Owners Manual
Page 10
A collision or rollover can occur quickly, even during routine maneuvers like -new condition. INTRODUCTION WARNING Failure to heed the warnings and safety precautions contained in this manual can be sure your child can reach and operate all ATV controls, including handlebars, brake levers, throttle lever and engine stop switch. • Adult supervision is not a toy and can result in the machine...
A collision or rollover can occur quickly, even during routine maneuvers like -new condition. INTRODUCTION WARNING Failure to heed the warnings and safety precautions contained in this manual can be sure your child can reach and operate all ATV controls, including handlebars, brake levers, throttle lever and engine stop switch. • Adult supervision is not a toy and can result in the machine...
Owners Manual
Page 16
... loss of an accident. SAFETY Safety Warnings Handling Gasoline Gasoline is highly flammable and explosive under certain conditions. • Always exercise extreme caution whenever handling gasoline. • Always refuel with soap and water and change clothing. • Turn the fuel valve off whenever the vehicle is stored or parked. Always follow all inspection and maintenance procedures and schedules described in a short time. Exposure to make sure...
... loss of an accident. SAFETY Safety Warnings Handling Gasoline Gasoline is highly flammable and explosive under certain conditions. • Always exercise extreme caution whenever handling gasoline. • Always refuel with soap and water and change clothing. • Turn the fuel valve off whenever the vehicle is stored or parked. Always follow all inspection and maintenance procedures and schedules described in a short time. Exposure to make sure...
Owners Manual
Page 24
... ) brakes, throttle and steering systems. Physical Skills Safe operation of the ATV Leaving the keys in the ignition can cause burns and fire. Use caution when traveling through tall grass, especially dry grass. This ATV is not in use of reduced visibility such as fog, rain and darkness. Always keep combustible materials away from the exhaust system. SAFETY Safety Warnings Improper...
... ) brakes, throttle and steering systems. Physical Skills Safe operation of the ATV Leaving the keys in the ignition can cause burns and fire. Use caution when traveling through tall grass, especially dry grass. This ATV is not in use of reduced visibility such as fog, rain and darkness. Always keep combustible materials away from the exhaust system. SAFETY Safety Warnings Improper...
Owners Manual
Page 29
... stop the engine, press the lower end of the switch down to the OFF position. To stop the engine and end all electrical power to the vehicle. The engine will not start button. 24 FEATURES AND CONTROLS Switches Override Switch Light Switch ON OFF Main Key Switch Start Button Engine Stop Switch Light Switch Use the headlight switch to turn the lights on . The key must be in the ON position. Press the start or run when the switch is...
... stop the engine, press the lower end of the switch down to the OFF position. To stop the engine and end all electrical power to the vehicle. The engine will not start button. 24 FEATURES AND CONTROLS Switches Override Switch Light Switch ON OFF Main Key Switch Start Button Engine Stop Switch Light Switch Use the headlight switch to turn the lights on . The key must be in the ON position. Press the start or run when the switch is...
Owners Manual
Page 35
Fuel Tank Cap Fuel Tank Cap Always refuel with a minimum pump octane number of 87=(R+ M/2) octane. Use POLARIS Carbon Clean fuel treatment at each fill. Fuel Valve The fuel valve is recommended. RES: Turn the valve to the engine starting a cold engine. Fuel Filter The in-line fuel filter should be replaced by your dealer after refueling. Refuel as soon as E-85 fuel. Reserve fuel range is exhausted. Refer to the OFF ON RES reserve setting if the...
Fuel Tank Cap Fuel Tank Cap Always refuel with a minimum pump octane number of 87=(R+ M/2) octane. Use POLARIS Carbon Clean fuel treatment at each fill. Fuel Valve The fuel valve is recommended. RES: Turn the valve to the engine starting a cold engine. Fuel Filter The in-line fuel filter should be replaced by your dealer after refueling. Refuel as soon as E-85 fuel. Reserve fuel range is exhausted. Refer to the OFF ON RES reserve setting if the...
Owners Manual
Page 36
... cold, use the kick-start . Position the vehicle on the handlebar console illuminate when neutral or reverse gears are on the right side of the ATV. 3. F: Forward Gear N: Neutral R: Reverse To shift gears, brake to a complete stop switch and main key switch are selected. Indicator Lights Indicator lights on a level surface. FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector is serviced. 1. Neutral Reverse Kick-Start Lever If the battery is too weak to start the engine...
... cold, use the kick-start . Position the vehicle on the handlebar console illuminate when neutral or reverse gears are on the right side of the ATV. 3. F: Forward Gear N: Neutral R: Reverse To shift gears, brake to a complete stop switch and main key switch are selected. Indicator Lights Indicator lights on a level surface. FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector is serviced. 1. Neutral Reverse Kick-Start Lever If the battery is too weak to start the engine...
Owners Manual
Page 37
... light loads (if equipped with gasoline. Change both the oil and the filter at full throttle or high speeds during the first three hours of use the first two full tanks of control, accident or overturn, which may result in . Read and understand all safety warnings outlined in the proper range. 3. Fill the fuel tank with a hitch). 7. Do not operate at 20 hours, 200 miles...
... light loads (if equipped with gasoline. Change both the oil and the filter at full throttle or high speeds during the first three hours of use the first two full tanks of control, accident or overturn, which may result in . Read and understand all safety warnings outlined in the proper range. 3. Fill the fuel tank with a hitch). 7. Do not operate at 20 hours, 200 miles...
Owners Manual
Page 53
... MAXIMUM WEIGHT CAPACITY of the vehicle and creates a less stable operating condition. CARRY LOAD AS LOW ON THE RACK AS POSSIBLE. OPERATION Hauling Cargo WARNING Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can create unstable operating conditions, which could result in loss of control of the vehicle. When handling off-centered...
... MAXIMUM WEIGHT CAPACITY of the vehicle and creates a less stable operating condition. CARRY LOAD AS LOW ON THE RACK AS POSSIBLE. OPERATION Hauling Cargo WARNING Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can create unstable operating conditions, which could result in loss of control of the vehicle. When handling off-centered...
Owners Manual
Page 56
... Canadian ICES-002. Your POLARIS vehicle has a spark arrester that apply to this vehicle are controlled by 43 CFR 420. All exhaust gases exit through the exhaust system. Engine idle speed is equipped with U.S.A. Federal regulations can be installed and functional when the vehicle is regulated by engine design, including factory-set fuel delivery and ignition. Blow-by an authorized POLARIS dealer. Exhaust Emission Control System The emissions from the...
... Canadian ICES-002. Your POLARIS vehicle has a spark arrester that apply to this vehicle are controlled by 43 CFR 420. All exhaust gases exit through the exhaust system. Engine idle speed is equipped with U.S.A. Federal regulations can be installed and functional when the vehicle is regulated by engine design, including factory-set fuel delivery and ignition. Blow-by an authorized POLARIS dealer. Exhaust Emission Control System The emissions from the...
Owners Manual
Page 59
... Calendar Steering Front suspension Rear suspension Tires Brake fluid level Brake lever travel Brake system Wheels/fasteners Frame fasteners Engine oil level Ź Air filter, pre-filter E Ź Air box sediment tube Headlamp/tail lamp Ź Air filter, E main element Ź Brake pad wear D Battery Ź Engine oil change Break-in oil level check Break-in oil and filter change Ź Front gearcase oil (if equipped) Ź Transmission oil Ź Engine breather E filter (if equipped) Ź General lubrication Carburetor float bowl D Throttle Cable/ E ETC Switch 10...
... Calendar Steering Front suspension Rear suspension Tires Brake fluid level Brake lever travel Brake system Wheels/fasteners Frame fasteners Engine oil level Ź Air filter, pre-filter E Ź Air box sediment tube Headlamp/tail lamp Ź Air filter, E main element Ź Brake pad wear D Battery Ź Engine oil change Break-in oil level check Break-in oil and filter change Ź Front gearcase oil (if equipped) Ź Transmission oil Ź Engine breather E filter (if equipped) Ź General lubrication Carburetor float bowl D Throttle Cable/ E ETC Switch 10...
Owners Manual
Page 60
...Ź Engine mounts Exhaust muffler/ pipe D Spark plug E D Ignition Timing E Ź Wiring 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M D Clutches (drive and driven) D Front wheel bearings D Brake fluid Spark arrester Idle speed D Toe adjustment Headlight aim 100 H 100 H 200 H 300 H 12 M 12 M 24 M 36 M - 55 MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar D Choke cable E E Carburetor air intake ducts/flange Drive belt Ź Engine oil change Ź Oil filter change 1000 (1600) Change fluid 1000 (1600) Change fluid 1000...
...Ź Engine mounts Exhaust muffler/ pipe D Spark plug E D Ignition Timing E Ź Wiring 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M D Clutches (drive and driven) D Front wheel bearings D Brake fluid Spark arrester Idle speed D Toe adjustment Headlight aim 100 H 100 H 200 H 300 H 12 M 12 M 24 M 36 M - 55 MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar D Choke cable E E Carburetor air intake ducts/flange Drive belt Ź Engine oil change Ź Oil filter change 1000 (1600) Change fluid 1000 (1600) Change fluid 1000...
Owners Manual
Page 62
... serious engine damage. Never substitute or mix oil brands. NOTICE: A rising oil level between checks in cool weather driving can indicate contaminants such as needed. 4. Remove the fill plug and add the recommended oil as gas or moisture collecting in the Periodic Maintenance Chart beginning on a level surface. 2. Fill Plug Sight Glass 57 Oil Specifications Lubricant Performance Synthetic (PS-4) Extreme Duty 4-Cycle Oil Capacity 41...
... serious engine damage. Never substitute or mix oil brands. NOTICE: A rising oil level between checks in cool weather driving can indicate contaminants such as needed. 4. Remove the fill plug and add the recommended oil as gas or moisture collecting in the Periodic Maintenance Chart beginning on a level surface. 2. Fill Plug Sight Glass 57 Oil Specifications Lubricant Performance Synthetic (PS-4) Extreme Duty 4-Cycle Oil Capacity 41...
Owners Manual
Page 72
MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. Lock the parking brake. Remove the wheel. Wheel Installation 1. Lower the vehicle to specification. Always ensure that have a cotter pin installed. lbs. (37 Nm) 67 WARNING! Install the wheel nuts finger tight. 3. lbs. (37 Nm) 27 ft. Position the vehicle on the tire pointing toward forward rotation. 2. WARNING! Stop the engine. Do not service axle nuts that all nuts are torqued to the ground. 4. Remove the wheel nuts...
MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. Lock the parking brake. Remove the wheel. Wheel Installation 1. Lower the vehicle to specification. Always ensure that have a cotter pin installed. lbs. (37 Nm) 67 WARNING! Install the wheel nuts finger tight. 3. lbs. (37 Nm) 27 ft. Position the vehicle on the tire pointing toward forward rotation. 2. WARNING! Stop the engine. Do not service axle nuts that all nuts are torqued to the ground. 4. Remove the wheel nuts...
Owners Manual
Page 74
... operation. Remove the taillight lens cover mounting screws. Reinstall all components. Remove the headlight assembly from the front, remove the front cover and unplug the wiring harness. Apply dielectric grease to the socket and install a new lamp. Test the light for best visibility. MAINTENANCE Lights Poor lighting can result in reduced visibility when driving. Clean lights frequently and replace burned out lamps promptly. Remove...
... operation. Remove the taillight lens cover mounting screws. Reinstall all components. Remove the headlight assembly from the front, remove the front cover and unplug the wiring harness. Apply dielectric grease to the socket and install a new lamp. Test the light for best visibility. MAINTENANCE Lights Poor lighting can result in reduced visibility when driving. Clean lights frequently and replace burned out lamps promptly. Remove...
Owners Manual
Page 94
... the ATV for optimal performance at the factory for conditions in (clockwise) to lower RPM. 89 Turn the carburetor idle screw in your dealer if jetting changes are favorable, the carburetor can cause poor performance, overheating or engine damage. Place the transmission in gear. 2. Any jetting changes must be adjusted. 1. Refer to warm up for carburetor and jetting specifications. Start the engine and allow it to...
... the ATV for optimal performance at the factory for conditions in (clockwise) to lower RPM. 89 Turn the carburetor idle screw in your dealer if jetting changes are favorable, the carburetor can cause poor performance, overheating or engine damage. Place the transmission in gear. 2. Any jetting changes must be adjusted. 1. Refer to warm up for carburetor and jetting specifications. Start the engine and allow it to...
Owners Manual
Page 101
SPECIFICATIONS Phoenix 200 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Rear Gearcase Oil Rear Rack Capacity Hitch Tongue Weight Capacity Hitch Towing Weight Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Minimum Turning Radius Engine Type Lubrication Engine Cooling Displacement Bore x Stroke Alternator Output Compression Ratio Carburetor Pilot Jet Main Jet Air Screw Jet Needle Ignition System Ignition Timing Spark Plug / Gap Driving System Type Shift Type Drive Ratio, Front Tires, Front Tires, Rear Front Suspension Rear...
SPECIFICATIONS Phoenix 200 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Rear Gearcase Oil Rear Rack Capacity Hitch Tongue Weight Capacity Hitch Towing Weight Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Minimum Turning Radius Engine Type Lubrication Engine Cooling Displacement Bore x Stroke Alternator Output Compression Ratio Carburetor Pilot Jet Main Jet Air Screw Jet Needle Ignition System Ignition Timing Spark Plug / Gap Driving System Type Shift Type Drive Ratio, Front Tires, Front Tires, Rear Front Suspension Rear...
Owners Manual
Page 107
... non-recommended oil may not be covered by warranty. SPARK ARRESTER POLARIS warrants that you may use your dealer to government officials or military personnel on assignment outside the country of non-recommended lubricants may cause engine damage. This policy does not apply to perform warranty service. Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE...
... non-recommended oil may not be covered by warranty. SPARK ARRESTER POLARIS warrants that you may use your dealer to government officials or military personnel on assignment outside the country of non-recommended lubricants may cause engine damage. This policy does not apply to perform warranty service. Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE...
Owners Manual
Page 109
... ventilation valves • Sensors • Electronic control units The following parts are considered emission-related components for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to the POLARIS standard limited warranty for this emissions-certified vehicle starts on...
... ventilation valves • Sensors • Electronic control units The following parts are considered emission-related components for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to the POLARIS standard limited warranty for this emissions-certified vehicle starts on...
Owners Manual
Page 113
...-85 Clothing ...9 Clutching Chart ...97 Cold Weather Operation ...37 Constant Variable Transmission ...74 Consumer Product Safety ...7 Corrosion Removal, Chrome ...83 Crankcase Emission Control System 51 CVT Drying ...74 CVT System...74 F Fluid, Brake ...29 Fuel Filter ...30 Fuel Safety...11 Fuel Tank Cap ...30 Fuel Valve ...30 G Gasoline Handling ...11 Gear Selector ...31 Gearcase Oil ...61 Gloves ...9 H Handlebar Adjustment...88 Hauling Cargo ...48-49 Headlamp Replacement...69 Helmet ...8 I Idle RPM Adjustment ...89...
...-85 Clothing ...9 Clutching Chart ...97 Cold Weather Operation ...37 Constant Variable Transmission ...74 Consumer Product Safety ...7 Corrosion Removal, Chrome ...83 Crankcase Emission Control System 51 CVT Drying ...74 CVT System...74 F Fluid, Brake ...29 Fuel Filter ...30 Fuel Safety...11 Fuel Tank Cap ...30 Fuel Valve ...30 G Gasoline Handling ...11 Gear Selector ...31 Gearcase Oil ...61 Gloves ...9 H Handlebar Adjustment...88 Hauling Cargo ...48-49 Headlamp Replacement...69 Helmet ...8 I Idle RPM Adjustment ...89...
Owners Manual
Page 114
... Key Switch ...24 Kick-Start Lever ...31 K-Turn ...44 Lights ...69 Headlamp Replacement ...69 Taillight/Brakelight...69 Lubrication Guide ...56 Maintenance Chart ...52-55 Modifications ...9 Noise Emission Control System ...51 S Spark Plugs ...70-71 Speed Control System...90-91 Spring Adjustments, Rear ...87 Starting the Engine ...36-37 Starting, Kick-Start Lever...31 Steering Assembly ...65 Storage ...81-85 Switches ...24-25 Engine Stop Switch...24 Main Key Switch ...24 Override Switch ...25 O Oil Engine ...57 Rear Gearcase ...61 Transmission ...60 Oil and Filter Change...
... Key Switch ...24 Kick-Start Lever ...31 K-Turn ...44 Lights ...69 Headlamp Replacement ...69 Taillight/Brakelight...69 Lubrication Guide ...56 Maintenance Chart ...52-55 Modifications ...9 Noise Emission Control System ...51 S Spark Plugs ...70-71 Speed Control System...90-91 Spring Adjustments, Rear ...87 Starting the Engine ...36-37 Starting, Kick-Start Lever...31 Steering Assembly ...65 Storage ...81-85 Switches ...24-25 Engine Stop Switch...24 Main Key Switch ...24 Override Switch ...25 O Oil Engine ...57 Rear Gearcase ...61 Transmission ...60 Oil and Filter Change...