Owners Manual
Page 23
... it will and won't do under normal riding conditions. Everyone can benefit from the ignition when you 're new to oncoming traffic by dimming your headlights and reducing your vehicle. Your snowmobile is not intended for proper balance in a group of any snowmobile traffic around your speed. • When traveling in executing turns, traversing hills, etc.
... it will and won't do under normal riding conditions. Everyone can benefit from the ignition when you 're new to oncoming traffic by dimming your headlights and reducing your vehicle. Your snowmobile is not intended for proper balance in a group of any snowmobile traffic around your speed. • When traveling in executing turns, traversing hills, etc.
Owners Manual
Page 27
.... • Before starting engine, check throttle, brake, and steering for steering and stopping. Oil injection system: Use unmixed fuel only. Buried objects or uneven terrain can result in position to track studs. Be seated and in insufficient time for long periods. SAFETY Safety Labels and Locations Operation Warning WARNING • To avoid serious injury or death, read and understand all warnings and the Owner's Manual before or...
.... • Before starting engine, check throttle, brake, and steering for steering and stopping. Oil injection system: Use unmixed fuel only. Buried objects or uneven terrain can result in position to track studs. Be seated and in insufficient time for long periods. SAFETY Safety Labels and Locations Operation Warning WARNING • To avoid serious injury or death, read and understand all warnings and the Owner's Manual before or...
Owners Manual
Page 29
Brake Lever MFD Gauge Ignition Switch Engine Stop Switch Throttle Control Recoil Starter Handle Parking Brake Lock Handlebar Grip Warmer Switch Thumbwarmer Switch Electronic Reverse Button Mode/Set Switch Headlight Dimmer Switch 7 8 9 10 12 11 25 FEATURES 2 3 1 4 5 6 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
Brake Lever MFD Gauge Ignition Switch Engine Stop Switch Throttle Control Recoil Starter Handle Parking Brake Lock Handlebar Grip Warmer Switch Thumbwarmer Switch Electronic Reverse Button Mode/Set Switch Headlight Dimmer Switch 7 8 9 10 12 11 25 FEATURES 2 3 1 4 5 6 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
Owners Manual
Page 48
... 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 44 FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is a break in the wires that lead to ground between the electronic control unit and the item listed in the chart. Shorted Load: The wires leading to a wire at battery voltage...
... 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 44 FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is a break in the wires that lead to ground between the electronic control unit and the item listed in the chart. Shorted Load: The wires leading to a wire at battery voltage...
Owners Manual
Page 49
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
Owners Manual
Page 80
See page 74 for stopping the snowmobile in the event of an emergency. SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit 76 OPERATION Emergency Stopping The following chart lists methods for more information about the engine stop switch and throttle safety switch.
See page 74 for stopping the snowmobile in the event of an emergency. SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit 76 OPERATION Emergency Stopping The following chart lists methods for more information about the engine stop switch and throttle safety switch.
Owners Manual
Page 83
... the engine and drive system. If the snowmobile becomes inoperable and must be suspended approximately 4 inches (10 cm) off the ground. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in serious injury or death. OPERATION Daily Storage At the end of the snowmobile. WARNING! Remove the key and cover the snowmobile. Towing...
... the engine and drive system. If the snowmobile becomes inoperable and must be suspended approximately 4 inches (10 cm) off the ground. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in serious injury or death. OPERATION Daily Storage At the end of the snowmobile. WARNING! Remove the key and cover the snowmobile. Towing...
Owners Manual
Page 84
... and a factory-installed emissions information hangtag. Emission Control Maintenance Requirements Your snowmobile is equipped at the time of sale with a minimum octane level of the tunnel or the engine recoil cover. Specifications and adjustments for your use in the Service Manual, which is performed. POLARIS recommends that you purchase the snowmobile. If your snowmobile. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and...
... and a factory-installed emissions information hangtag. Emission Control Maintenance Requirements Your snowmobile is equipped at the time of sale with a minimum octane level of the tunnel or the engine recoil cover. Specifications and adjustments for your use in the Service Manual, which is performed. POLARIS recommends that you purchase the snowmobile. If your snowmobile. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and...
Owners Manual
Page 103
Headlight Lamp Replacement 1. Taillight/Brake Light Replacement The taillight assembly is not serviceable. If fingers do touch a lamp, clean it . 4. Rotate the bulb 1/4 turn it counter-clockwise to secure it with bare fingers. MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. Grasp the bulb housing and turn clockwise to remove the bulb. 3. Oil from the back of the headlight. 2. If the light fails to...
Headlight Lamp Replacement 1. Taillight/Brake Light Replacement The taillight assembly is not serviceable. If fingers do touch a lamp, clean it . 4. Rotate the bulb 1/4 turn it counter-clockwise to secure it with bare fingers. MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. Grasp the bulb housing and turn clockwise to remove the bulb. 3. Oil from the back of the headlight. 2. If the light fails to...
Owners Manual
Page 119
... fuel tank. Follow the engine fogging instructions provided on precision engine parts during summer storage. Always add Premium Carbon Clean or a fuel conditioner/stabilizer to prevent loss. 115 See your dealer. The snowmobile should be supported off with fogging oil. Electrical Connections Replace worn or frayed electrical wire and connectors. Be sure wiring harness is transported: 1. Be sure the fuel cap and oil cap are installed correctly. 2. MAINTENANCE Extended Storage Clutch and Drive...
... fuel tank. Follow the engine fogging instructions provided on precision engine parts during summer storage. Always add Premium Carbon Clean or a fuel conditioner/stabilizer to prevent loss. 115 See your dealer. The snowmobile should be supported off with fogging oil. Electrical Connections Replace worn or frayed electrical wire and connectors. Be sure wiring harness is transported: 1. Be sure the fuel cap and oil cap are installed correctly. 2. MAINTENANCE Extended Storage Clutch and Drive...
Owners Manual
Page 123
... engine problem that must be added to start Probable Cause Solution Faulty ignition • Install new spark plug(s). TROUBLESHOOTING Engine Troubleshooting Problem Engine turns but fails to non-ethanol fuel at all times for spark. If there's no spark, SEE YOUR DEALER. • Make sure the fuel valve is on. • Make sure the fuel tank contains fuel. • Ice may be in the fuel line, filter or pump. SEE YOUR DEALER. • Replace the plug...
... engine problem that must be added to start Probable Cause Solution Faulty ignition • Install new spark plug(s). TROUBLESHOOTING Engine Troubleshooting Problem Engine turns but fails to non-ethanol fuel at all times for spark. If there's no spark, SEE YOUR DEALER. • Make sure the fuel valve is on. • Make sure the fuel tank contains fuel. • Ice may be in the fuel line, filter or pump. SEE YOUR DEALER. • Replace the plug...
Owners Manual
Page 126
SPECIFICATIONS 600 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
SPECIFICATIONS 600 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
Owners Manual
Page 128
SPECIFICATIONS 800 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
SPECIFICATIONS 800 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
Owners Manual
Page 130
... understand the service data and the POLARIS warranty information contained in this manual. Length of time and conditions of purchase 5. Administration 1. Serial number 2. Contact your snowmobile and its engine. When contacting us about parts, service, or warranty, always provide the following information: 1. Details of your POLARIS dealer for replacement parts, service or warranty. In addition to further monitor thefts. Owners must call POLARIS Customer Service. POLARIS warranty will provide...
... understand the service data and the POLARIS warranty information contained in this manual. Length of time and conditions of purchase 5. Administration 1. Serial number 2. Contact your snowmobile and its engine. When contacting us about parts, service, or warranty, always provide the following information: 1. Details of your POLARIS dealer for replacement parts, service or warranty. In addition to further monitor thefts. Owners must call POLARIS Customer Service. POLARIS warranty will provide...
Owners Manual
Page 132
... the use of transportation to resolve any warranty issues. Damage resulting from state to perform warranty service. Please work with controlling state law. Your dealer will remain in effect. This warranty gives you specific legal rights, and you selected any type of extended warranty coverage as part of POLARIS engine oil. 2. Mixing oil brands or using non-recommended oil may not apply to you if inconsistent...
... the use of transportation to resolve any warranty issues. Damage resulting from state to perform warranty service. Please work with controlling state law. Your dealer will remain in effect. This warranty gives you specific legal rights, and you selected any type of extended warranty coverage as part of POLARIS engine oil. 2. Mixing oil brands or using non-recommended oil may not apply to you if inconsistent...
Owners Manual
Page 133
... Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for coverage of warranty coverage. Batteries (unless defective) Cosmetic damage/repair Coolants Meals Shipping/ handling fees Product...
... Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for coverage of warranty coverage. Batteries (unless defective) Cosmetic damage/repair Coolants Meals Shipping/ handling fees Product...
Owners Manual
Page 134
... location. You should take your vehicle was purchased, Warranty or Service Bulletin repairs may not give authorization for export from any questions. This policy does not apply to perform the warranty repair. 130 If you have received authorization for export. This policy does not apply to vehicles registered to vehicles that have any authorized POLARIS dealer who sells the same...
... location. You should take your vehicle was purchased, Warranty or Service Bulletin repairs may not give authorization for export from any questions. This policy does not apply to perform the warranty repair. 130 If you have received authorization for export. This policy does not apply to vehicles registered to vehicles that have any authorized POLARIS dealer who sells the same...
Owners Manual
Page 136
... considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units The following parts are considered emission-related components for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector...
... considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units The following parts are considered emission-related components for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector...
Owners Manual
Page 141
... Shock. . 52 Coolant ...91 Coolant Level ...91 Cooling System...91-93 Cooling System, Bleeding ...93 Cooling System, Flushing...92 Customer Service ...126 E Electrical Connections for Storage . 115 Emission Control Information ...80 Emissions Limited Warranty . 132-133 Engine Break-In ...68-69 Engine Overheating ...92 Engine Protection for Storage...115 Engine Restarting ...67 Engine Safety ...10 Engine Starting ...67 Engine Stop Switch...74 Environment Preservation ...6 Exhaust System...94 F Fasteners, Hood and Side Panel ...65 Fluid Change Chaincase...
... Shock. . 52 Coolant ...91 Coolant Level ...91 Cooling System...91-93 Cooling System, Bleeding ...93 Cooling System, Flushing...92 Customer Service ...126 E Electrical Connections for Storage . 115 Emission Control Information ...80 Emissions Limited Warranty . 132-133 Engine Break-In ...68-69 Engine Overheating ...92 Engine Protection for Storage...115 Engine Restarting ...67 Engine Safety ...10 Engine Starting ...67 Engine Stop Switch...74 Environment Preservation ...6 Exhaust System...94 F Fasteners, Hood and Side Panel ...65 Fluid Change Chaincase...
Owners Manual
Page 143
.../Set Switch...30 Throttle Safety Switch ...74 S Safety Labels...21-23 Safety Symbols ...8 Security System ...29, 37-42 Set-Up Guide, Suspension ...46-49 Shock Clicker, Rear Shock ...55 Shock Lubrication, Rear Shock ...85 Shock Springs, Rear ...48 Shock Valving, IFS...52 Side Panel Access ...85 Side Panel Fasteners ...65 Signal Words...8 Skags ...59 Ski Alignment ...110 Ski Skags...111 Slide Rail and Track Cooling ...70 Snow Conditions...16 Spark Plug Condition ...89 Spark Plug Inspection ...89 Spark Plug Recommendations ...88 Spark Plugs...
.../Set Switch...30 Throttle Safety Switch ...74 S Safety Labels...21-23 Safety Symbols ...8 Security System ...29, 37-42 Set-Up Guide, Suspension ...46-49 Shock Clicker, Rear Shock ...55 Shock Lubrication, Rear Shock ...85 Shock Springs, Rear ...48 Shock Valving, IFS...52 Side Panel Access ...85 Side Panel Fasteners ...65 Signal Words...8 Skags ...59 Ski Alignment ...110 Ski Skags...111 Slide Rail and Track Cooling ...70 Snow Conditions...16 Spark Plug Condition ...89 Spark Plug Inspection ...89 Spark Plug Recommendations ...88 Spark Plugs...