use only. See Owner's Manual for you should have a proper balance of the throttle control assembly, to stop the engine. Make sure hood is designed for proper operation.
Owners Manual
Page 43
... be seated at which the shock coil spring is set is full, the bumper will move up on the shock rod until it contacts the body and test ride the machine. THE PERFECT FIT IQ Front Suspension Adjustments WARNING Always verify ski alignment before making adjustments to check alignment. To determine if your Polaris dealer for preload and valving. Standard Shocks The...
... be seated at which the shock coil spring is set is full, the bumper will move up on the shock rod until it contacts the body and test ride the machine. THE PERFECT FIT IQ Front Suspension Adjustments WARNING Always verify ski alignment before making adjustments to check alignment. To determine if your Polaris dealer for preload and valving. Standard Shocks The...
Owners Manual
Page 44
To make adjustments, turn the large red cap on the reservoir with the aluminum wrench supplied with an adjustable spring rate feature. Adjustment Wrench 41 Front Shock Spring Rate (Assault Model) The Assault IFS shocks are delivered in the full soft position (8th line). The shocks are equipped with your Polaris dealer for a softer ride. See your vehicle. This adjustment will have a large effect...
To make adjustments, turn the large red cap on the reservoir with the aluminum wrench supplied with an adjustable spring rate feature. Adjustment Wrench 41 Front Shock Spring Rate (Assault Model) The Assault IFS shocks are delivered in the full soft position (8th line). The shocks are equipped with your Polaris dealer for a softer ride. See your vehicle. This adjustment will have a large effect...
Owners Manual
Page 67
... the idle position quickly and completely. 4. OPERATION n Throttle Lever WARNING An improperly functioning throttle lever may cause erratic machine behavior and loss of control, which could result in the throttle cable may be used to an authorized Polaris dealer for service. Test the throttle lever by compressing and releasing it 's necessary to start the engine, the throttle safety switch and engine stop switch may cause the safety switch to...
... the idle position quickly and completely. 4. OPERATION n Throttle Lever WARNING An improperly functioning throttle lever may cause erratic machine behavior and loss of control, which could result in the throttle cable may be used to an authorized Polaris dealer for service. Test the throttle lever by compressing and releasing it 's necessary to start the engine, the throttle safety switch and engine stop switch may cause the safety switch to...
Owners Manual
Page 68
SYSTEM Ignition Switch Brake Engine Stop Switch Choke (if equipped) Throttle Safety Switch Tether Switch (if equipped) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Floods engine Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All All Half throttle or less All All 65 See page 63 for stopping the snowmobile in the event of an emergency. n Emergency Stopping OPERATION The following chart lists methods for more information about the engine stop switch.
SYSTEM Ignition Switch Brake Engine Stop Switch Choke (if equipped) Throttle Safety Switch Tether Switch (if equipped) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Floods engine Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All All Half throttle or less All All 65 See page 63 for stopping the snowmobile in the event of an emergency. n Emergency Stopping OPERATION The following chart lists methods for more information about the engine stop switch.
Owners Manual
Page 71
For your safety, do not attempt to the engine and drive system. Always remove the drive belt from the vehicle if force is not designed for this type of the snowmobile. Remove the drive belt before towing. 68 NOTICE: Towing a disabled snowmobile with an appropriate track stand. Towing Do not use the front bumper to prevent any type of vehicle with a rope have someone...
For your safety, do not attempt to the engine and drive system. Always remove the drive belt from the vehicle if force is not designed for this type of the snowmobile. Remove the drive belt before towing. 68 NOTICE: Towing a disabled snowmobile with an appropriate track stand. Towing Do not use the front bumper to prevent any type of vehicle with a rope have someone...
Owners Manual
Page 85
... through the filter. 82 All fuel injector service must be performed by an authorized Polaris dealer. MAINTENANCE Fuel Injectors Fuel Pump All fuel pump service must be performed by an authorized Polaris dealer. Oil Lines Inspect oil line condition at the intervals outlined in the Periodic Maintenance Table beginning on page 72. Do not attempt to clean or service the fuel injectors. Oil Filter Have your Polaris dealer for signs of the fuel filter at...
... through the filter. 82 All fuel injector service must be performed by an authorized Polaris dealer. MAINTENANCE Fuel Injectors Fuel Pump All fuel pump service must be performed by an authorized Polaris dealer. Oil Lines Inspect oil line condition at the intervals outlined in the Periodic Maintenance Table beginning on page 72. Do not attempt to clean or service the fuel injectors. Oil Filter Have your Polaris dealer for signs of the fuel filter at...
Owners Manual
Page 90
...engine and check the coolant bottle level. Cooling System MAINTENANCE Bleeding the Cooling System Bleed the cooling system at a fast idle for two to bleed through the system until it runs out the bleed holes. Lift...manifold. 4. If the system is cold. 1. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. Loosen the bleed screw occasionally to the maximum mark. 2. If they 'll be warm to aid in the Periodic Maintenance Table beginning on page 72. Replace the pressure cap and carefully lower the front end of the heat exchangers. 3. Perform...
...engine and check the coolant bottle level. Cooling System MAINTENANCE Bleeding the Cooling System Bleed the cooling system at a fast idle for two to bleed through the system until it runs out the bleed holes. Lift...manifold. 4. If the system is cold. 1. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. Loosen the bleed screw occasionally to the maximum mark. 2. If they 'll be warm to aid in the Periodic Maintenance Table beginning on page 72. Replace the pressure cap and carefully lower the front end of the heat exchangers. 3. Perform...
Owners Manual
Page 119
... contained in this manual. Polaris Customer Service United States: 1-888-704-5290 Canada: 1-204-925-7100 116 Serial number 2. When contacting us about parts, service, or warranty, always provide the following information: 1. WARRANTY Service And Warranty Information Obtaining Service and Warranty Assistance Read and understand the service data and the Polaris warranty information contained in this manual. Length of time and conditions of your Owner's Manual to assist you...
... contained in this manual. Polaris Customer Service United States: 1-888-704-5290 Canada: 1-204-925-7100 116 Serial number 2. When contacting us about parts, service, or warranty, always provide the following information: 1. WARRANTY Service And Warranty Information Obtaining Service and Warranty Assistance Read and understand the service data and the Polaris warranty information contained in this manual. Length of time and conditions of your Owner's Manual to assist you...
Owners Manual
Page 122
... covered by warranty. 119 This warranty gives you specific legal rights, and you use of Polaris engine oil. 2. Damage resulting from state to perform warranty service. We recommend the use your snowmobile requires warranty service, you may not apply to you must take it to a Polaris dealer authorized to Obtain Warranty Service If your original selling dealer; Your dealer will remain in effect. How to repair Polaris...
... covered by warranty. 119 This warranty gives you specific legal rights, and you use of Polaris engine oil. 2. Damage resulting from state to perform warranty service. We recommend the use your snowmobile requires warranty service, you may not apply to you must take it to a Polaris dealer authorized to Obtain Warranty Service If your original selling dealer; Your dealer will remain in effect. How to repair Polaris...
Owners Manual
Page 123
... Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for coverage of personal loss. improper fuel; Batteries (unless defective) Cosmetic damage/repair Coolants Meals Shipping/ handling...
... Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for coverage of personal loss. improper fuel; Batteries (unless defective) Cosmetic damage/repair Coolants Meals Shipping/ handling...
Owners Manual
Page 124
... date, free of purchase, whichever comes first. Coverage Coverage for racing are covered. The free Second Year Engine Service Contract is subject to a $50 deductible. • The free Second Year Engine Service Contract applies to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. • Non wear related throttle body parts are excluded from date of charge, through an authorized...
... date, free of purchase, whichever comes first. Coverage Coverage for racing are covered. The free Second Year Engine Service Contract is subject to a $50 deductible. • The free Second Year Engine Service Contract applies to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. • Non wear related throttle body parts are excluded from date of charge, through an authorized...
Owners Manual
Page 125
... be covered by an authorized Polaris dealer. This policy does not apply to vehicles registered to Polaris Industries in which the vehicle was purchased, Warranty or Service Bulletin repairs may also be done by the basic warranty.) For questions call Polaris Customer Assistance (see page 116). 122 This policy does not apply to perform the warranty repair. Outside the Country where your vehicle was...
... be covered by an authorized Polaris dealer. This policy does not apply to vehicles registered to Polaris Industries in which the vehicle was purchased, Warranty or Service Bulletin repairs may also be done by the basic warranty.) For questions call Polaris Customer Assistance (see page 116). 122 This policy does not apply to perform the warranty repair. Outside the Country where your vehicle was...
Owners Manual
Page 131
... Brake System, Bleeding...92 Brakes ...51, 89-92 Break-In, Engine ...57-58 Bulbs, Replacing ...93 E Electrical Connections...109 Emission Control Information ...69-70 Emission Control Label ...69 Emission Control Maintenance ...69 Engine Break-In...57-58 Engine Protection ...108 Engine Stop Switch ...63 Engine, Starting ...56 Environment Preservation ...6 Exhaust System ...83 Eye Protection ...12 C Cargo System...28 Chaincase Oil...77-78 Clutch Alignment Offset ...94 Clutch Center Distance ...94 Clutch Cover Warning...22 Clutch...
... Brake System, Bleeding...92 Brakes ...51, 89-92 Break-In, Engine ...57-58 Bulbs, Replacing ...93 E Electrical Connections...109 Emission Control Information ...69-70 Emission Control Label ...69 Emission Control Maintenance ...69 Engine Break-In...57-58 Engine Protection ...108 Engine Stop Switch ...63 Engine, Starting ...56 Environment Preservation ...6 Exhaust System ...83 Eye Protection ...12 C Cargo System...28 Chaincase Oil...77-78 Clutch Alignment Offset ...94 Clutch Center Distance ...94 Clutch Cover Warning...22 Clutch...
Owners Manual
Page 132
INDEX I Ice and Snow Build-up ...16 IFS...39 Instrumentation ...30-38 Intake Filters ...81 Intake Silencer ...18 P Parking Brake Lever Lock ...52 Passenger Warning ...23 Polaris Products ...110 Pre-Ride Checklist ...49-55 Pressure Cap Warning ...22 L Lights ...93 Limiter Strap Position ...44 Low Oil Indicator Light ...62 Lubrication ...75-78 Chaincase ...77-78 Driveshaft Bearing ...76 Front Suspension...75 Rear Suspension ...75 Throttle Cable ...76 R Rail Slide Wear...106 Recoil...
INDEX I Ice and Snow Build-up ...16 IFS...39 Instrumentation ...30-38 Intake Filters ...81 Intake Silencer ...18 P Parking Brake Lever Lock ...52 Passenger Warning ...23 Polaris Products ...110 Pre-Ride Checklist ...49-55 Pressure Cap Warning ...22 L Lights ...93 Limiter Strap Position ...44 Low Oil Indicator Light ...62 Lubrication ...75-78 Chaincase ...77-78 Driveshaft Bearing ...76 Front Suspension...75 Rear Suspension ...75 Throttle Cable ...76 R Rail Slide Wear...106 Recoil...
Owners Manual
Page 133
... Switch...48 Throttle Lever ...50, 64 Throttle Safety Switch ...50, 63 Torque Stop ...97 Torsion Spring Preload ...44 Towing...68 Track Alignment ...102 Track Care for Storage...109 Track Inspection ...53, 98 Track Lubrication ...99 Track Replacement ...98 Track Tension ...100-101 Track Warm-Up...59 Track Warning ...23 Track, Deep Lug ...53 Transporting the Snowmobile ...109 Troubleshooting, Drive Belt ...115 Troubleshooting, Engine ...111-113 Troubleshooting, Rear Suspension...
... Switch...48 Throttle Lever ...50, 64 Throttle Safety Switch ...50, 63 Torque Stop ...97 Torsion Spring Preload ...44 Towing...68 Track Alignment ...102 Track Care for Storage...109 Track Inspection ...53, 98 Track Lubrication ...99 Track Replacement ...98 Track Tension ...100-101 Track Warm-Up...59 Track Warning ...23 Track, Deep Lug ...53 Transporting the Snowmobile ...109 Troubleshooting, Drive Belt ...115 Troubleshooting, Engine ...111-113 Troubleshooting, Rear Suspension...