Owners Manual
Page 11
... printed on the vehicle carefully. Container/Passenger/Tire Pressure Warning (4X4, 6X6) WARNING Remove flammable material containers from the labels on your risk of 600 lbs. (272 kg). TIRE PRESSURE IN PSI (KPa): RANGER - 4X4 FRONT 10 (69) REAR 10 (69) RANGER - 6X6 FRONT 10 (69) CENTER 10 (69) REAR 10 (69) MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO, AND ACCESSORIES. Be careful if load extends over the side...
... printed on the vehicle carefully. Container/Passenger/Tire Pressure Warning (4X4, 6X6) WARNING Remove flammable material containers from the labels on your risk of 600 lbs. (272 kg). TIRE PRESSURE IN PSI (KPa): RANGER - 4X4 FRONT 10 (69) REAR 10 (69) RANGER - 6X6 FRONT 10 (69) CENTER 10 (69) REAR 10 (69) MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO, AND ACCESSORIES. Be careful if load extends over the side...
Owners Manual
Page 28
OFF ON START The engine is off the headlights. Move the rocker switch to the center position to place the headlights on high beam. FEATURES AND CONTROLS Switches Light Switch AWD/Differential Switch Ignition Switch Ignition Switch The ignition switch is in the ON/ RUN position to operate the headlights. Electrical equipment can be removed from the switch when it is a three-position, key-operated switch. Press the top of the rocker switch to place the headlights on low...
OFF ON START The engine is off the headlights. Move the rocker switch to the center position to place the headlights on high beam. FEATURES AND CONTROLS Switches Light Switch AWD/Differential Switch Ignition Switch Ignition Switch The ignition switch is in the ON/ RUN position to operate the headlights. Electrical equipment can be removed from the switch when it is a three-position, key-operated switch. Press the top of the rocker switch to place the headlights on low...
Owners Manual
Page 30
... starting the engine. Make sure there's adequate throttle pedal freeplay. See page 83 for rider preference. Lift and hold the adjustment lever toward you while moving the steering wheel upward or downward. FEATURES AND CONTROLS Trailer Hitch Bracket This vehicle is at the desired position. 26 To avoid injury and property damage, always heed the warnings and towing capacities outlined on pages 50-52. Brake...
... starting the engine. Make sure there's adequate throttle pedal freeplay. See page 83 for rider preference. Lift and hold the adjustment lever toward you while moving the steering wheel upward or downward. FEATURES AND CONTROLS Trailer Hitch Bracket This vehicle is at the desired position. 26 To avoid injury and property damage, always heed the warnings and towing capacities outlined on pages 50-52. Brake...
Owners Manual
Page 37
.... FEATURES AND CONTROLS Instrument Cluster High water pressure may damage components. Wash the vehicle by hand or with a garden hose using mild soap. Do not use alcohol to the ON position. See page 36. Rider Information Center MODE Button Indicator Lamps Lamp Indicates Vehicle Speed Over Temperature Condition When standard mode is turned to clean the instrument cluster. Do not operate the vehicle if this warning appears...
.... FEATURES AND CONTROLS Instrument Cluster High water pressure may damage components. Wash the vehicle by hand or with a garden hose using mild soap. Do not use alcohol to the ON position. See page 36. Rider Information Center MODE Button Indicator Lamps Lamp Indicates Vehicle Speed Over Temperature Condition When standard mode is turned to clean the instrument cluster. Do not operate the vehicle if this warning appears...
Owners Manual
Page 39
... vehicle is operating at idle and high electrical load (lights, cooling fan, accessories) is at an RPM too low to your dealer. 3. See your dealer for resetting instructions. 6. Service Indicator - All segments including the fuel icon will flash. It may also occur when the engine is applied. The vehicle should be brought to keep the battery charged. Refuel immediately. Instrument Cluster FEATURES AND CONTROLS Rider Information Center 2. Fuel Gauge...
... vehicle is operating at idle and high electrical load (lights, cooling fan, accessories) is at an RPM too low to your dealer. 3. See your dealer for resetting instructions. 6. Service Indicator - All segments including the fuel icon will flash. It may also occur when the engine is applied. The vehicle should be brought to keep the battery charged. Refuel immediately. Instrument Cluster FEATURES AND CONTROLS Rider Information Center 2. Fuel Gauge...
Owners Manual
Page 44
... of a new engine will damage close-fitted engine parts. Pull only light loads. 7. Drive slowly at sustained idle. 5. PVT Break-in (Clutches/Belt) A proper break-in the safety section of this manual. Break in period. Read and understand all warnings outlined in of the clutches and drive belt will ensure a longer life and better performance. Do not operate at full throttle or high speeds for your...
... of a new engine will damage close-fitted engine parts. Pull only light loads. 7. Drive slowly at sustained idle. 5. PVT Break-in (Clutches/Belt) A proper break-in the safety section of this manual. Break in period. Read and understand all warnings outlined in of the clutches and drive belt will ensure a longer life and better performance. Do not operate at full throttle or high speeds for your...
Owners Manual
Page 54
... can create unstable operating conditions, which can alter vehicle handling and may cause loss of the vehicle. REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO. Always attach the tow load to maintain stable driving conditions. Vehicle speed should never exceed 10 mph (16 kph) while towing a load on the trailer tongue. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when...
... can create unstable operating conditions, which can alter vehicle handling and may cause loss of the vehicle. REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO. Always attach the tow load to maintain stable driving conditions. Vehicle speed should never exceed 10 mph (16 kph) while towing a load on the trailer tongue. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when...
Owners Manual
Page 58
... AWD. Differential Lock When the AWD switch is on or off while the vehicle is in the rider information center to disengage AWD. When the rear wheels regain traction, the front wheels will not release until the rear wheels regain traction. If the rear wheels are driving, they will automatically disengage. Disengaging AWD Move the AWD switch to the center or bottom position to indicate that the vehicle is moving. In some vehicle speed restriction. Shift...
... AWD. Differential Lock When the AWD switch is on or off while the vehicle is in the rider information center to disengage AWD. When the rear wheels regain traction, the front wheels will not release until the rear wheels regain traction. If the rear wheels are driving, they will automatically disengage. Disengaging AWD Move the AWD switch to the center or bottom position to indicate that the vehicle is moving. In some vehicle speed restriction. Shift...
Owners Manual
Page 63
... 1M 3M 6M 6M 6M 6M 6M 6M 6M 6M Battery X Front Gearcase Oil (if equipped) X Middle Gearcase Oil (if equipped) X Rear gearcase oil (if equipped) X Transmission oil X Engine breather E filter (if equipped) X Engine oil change (break-in) Park brake cable tension X General lubrication Shift Linkage n Steering X Front Suspension X Rear Suspension nE Throttle cable/ ETC switch E Throttle body air intake ducts/flange Drive belt Cooling system (if applicable) Park brake cable tension X Engine oil change X Oil filter change yearly Inspect; Inspect, lubricate, adjust Lubricate Lubricate Lubricate...
... 1M 3M 6M 6M 6M 6M 6M 6M 6M 6M Battery X Front Gearcase Oil (if equipped) X Middle Gearcase Oil (if equipped) X Rear gearcase oil (if equipped) X Transmission oil X Engine breather E filter (if equipped) X Engine oil change (break-in) Park brake cable tension X General lubrication Shift Linkage n Steering X Front Suspension X Rear Suspension nE Throttle cable/ ETC switch E Throttle body air intake ducts/flange Drive belt Cooling system (if applicable) Park brake cable tension X Engine oil change X Oil filter change yearly Inspect; Inspect, lubricate, adjust Lubricate Lubricate Lubricate...
Owners Manual
Page 64
... daily; and driven) n Front wheel bearings n Brake fluid Spark arrestor Idle speed n Toe adjustment n Auxiliary brake (if X equipped) Headlight aim X Perform these services. 60 MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar nE Fuel system Remarks Miles (Km) Check for leaks Inspect Inspect Inspect; replace lines every two years Replace yearly Inspect; clean external surfaces Inspect for leaks at tank cap, lines, fuel valve, filter, pump, throttle body; replace as needed Change every two years Clean...
... daily; and driven) n Front wheel bearings n Brake fluid Spark arrestor Idle speed n Toe adjustment n Auxiliary brake (if X equipped) Headlight aim X Perform these services. 60 MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar nE Fuel system Remarks Miles (Km) Check for leaks Inspect Inspect Inspect; replace lines every two years Replace yearly Inspect; clean external surfaces Inspect for leaks at tank cap, lines, fuel valve, filter, pump, throttle body; replace as needed Change every two years Clean...
Owners Manual
Page 93
... gear. Apply the brakes. Engage the park brake. Stop the engine. Apply the brakes. 2. Do not service axle nuts that all nuts are torqued to specification. See your POLARIS dealer. 5. Be sure the valve stem is toward forward rotation. Carefully lower the vehicle to specification. Loosen the wheel nuts slightly. Place the transmission in serious injury or death. Wheel Installation 1. Always ensure that have a cotter pin installed. WARNING! MAINTENANCE Tires Wheel...
... gear. Apply the brakes. Engage the park brake. Stop the engine. Apply the brakes. 2. Do not service axle nuts that all nuts are torqued to specification. See your POLARIS dealer. 5. Be sure the valve stem is toward forward rotation. Carefully lower the vehicle to specification. Loosen the wheel nuts slightly. Place the transmission in serious injury or death. Wheel Installation 1. Always ensure that have a cotter pin installed. WARNING! MAINTENANCE Tires Wheel...
Owners Manual
Page 94
MAINTENANCE Lights Poor lighting can cause burns to skin. Headlight and taillight lenses become dirty during normal operation. Open the hood. Wiring Harness 2. Install the new lamp. Brake Lights When the brake pedal is depressed, the console brake light comes on the wiring. 3. Clean lights frequently and replace burned out lamps promptly. Always make sure lights are adjusted properly for best visibility. Headlight Lamp Replacement 1. CAUTION! Turn the lamp counterclockwise to...
MAINTENANCE Lights Poor lighting can cause burns to skin. Headlight and taillight lenses become dirty during normal operation. Open the hood. Wiring Harness 2. Install the new lamp. Brake Lights When the brake pedal is depressed, the console brake light comes on the wiring. 3. Clean lights frequently and replace burned out lamps promptly. Always make sure lights are adjusted properly for best visibility. Headlight Lamp Replacement 1. CAUTION! Turn the lamp counterclockwise to...
Owners Manual
Page 95
... park brake. 3. Apply the brakes. Include the weight of a rider on the headlights. 5. Turn on the seat while performing this step. 6. If a headlight needs adjustment, locate the adjustment screw at the same height. 4. Measure the distance from a wall. 2. Observe the headlight aim. Loosen the screw, adjust the headlight, and tighten the screw. 8. MAINTENANCE Lights Headlight Beam Adjustment X X 8" (20 cm) 25 ft. (7.6 m) 1. Place the transmission in gear...
... park brake. 3. Apply the brakes. Include the weight of a rider on the headlights. 5. Turn on the seat while performing this step. 6. If a headlight needs adjustment, locate the adjustment screw at the same height. 4. Measure the distance from a wall. 2. Observe the headlight aim. Loosen the screw, adjust the headlight, and tighten the screw. 8. MAINTENANCE Lights Headlight Beam Adjustment X X 8" (20 cm) 25 ft. (7.6 m) 1. Place the transmission in gear...
Owners Manual
Page 108
... Independent w/9 in California are designed and rated for these vehicles is 1100 lbs. (499 kg). 104 The maximum weight capacity for a box capacity of travel * RANGER 4X4 models sold in . (23 cm) of 600 lbs. (272 kg). Cargo Box Load* Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. SPECIFICATIONS RANGER 4X4 Maximum Weight Capacity* Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max.
... Independent w/9 in California are designed and rated for these vehicles is 1100 lbs. (499 kg). 104 The maximum weight capacity for a box capacity of travel * RANGER 4X4 models sold in . (23 cm) of 600 lbs. (272 kg). Cargo Box Load* Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. SPECIFICATIONS RANGER 4X4 Maximum Weight Capacity* Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max.
Owners Manual
Page 110
....5 500 W @ 3000 RPM 10.0:1 Electric Electronic Fuel Injection Bosch EFI ECU Controlled RC7YC3 /.035 in. (0.9 mm) Dual a-arm w/9.6 in. (24.4 cm) of travel Independent w/9 in. (23 cm) of travel Independent w/9 in. (23 cm) of travel 106 Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. SPECIFICATIONS RANGER 6X6 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Max.
....5 500 W @ 3000 RPM 10.0:1 Electric Electronic Fuel Injection Bosch EFI ECU Controlled RC7YC3 /.035 in. (0.9 mm) Dual a-arm w/9.6 in. (24.4 cm) of travel Independent w/9 in. (23 cm) of travel Independent w/9 in. (23 cm) of travel 106 Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. SPECIFICATIONS RANGER 6X6 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Max.
Owners Manual
Page 112
SPECIFICATIONS RANGER CREW Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 1750 lbs. (795 kg) (includes weight of operator, passengers, cargo, accessories) 1495 lbs. (678 kg) 8.8 gal. (33.3...
SPECIFICATIONS RANGER CREW Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 1750 lbs. (795 kg) (includes weight of operator, passengers, cargo, accessories) 1495 lbs. (678 kg) 8.8 gal. (33.3...
Owners Manual
Page 121
... PURPOSE. The 50-state models available for sale in the 10th digit of completing an effective repair. Batteries (unless defective) Cosmetic damage/repair Coolants Meals Shipping/ handling fees Product pick-up/delivery Loss of vacation/personal time This warranty also excludes failures resulting from warranty coverage in the event of a warranty claim: Spark Plugs Filters Fuel Sealants Hotel fees Towing charges Mileage Rentals/Loss of product use...
... PURPOSE. The 50-state models available for sale in the 10th digit of completing an effective repair. Batteries (unless defective) Cosmetic damage/repair Coolants Meals Shipping/ handling fees Product pick-up/delivery Loss of vacation/personal time This warranty also excludes failures resulting from warranty coverage in the event of a warranty claim: Spark Plugs Filters Fuel Sealants Hotel fees Towing charges Mileage Rentals/Loss of product use...
Owners Manual
Page 125
... purchased and continues for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also...
... purchased and continues for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also...
Owners Manual
Page 130
...110 Fogging the Engine ...102 Fouled Plugs ...72 Front Gearcase...69 Fuel Cap...28 Fuel Filter ...79 Fuel Safety...17 Fuel Stabilizer ...101 Fuel Tank Filler Cap ...28 Fuses ...92 G Gap, Spark Plug...72 Gasoline Handling ...17 Gear Selector ...23 Gearcase Specification Chart...66 Gearcase, Front ...69 Gearcase, Middle (6X6) ...70 Gearcase, Rear (6X6) ...71 Gearcases ...66-71 Gears, Shifting ...23 F Fan, Cooling ...74 Filter Cleaning, Air ...79 Filter Cleaning, Fuel ...79 Filter Systems ...79 Filter, Air ...79 Filter, Fuel ...79 Fluid, Battery ...93 Fluid, Brake ...84 Fluid Change Engine Oil...
...110 Fogging the Engine ...102 Fouled Plugs ...72 Front Gearcase...69 Fuel Cap...28 Fuel Filter ...79 Fuel Safety...17 Fuel Stabilizer ...101 Fuel Tank Filler Cap ...28 Fuses ...92 G Gap, Spark Plug...72 Gasoline Handling ...17 Gear Selector ...23 Gearcase Specification Chart...66 Gearcase, Front ...69 Gearcase, Middle (6X6) ...70 Gearcase, Rear (6X6) ...71 Gearcases ...66-71 Gears, Shifting ...23 F Fan, Cooling ...74 Filter Cleaning, Air ...79 Filter Cleaning, Fuel ...79 Filter Systems ...79 Filter, Air ...79 Filter, Fuel ...79 Fluid, Battery ...93 Fluid, Brake ...84 Fluid Change Engine Oil...
Owners Manual
Page 132
... Specifications, 6X6 ...106-107 Specifications, CREW ...108-109 Specifications, Gearcase ...66 Speed, Towing ...52 Speedometer ...33 Spring, Shock, Adjustment ...87 Stabilizing the Fuel ...101 Starting the Engine ...42 Steering Wheel Inspection...86 Steering Wheel, Adjustment ...26 Stopping the Engine...42 Storage ...98-102 Storage Area ...102 Storage Compartments...32 Storage, Battery ...96 Storage, Covers ...102 Storage, Fluid Levels ...102 Storage, Oil and Filter ...101 Storage, Removal...103 Suspension Adjustment, Rear ...87 Switches AWD Switch ...25 Differential Lock Switch ...25 Ignition...
... Specifications, 6X6 ...106-107 Specifications, CREW ...108-109 Specifications, Gearcase ...66 Speed, Towing ...52 Speedometer ...33 Spring, Shock, Adjustment ...87 Stabilizing the Fuel ...101 Starting the Engine ...42 Steering Wheel Inspection...86 Steering Wheel, Adjustment ...26 Stopping the Engine...42 Storage ...98-102 Storage Area ...102 Storage Compartments...32 Storage, Battery ...96 Storage, Covers ...102 Storage, Fluid Levels ...102 Storage, Oil and Filter ...101 Storage, Removal...103 Suspension Adjustment, Rear ...87 Switches AWD Switch ...25 Differential Lock Switch ...25 Ignition...