Owners Manual
Page 18
... these conditions: Passenger and/or cargo exceeds half the maximum weight capacity Operating in a short time. The engine exhaust from this manual and on a label on Pavement This vehicle's tires are listed in a collision with another vehicle. Avoid operating the vehicle on any overturn or accident, have a qualified service dealer inspect the entire machine for loading, tire pressure, gear selection and speed. • Do not exceed vehicle weight capacities. If...
... these conditions: Passenger and/or cargo exceeds half the maximum weight capacity Operating in a short time. The engine exhaust from this manual and on a label on Pavement This vehicle's tires are listed in a collision with another vehicle. Avoid operating the vehicle on any overturn or accident, have a qualified service dealer inspect the entire machine for loading, tire pressure, gear selection and speed. • Do not exceed vehicle weight capacities. If...
Owners Manual
Page 21
... obstacles • Loading the vehicle onto a trailer • Towing heavy loads 17 On CREW models, an additional receptacle is the primary driving range for the RANGER. Always shift when the vehicle is stationary and the engine is moving could cause transmission damage. When the engine is idling, move the lever to assure proper transmission function. FEATURES AND CONTROLS Console Park Brake Lever Gear Selector (Shifter) Instrument Cluster 12V Auxiliary Outlets Storage...
... obstacles • Loading the vehicle onto a trailer • Towing heavy loads 17 On CREW models, an additional receptacle is the primary driving range for the RANGER. Always shift when the vehicle is stationary and the engine is moving could cause transmission damage. When the engine is idling, move the lever to assure proper transmission function. FEATURES AND CONTROLS Console Park Brake Lever Gear Selector (Shifter) Instrument Cluster 12V Auxiliary Outlets Storage...
Owners Manual
Page 22
AWD/Differential Switch Ignition Switch Light Switch Mode Button Mode Button The MODE button is in rear wheel drive. See page 40 for differential lock operating instructions. 18 Light Switch The ignition switch key must be removed from the switch when it is located on . Press the bottom of the rocker switch toward the dash to turn off the headlights. See page 41 for operating Differential Unlock instructions. Electrical circuits are on the instrument cluster. Electrical circuits are...
AWD/Differential Switch Ignition Switch Light Switch Mode Button Mode Button The MODE button is in rear wheel drive. See page 40 for differential lock operating instructions. 18 Light Switch The ignition switch key must be removed from the switch when it is located on . Press the bottom of the rocker switch toward the dash to turn off the headlights. See page 41 for operating Differential Unlock instructions. Electrical circuits are on the instrument cluster. Electrical circuits are...
Owners Manual
Page 23
... there's adequate throttle pedal freeplay. Turn the key off and on pages 37-38. Fuel Cap The fuel tank filler cap is turned to the ON position. Brake Pedal Depress the brake pedal to the rest position when released. See page 24 for rider preference. FEATURES AND CONTROLS Trailer Hitch Bracket This vehicle is moving the steering wheel upward or downward. See page 62 for a trailer hitch. To conserve battery power, the EPS...
... there's adequate throttle pedal freeplay. Turn the key off and on pages 37-38. Fuel Cap The fuel tank filler cap is turned to the ON position. Brake Pedal Depress the brake pedal to the rest position when released. See page 24 for rider preference. FEATURES AND CONTROLS Trailer Hitch Bracket This vehicle is moving the steering wheel upward or downward. See page 62 for a trailer hitch. To conserve battery power, the EPS...
Owners Manual
Page 29
... fuel sensor circuit. It may have occurred 1 and the instrument cluster may also occur when the engine is at start-up for one second at idle and high electrical load (lights, cooling fan, accessories) is 2 located in a 12-hour or 24-hour format. This warning usually indicates that the preset service interval has been reached. If this occurs, take the vehicle to your dealer. 3. FEATURES AND CONTROLS Instrument Cluster...
... fuel sensor circuit. It may have occurred 1 and the instrument cluster may also occur when the engine is at start-up for one second at idle and high electrical load (lights, cooling fan, accessories) is 2 located in a 12-hour or 24-hour format. This warning usually indicates that the preset service interval has been reached. If this occurs, take the vehicle to your dealer. 3. FEATURES AND CONTROLS Instrument Cluster...
Owners Manual
Page 33
... vehicle properly can result in a collision, loss of control, accident or overturn, which may result in 1. Do not operate at full throttle or high speeds for the engine. Engine and Drivetrain Break-in serious injury or death. Pull only light loads. 7. Check the oil level. PVT Break-in (Clutches/Belt) A proper break-in period, change both the oil and the filter at slower speeds...
... vehicle properly can result in a collision, loss of control, accident or overturn, which may result in 1. Do not operate at full throttle or high speeds for the engine. Engine and Drivetrain Break-in serious injury or death. Pull only light loads. 7. Check the oil level. PVT Break-in (Clutches/Belt) A proper break-in period, change both the oil and the filter at slower speeds...
Owners Manual
Page 36
... engine and allow it to a passenger. 9. Practice maneuvering and using the throttle and brakes on the steering wheel, slowly release the brakes and depress the throttle with your vehicle. Do not carry more time and distance for braking. 10. Avoid unexpected or aggressive maneuvers that could cause discomfort or injury to warm up. 6. See page 30. 3. Apply the service brakes and shift the transmission into gear. 7. Release the park brake...
... engine and allow it to a passenger. 9. Practice maneuvering and using the throttle and brakes on the steering wheel, slowly release the brakes and depress the throttle with your vehicle. Do not carry more time and distance for braking. 10. Avoid unexpected or aggressive maneuvers that could cause discomfort or injury to warm up. 6. See page 30. 3. Apply the service brakes and shift the transmission into gear. 7. Release the park brake...
Owners Manual
Page 41
... when operating with extreme care when hauling or towing loads. Passengers must not exceed the maximum weight capacity. When operating over the rack sides. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with seat belts fastened securely. 37 The total load (operator, passenger, accessories, cargo and weight on the warning labels. Vehicle speed should never exceed 10 MPH (16 km/h) while...
... when operating with extreme care when hauling or towing loads. Passengers must not exceed the maximum weight capacity. When operating over the rack sides. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with seat belts fastened securely. 37 The total load (operator, passenger, accessories, cargo and weight on the warning labels. Vehicle speed should never exceed 10 MPH (16 km/h) while...
Owners Manual
Page 44
... cause severe drive shaft and clutch damage. AWD Differential Lock Differential Unlock Tip: The AWD switch may be turned on , the front wheels will automatically engage any time the rear wheels lose traction. If the switch is moving. Stop the vehicle. 2. The 4X4 indicator illuminates in the rider information center to AWD while the rear wheels have traction or are driving, they will automatically disengage. Always switch to indicate that the vehicle is in...
... cause severe drive shaft and clutch damage. AWD Differential Lock Differential Unlock Tip: The AWD switch may be turned on , the front wheels will automatically engage any time the rear wheels lose traction. If the switch is moving. Stop the vehicle. 2. The 4X4 indicator illuminates in the rider information center to AWD while the rear wheels have traction or are driving, they will automatically disengage. Always switch to indicate that the vehicle is in...
Owners Manual
Page 49
... E E Throttle body air intake ducts/ flange Drive belt Cooling system (if applicable) Park brake cable tension Ź Engine oil change Ź Oil filter change yearly Inspect level; replace if necessary Inspect duct for vehicles subjected to water, mud, etc. replace as needed Inspect coolant strength seasonally; change Ź Front Gearcase oil (if equipped) Ź Middle Gearcase oil (if equipped) Ź Rear gearcase oil (if equipped) Ź Transmission oil D Fuel system E Ź Radiator (if applicable) Ź Cooling Hoses (if applicable) Ź Engine mounts Exhaust muffler/pipe...
... E E Throttle body air intake ducts/ flange Drive belt Cooling system (if applicable) Park brake cable tension Ź Engine oil change Ź Oil filter change yearly Inspect level; replace if necessary Inspect duct for vehicles subjected to water, mud, etc. replace as needed Inspect coolant strength seasonally; change Ź Front Gearcase oil (if equipped) Ź Middle Gearcase oil (if equipped) Ź Rear gearcase oil (if equipped) Ź Transmission oil D Fuel system E Ź Radiator (if applicable) Ź Cooling Hoses (if applicable) Ź Engine mounts Exhaust muffler/pipe...
Owners Manual
Page 70
... the brakes. Engage the park brake. Do not service axle nuts that all nuts are torqued to allow proper cooling. See your model is toward forward rotation. Clean these areas thoroughly. MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. 5. 1. 2. 3. 4. Place the transmission in gear. Apply the brakes. Loosen the wheel nuts slightly. Remove the wheel. Wheel Installation WARNING! Remove the wheel nuts and washers. Improperly installed wheels can adversely affect tire wear and vehicle handling, which...
... the brakes. Engage the park brake. Do not service axle nuts that all nuts are torqued to allow proper cooling. See your model is toward forward rotation. Clean these areas thoroughly. MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. 5. 1. 2. 3. 4. Place the transmission in gear. Apply the brakes. Loosen the wheel nuts slightly. Remove the wheel. Wheel Installation WARNING! Remove the wheel nuts and washers. Improperly installed wheels can adversely affect tire wear and vehicle handling, which...
Owners Manual
Page 71
... driving. CAUTION! Be sure to cool before each ride. 1. Check the brake light before servicing. The brake light should come on the wiring. 3. Headlight and taillight lenses become dirty during normal operation. Open the hood. Allow lamps to pull on the connector, not on , check the bulb. 67 Reinstall the harness assembly into the headlight assembly. MAINTENANCE Lights Poor lighting can cause burns to skin. Headlight Lamp Replacement 1. Oil from the wiring harness...
... driving. CAUTION! Be sure to cool before each ride. 1. Check the brake light before servicing. The brake light should come on the wiring. 3. Headlight and taillight lenses become dirty during normal operation. Open the hood. Allow lamps to pull on the connector, not on , check the bulb. 67 Reinstall the harness assembly into the headlight assembly. MAINTENANCE Lights Poor lighting can cause burns to skin. Headlight Lamp Replacement 1. Oil from the wiring harness...
Owners Manual
Page 82
Cargo Box Load* Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension Lubrication System Engine Oil 1500 lbs. (681 kg) (including operator, passenger, cargo, accessories) 1100 lbs. (499 kg) (Models sold in California) 1237 lbs. (561 kg) 8.8 gal. (33.3 l) 1.9 qts. (1.8 l) 3.25...
Cargo Box Load* Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension Lubrication System Engine Oil 1500 lbs. (681 kg) (including operator, passenger, cargo, accessories) 1100 lbs. (499 kg) (Models sold in California) 1237 lbs. (561 kg) 8.8 gal. (33.3 l) 1.9 qts. (1.8 l) 3.25...
Owners Manual
Page 84
SPECIFICATIONS RANGER 6X6 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Max. Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Center Suspension Rear Suspension Lubrication System Engine Oil 2000 lbs. (907 kg) (includes weight of operator, passenger, cargo, accessories) 1551 ...
SPECIFICATIONS RANGER 6X6 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Max. Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Center Suspension Rear Suspension Lubrication System Engine Oil 2000 lbs. (907 kg) (includes weight of operator, passenger, cargo, accessories) 1551 ...
Owners Manual
Page 86
....5 500 W @ 3000 RPM 10.0:1 Electric Electronic Fuel Injection Bosch EFI ECU Controlled RC7YC3 /.035 in. (0.9 mm) Dual a-arm w/9.6 in. (24.4 cm) of travel Independent w/9 in. (23 cm) of travel Pressurized Wet Sump POLARIS 2W-50 82 Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. SPECIFICATIONS RANGER CREW Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max.
....5 500 W @ 3000 RPM 10.0:1 Electric Electronic Fuel Injection Bosch EFI ECU Controlled RC7YC3 /.035 in. (0.9 mm) Dual a-arm w/9.6 in. (24.4 cm) of travel Independent w/9 in. (23 cm) of travel Pressurized Wet Sump POLARIS 2W-50 82 Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. SPECIFICATIONS RANGER CREW Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max.
Owners Manual
Page 93
... with the vehicle. The 50-state RANGER 800 4X4 models are void because of any warranty issues. Should your dealer to perform warranty service. If any of the above limitation may not apply to snow, water, dirt or other warranty terms will contact the appropriate person at POLARIS' exclusive option, repair or replacement of state or federal law, all warranty offered by abuse, accident, fire or...
... with the vehicle. The 50-state RANGER 800 4X4 models are void because of any warranty issues. Should your dealer to perform warranty service. If any of the above limitation may not apply to snow, water, dirt or other warranty terms will contact the appropriate person at POLARIS' exclusive option, repair or replacement of state or federal law, all warranty offered by abuse, accident, fire or...
Owners Manual
Page 95
... this emissions-certified vehicle is first purchased and continues for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to meet these regulations. POLARIS warrants that at the exclusive option of POLARIS, repair or replacement of purchase, whichever...
... this emissions-certified vehicle is first purchased and continues for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to meet these regulations. POLARIS warrants that at the exclusive option of POLARIS, repair or replacement of purchase, whichever...
Owners Manual
Page 98
INDEX A Accessory Outlets ...17 Air Filter ...60 Air Filter Cleaning...60 All Wheel Drive ...40-41 Disengaging AWD ...40 Engaging AWD...40 Locking the Differential ...41 All Wheel Drive Switch...18 Arrester, Spark, Warning...61 Auxiliary Outlets ...17 Axle Nut Inspection...65 Axle Nut Torque ...65 C Component Locations ...16 Console ...17 Coolant Level, Overflow Bottle (Coolant) ...57 Coolant Level, Radiator...57 Coolant, Adding or Changing ...56 Cooling Fan ...56 Cooling System ...56-57 Crankcase Emission Control System...42 D Differential Lock Switch ...18 Differential Locking ...41...
INDEX A Accessory Outlets ...17 Air Filter ...60 Air Filter Cleaning...60 All Wheel Drive ...40-41 Disengaging AWD ...40 Engaging AWD...40 Locking the Differential ...41 All Wheel Drive Switch...18 Arrester, Spark, Warning...61 Auxiliary Outlets ...17 Axle Nut Inspection...65 Axle Nut Torque ...65 C Component Locations ...16 Console ...17 Coolant Level, Overflow Bottle (Coolant) ...57 Coolant Level, Radiator...57 Coolant, Adding or Changing ...56 Cooling Fan ...56 Cooling System ...56-57 Crankcase Emission Control System...42 D Differential Lock Switch ...18 Differential Locking ...41...
Owners Manual
Page 99
... ...53 Rear Gearcase ...54 Transmission (4X4/Crew) ...50 Transmission (6X6) ...51 Fluid Levels During Storage...Fluid Part Numbers ...Fogging the Engine ...Fouled Plugs ...Front Gearcase ...Fuel Cap ...Fuel Safety ...Fuel Stabilizer ...Fuel Tank Filler Cap ...Fuel Vent Line Filter...Fuses ...56 60 60 60 60 I Idle Speed ...62 Ignition Switch ...18 Indicator Lamps ...24 Inspection, Pre-Ride ...30 Instrument Cluster ...24-28 Intake Restrictor Plate...47 Interference, Electromagnetic...42 K Key, Periodic Maintenance Chart...43 L Lamp Replacement, Headlight ...67 Light Switch ...18 Lights ...67...
... ...53 Rear Gearcase ...54 Transmission (4X4/Crew) ...50 Transmission (6X6) ...51 Fluid Levels During Storage...Fluid Part Numbers ...Fogging the Engine ...Fouled Plugs ...Front Gearcase ...Fuel Cap ...Fuel Safety ...Fuel Stabilizer ...Fuel Tank Filler Cap ...Fuel Vent Line Filter...Fuses ...56 60 60 60 60 I Idle Speed ...62 Ignition Switch ...18 Indicator Lamps ...24 Inspection, Pre-Ride ...30 Instrument Cluster ...24-28 Intake Restrictor Plate...47 Interference, Electromagnetic...42 K Key, Periodic Maintenance Chart...43 L Lamp Replacement, Headlight ...67 Light Switch ...18 Lights ...67...
Owners Manual
Page 100
..., Covers ...76 Storage, Fluid Levels...76 Storage, Oil and Filter ...75 Storage, Removal ...77 Suspension Adjustment, Rear ...64 Switches AWD Switch...18 Differential Lock Switch ...18 Ignition ...18 Light ...18 Mode Button ...17 T Tachometer ...27 Throttle Body...62 Throttle Freeplay Adjustment ...62 Throttle Freeplay Inspection ...62 Throttle Pedal ...19 Throttle System ...62 Tilt Steering ...19 Tire Tread Depth ...65 Tires ...65-66 Torque, Axle Nuts ...65 Torque, Spark Plug ...55 Torque, Wheel Nut ...65 Towing Loads ...38 Towing Speed ...38 Trailer Hitch...
..., Covers ...76 Storage, Fluid Levels...76 Storage, Oil and Filter ...75 Storage, Removal ...77 Suspension Adjustment, Rear ...64 Switches AWD Switch...18 Differential Lock Switch ...18 Ignition ...18 Light ...18 Mode Button ...17 T Tachometer ...27 Throttle Body...62 Throttle Freeplay Adjustment ...62 Throttle Freeplay Inspection ...62 Throttle Pedal ...19 Throttle System ...62 Tilt Steering ...19 Tire Tread Depth ...65 Tires ...65-66 Torque, Axle Nuts ...65 Torque, Spark Plug ...55 Torque, Wheel Nut ...65 Towing Loads ...38 Towing Speed ...38 Trailer Hitch...