Owners Manual
Page 14
... hands on the handlebar grips for proper throttle, brake and steering control. WARNING! Serious injuries may result if hands, feet, or clothing become entangled in serious injury or death. Turn off the ignition, open the side panels or hood, make the adjustment, secure shields and guards, secure the side panels and hood, and then restart the engine to stay clear of the track...
... hands on the handlebar grips for proper throttle, brake and steering control. WARNING! Serious injuries may result if hands, feet, or clothing become entangled in serious injury or death. Turn off the ignition, open the side panels or hood, make the adjustment, secure shields and guards, secure the side panels and hood, and then restart the engine to stay clear of the track...
Owners Manual
Page 23
... key from flying snow and debris. Even seasoned drivers should spend some time getting the feel for a snowmobile before attempting ambitious maneuvers. • A snowmobile depends on slippery surfaces or when driving in a group of snowmobiles, don't tailgate (follow too closely). For their operating skills. SAFETY Operator Safety Driving Responsibly Every snowmobile handles differently, and even the most docile conditions...
... key from flying snow and debris. Even seasoned drivers should spend some time getting the feel for a snowmobile before attempting ambitious maneuvers. • A snowmobile depends on slippery surfaces or when driving in a group of snowmobiles, don't tailgate (follow too closely). For their operating skills. SAFETY Operator Safety Driving Responsibly Every snowmobile handles differently, and even the most docile conditions...
Owners Manual
Page 29
... high speed may cause fading or sudden loss of ski carbides to control the vehicle. Be seated and in position to track studs. Oil injection system: Use unmixed fuel only. Check oil level when refueling. 25 Do not leave brake engaged for more than five minutes. • Before starting engine, check throttle, brake, and steering for proper operation. Make sure hood and side panels are...
... high speed may cause fading or sudden loss of ski carbides to control the vehicle. Be seated and in position to track studs. Oil injection system: Use unmixed fuel only. Check oil level when refueling. 25 Do not leave brake engaged for more than five minutes. • Before starting engine, check throttle, brake, and steering for proper operation. Make sure hood and side panels are...
Owners Manual
Page 44
... Voltage Too Low SPN 51 FMI 3 4 10 2 3 4 3 4 3 4 16 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 40 FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is shorted to a wire at battery voltage. Short-to-Ground: The wire is shorted to the item listed in the chart...
... Voltage Too Low SPN 51 FMI 3 4 10 2 3 4 3 4 3 4 16 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 40 FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is shorted to a wire at battery voltage. Short-to-Ground: The wire is shorted to the item listed in the chart...
Owners Manual
Page 45
... Low Speed Sensor) ECU Output Supply Voltage 2 (Injec- FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Fuel Type Selected Voltage Too High Voltage Too Low Signal Out...
... Low Speed Sensor) ECU Output Supply Voltage 2 (Injec- FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Fuel Type Selected Voltage Too High Voltage Too Low Signal Out...
Owners Manual
Page 66
... to the normal closed position. Start the engine and allow restarting. A properly functioning switch must shut down the engine. 62 Do not start the engine again until the malfunction has been corrected by exerting pressure on the engine stop switch (H) to idle. 3. Hold the throttle lever pin stationary by your dealer. WARNING! Operating the snowmobile with a faulty throttle safety switch can result in serious injury...
... to the normal closed position. Start the engine and allow restarting. A properly functioning switch must shut down the engine. 62 Do not start the engine again until the malfunction has been corrected by exerting pressure on the engine stop switch (H) to idle. 3. Hold the throttle lever pin stationary by your dealer. WARNING! Operating the snowmobile with a faulty throttle safety switch can result in serious injury...
Owners Manual
Page 71
... steering components. WARNING! Towing For your safety, do not attempt to the engine and drive system. WARNING! Braking distances increase when towing loads. NOTICE: Towing a disabled snowmobile with the rear of the snowmobile or other objects, resulting in the towed object. OPERATION Daily Storage At the end of each ride, park the snowmobile on a level surface and support it isn't possible to use a tow hitch...
... steering components. WARNING! Towing For your safety, do not attempt to the engine and drive system. WARNING! Braking distances increase when towing loads. NOTICE: Towing a disabled snowmobile with the rear of the snowmobile or other objects, resulting in the towed object. OPERATION Daily Storage At the end of each ride, park the snowmobile on a level surface and support it isn't possible to use a tow hitch...
Owners Manual
Page 72
If your owner's manual. POLARIS recommends that you contact an authorized POLARIS dealer to perform any service that may be removed, even after you must not be engaged during engine tune-ups. The ECI label should review the limitations of their device and the applicable electromagnetic standards and directives that the specified maintenance is permanently affixed to this vehicle. 68 Owner's Responsibilities...
If your owner's manual. POLARIS recommends that you contact an authorized POLARIS dealer to perform any service that may be removed, even after you must not be engaged during engine tune-ups. The ECI label should review the limitations of their device and the applicable electromagnetic standards and directives that the specified maintenance is permanently affixed to this vehicle. 68 Owner's Responsibilities...
Owners Manual
Page 76
... 150 mi. (240 km) 500 mi. (800 km) 1000 mi. (1600 km) 2000 mi. (3200 km) PreSeason CHASSIS Ski Toe Alignment Suspension Mounting Bolts Bolt Torques Rear Suspension Fasteners Steering Fasteners Suspension Shock Oil Cooling Fins and Shroud Drive Shaft Bearing Skags (Wear Bars) Ski Saddle/Spindle Bolts Drive Chain Tension Hood and Side Panel Fasteners Rear Wheel Idler Bolts Idler Bolt Jam Nut Camber Alignment Handlebar Centering Tether Switch and Strap Track Alignment Track Tension...
... 150 mi. (240 km) 500 mi. (800 km) 1000 mi. (1600 km) 2000 mi. (3200 km) PreSeason CHASSIS Ski Toe Alignment Suspension Mounting Bolts Bolt Torques Rear Suspension Fasteners Steering Fasteners Suspension Shock Oil Cooling Fins and Shroud Drive Shaft Bearing Skags (Wear Bars) Ski Saddle/Spindle Bolts Drive Chain Tension Hood and Side Panel Fasteners Rear Wheel Idler Bolts Idler Bolt Jam Nut Camber Alignment Handlebar Centering Tether Switch and Strap Track Alignment Track Tension...
Owners Manual
Page 87
... side panel. 10. Remove the side panel. Remove the right side panel. 4. If the system is cold before starting the engine. 8. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. Carefully and briefly touch the top of the vehicle slightly if necessary. 2. Reinstall the side panel. 12. NOTICE: If coolant flow becomes restricted or plugged, coolant loss, air lock or engine damage...
... side panel. 10. Remove the side panel. Remove the right side panel. 4. If the system is cold before starting the engine. 8. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. Carefully and briefly touch the top of the vehicle slightly if necessary. 2. Reinstall the side panel. 12. NOTICE: If coolant flow becomes restricted or plugged, coolant loss, air lock or engine damage...
Owners Manual
Page 93
.... Oil from the back of the lamp. Headlight Lamp Replacement 1. Remove the wire harness connector from your skin leaves a residue, causing a hot spot that will shorten the life of the headlight. 3. If fingers do touch a lamp, clean it with bare fingers. Rotate the bulb 1/4 turn it . 5. Taillight/Brake Light Replacement The taillight assembly is not serviceable. Peel back the foam shield covering the headlight assembly. 2. Grasp...
.... Oil from the back of the lamp. Headlight Lamp Replacement 1. Remove the wire harness connector from your skin leaves a residue, causing a hot spot that will shorten the life of the headlight. 3. If fingers do touch a lamp, clean it with bare fingers. Rotate the bulb 1/4 turn it . 5. Taillight/Brake Light Replacement The taillight assembly is not serviceable. Peel back the foam shield covering the headlight assembly. 2. Grasp...
Owners Manual
Page 107
... the fuel tank. MAINTENANCE Extended Storage Controls and Linkage Lubricate all bushings and cables as outlined in the Master Repair Manual. Follow the engine fogging instructions provided on the container, running the engine for a period of fuel. The snowmobile should be supported off with fogging oil. Follow the instructions on the container. Track and Suspension Moderate track tension should be maintained during storage. Clutch and Drive System...
... the fuel tank. MAINTENANCE Extended Storage Controls and Linkage Lubricate all bushings and cables as outlined in the Master Repair Manual. Follow the engine fogging instructions provided on the container, running the engine for a period of fuel. The snowmobile should be supported off with fogging oil. Follow the instructions on the container. Track and Suspension Moderate track tension should be maintained during storage. Clutch and Drive System...
Owners Manual
Page 111
... the fuel valve is on. • Make sure tank contains fuel. • Ice may be in the fuel line, filter or pump. If engine still fails to start Poor fuel Not enough fuel getting to engine Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to start Probable Cause Solution Faulty ignition • Install new spark plug(s). TROUBLESHOOTING Engine Troubleshooting Problem Engine turns...
... the fuel valve is on. • Make sure tank contains fuel. • Ice may be in the fuel line, filter or pump. If engine still fails to start Poor fuel Not enough fuel getting to engine Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to start Probable Cause Solution Faulty ignition • Install new spark plug(s). TROUBLESHOOTING Engine Troubleshooting Problem Engine turns...
Owners Manual
Page 114
... Warranty Assistance Read and understand the service data and the POLARIS warranty information contained in this manual. When contacting us about parts, service, or warranty, always provide the following information: 1. Dealer name 4. Serial number 2. Date of operation 7. Length of time and conditions of purchase 5. Contact your Owner's Manual to assist you. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance...
... Warranty Assistance Read and understand the service data and the POLARIS warranty information contained in this manual. When contacting us about parts, service, or warranty, always provide the following information: 1. Dealer name 4. Serial number 2. Date of operation 7. Length of time and conditions of purchase 5. Contact your Owner's Manual to assist you. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance...
Owners Manual
Page 117
... the use of warranties and remedies ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE ONE YEAR WARRANTY PERIOD. When requesting warranty service you use any warranty issues. POLARIS recommends that you must take it to a POLARIS dealer authorized to perform warranty service. Engine Oil 1. Please work with controlling state law.
... the use of warranties and remedies ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE ONE YEAR WARRANTY PERIOD. When requesting warranty service you use any warranty issues. POLARIS recommends that you must take it to a POLARIS dealer authorized to perform warranty service. Engine Oil 1. Please work with controlling state law.
Owners Manual
Page 118
... wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to snow, water, dirt or other casualty not determined a defect of non...
... wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to snow, water, dirt or other casualty not determined a defect of non...
Owners Manual
Page 119
... you should warranty register your vehicle at a local POLARIS dealer in your new country immediately after you move or are traveling temporarily outside the country of your move to perform the warranty repair. You may also be authorized to POLARIS Industries in your vehicle was purchased, Warranty or Service Bulletin repairs may not give authorization for export from country to Safety Bulletins.
... you should warranty register your vehicle at a local POLARIS dealer in your new country immediately after you move or are traveling temporarily outside the country of your move to perform the warranty repair. You may also be authorized to POLARIS Industries in your vehicle was purchased, Warranty or Service Bulletin repairs may not give authorization for export from country to Safety Bulletins.
Owners Manual
Page 121
... it covers components of the vehicle owner. The warranty period for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to the POLARIS standard limited warranty for a period of 200 hours of engine operation, 4000 kilometers (2485 miles) of vehicle travel...
... it covers components of the vehicle owner. The warranty period for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to the POLARIS standard limited warranty for a period of 200 hours of engine operation, 4000 kilometers (2485 miles) of vehicle travel...
Owners Manual
Page 126
... Cooling System, Bleeding ...83 Cooling System, Flushing ...82 Customer Service...110 E Electrical Connections Care for Storage 103 Emission Control Information ...68 Emissions Limited Warranty . . 117-118 Engine Break-In...56-57 Engine Overheating ...82 Engine Protection for Storage ...103 Engine Restarting ...55 Engine Safety...10 Engine Starting ...55 Engine Stop Switch ...62 Environment Preservation ...6 Exhaust System ...84 F Fasteners, Hood and Side Panel ...53 Fluid Change Chaincase...75 Coolant ...82 Fluid Level Brake Fluid ...87 Chaincase...75 Coolant...
... Cooling System, Bleeding ...83 Cooling System, Flushing ...82 Customer Service...110 E Electrical Connections Care for Storage 103 Emission Control Information ...68 Emissions Limited Warranty . . 117-118 Engine Break-In...56-57 Engine Overheating ...82 Engine Protection for Storage ...103 Engine Restarting ...55 Engine Safety...10 Engine Starting ...55 Engine Stop Switch ...62 Environment Preservation ...6 Exhaust System ...84 F Fasteners, Hood and Side Panel ...53 Fluid Change Chaincase...75 Coolant ...82 Fluid Level Brake Fluid ...87 Chaincase...75 Coolant...
Owners Manual
Page 127
...48 Instrument Cluster...32-41 Intake Filters ...77 Intake Silencer ...18 P Parking Brake Lever Lock ...52 Passenger Warning ...22 Playback Function ...37 Polaris Products /Part Numbers ...104 Pre-Ride Checklist ...48 Pre-Ride Suspension Inspection ...49 Pressure Cap Warning ...21 L Lights ...89 Headlight Replacement...89 Taillight/Brake Light ...89 Lubrication ...74-76 Rear Suspension ...74 R Rail Slide Wear...101 Recoil Rope Inspection...53 Registration, Warranty ...112 123 INDEX F Fuel ...Fuel Filter ...Fuel Lines ...Fuel Premix (Initial Fill) ...Fuel Pump ...Fuel Recommendation ...Fuel...
...48 Instrument Cluster...32-41 Intake Filters ...77 Intake Silencer ...18 P Parking Brake Lever Lock ...52 Passenger Warning ...22 Playback Function ...37 Polaris Products /Part Numbers ...104 Pre-Ride Checklist ...48 Pre-Ride Suspension Inspection ...49 Pressure Cap Warning ...21 L Lights ...89 Headlight Replacement...89 Taillight/Brake Light ...89 Lubrication ...74-76 Rear Suspension ...74 R Rail Slide Wear...101 Recoil Rope Inspection...53 Registration, Warranty ...112 123 INDEX F Fuel ...Fuel Filter ...Fuel Lines ...Fuel Premix (Initial Fill) ...Fuel Pump ...Fuel Recommendation ...Fuel...