2013 Polaris Ranger 800 Problems and Repair Information
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Popular 2013 Polaris Ranger 800 Manual Pages
Owners Manual - Page 2
WARNING
Read, understand, and follow the safety precautions could result in this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. WARNING
The engine exhaust from this manual and on all of the instructions and safety precautions in serious injury or death. Failure to follow all product labels.
Owners Manual - Page 4
...roads, a collision can cause severe injury or death. • Secure cab nets and keep hands and feet inside vehicle at all safety labels.
avoid sharp turns or sudden braking. •...surfaces - READ OWNER'S MANUAL. For your seat belt. they may seriously affect handling and control. • With non-Polaris approved accessories - WARNING
Improper vehicle use extra caution when ...
Owners Manual - Page 5
... vehicle, be performed only by a Factory Certified Master Service Dealer® (MSD) Technician. Be sure to return to your dealership for all of your service needs during, and after, the warranty period. WELCOME
Thank you for minor maintenance, but information about major repairs is interested in your door!
1 Many years of experience have gone into the engineering...
Owners Manual - Page 10
... labels depicted in serious injury or death. 7172563
Age 16 Warning
Operating this manual differ from the labels on your protection. Age 16 Warning Shift Caution Discretionary ... vehicle with guard removed. • Do not modify engine or clutch. NEVER operate this vehicle without a valid driver's license. 7175566
Shift Caution
CAUTION To avoid transmission damage, shift only when vehicle is...
Owners Manual - Page 11
LOCATE AND READ OWNER'S MANUAL. they may seriously affect handling and control. • With non-POLARIS approved accessories - ALWAYS: • Wear your skills or the conditions. &#... hand holds. • On paved surfaces - Vehicle rollover could cause severe injury or death. • Secure cab nets and keep hands and feet in vehicle at all safety labels. SAFETY
Safety Labels and ...
Owners Manual - Page 15
... specified in this manual. Always maintain proper tire pressure as specified on safety labels. • Never modify this vehicle through improper installation or use or accidental starting. See page 20. • Always apply the brakes before engaging or releasing the park brake. • Always stop the engine before getting out of accessories. • Never exceed...
Owners Manual - Page 19
...your party. Improper Tire Maintenance
Operating this vehicle with improper tires or with local ...transmission in the owner's manual. Jumps and Stunts
Attempting wheelies, jumps and other stunts.
Improper Hill Climbing
Climbing hills improperly can result if the vehicle and/or the operator fall through the ice. See page 34. If you begin rolling downhill: • Never apply engine...
Owners Manual - Page 21
... is moving could cause transmission damage. Gear Selector
H: High Gear L: Low Gear N: Neutral R: Reverse Low gear is intended for use on the back that may be used to the desired gear.
12V Accessory Outlet
NOTICE: Shifting gears with light loads. Always shift when the vehicle is stationary and the engine is important to a complete...
Owners Manual - Page 33
.... 7. Check fluid levels of transmission and all warnings outlined in more efficient performance and longer life for extended periods during the first three hours of this manual. PVT Break-in (Clutches/Belt)
A proper break-in period. If a belt fails, always clean any debris from the duct and from the engine compartment.
29 During the...
Owners Manual - Page 36
...Apply the service brakes and shift the transmission into gear. 7. Driving with your vehicle. Do not carry more time and distance for your right foot to warm up. 6. Start the engine and ...boots. 4. Make sure all passengers secure their seat belt. 5. Perform the pre-ride inspection. Always use the cab nets while riding in the driver's seat and fasten the seat belt. 4. OPERATION
Driving...
Owners Manual - Page 39
...vehicle isn't serviced correctly and promptly.
If it 's critical that you perform the services outlined in loss of control and lead to the pedal repeatedly until braking action is normal. Determine water depths and current before starting the engine, perform the service outlined on page 43.
The large tires... 60, and take the vehicle to engine oil, transmission oil, all gearcase fluids,...
Owners Manual - Page 48
...first) Hours Calendar Steering Front suspension Rear suspension Tires Brake fluid level Brake pedal travel Brake system Wheels/fasteners Frame fasteners Engine oil level Ź Air filter, pre-filter...; Miles (Km)
Remarks
Ź Perform these services.
44 test Inspect; E Emission-Related Service D Have an authorized POLARIS dealer perform these procedures more often for vehicles subjected...
Owners Manual - Page 49
...perform these procedures more often for vehicles subjected to water, mud, etc. replace as needed Inspect Inspect for leaks at one month Replace with oil change at tank cap, lines, fuel valve, filter, pump...gearcase oil (if equipped) Ź Transmission oil D Fuel system E Ź Radiator (if applicable) Ź Cooling Hoses (if applicable) Ź Engine mounts Exhaust muffler/pipe D Spark ...
Owners Manual - Page 62
...amounts of force on POLARIS products only. However, as outlined in the owner's manual. • This PVT system is securely in severe injury or death. Any ...occur at slower speeds to fail. MAINTENANCE
POLARIS Variable Transmission (PVT) System
WARNING
Failure to ensure the safety of this product. Extensive engineering and testing has been conducted to comply with the instructions...
Owners Manual - Page 66
... or operate this vehicle if it to serious injury or death if the throttle pedal sticks during operation. Shift the transmission to 1/8 inches (1.6-3.2 mm). Freeplay should be hard to its original position. Engage the park brake.
Start the engine. Throttle Freeplay Adjustment
1.
Immediately contact your POLARIS dealer for service if throttle problems arise. Allow it...
Owners Manual - Page 68
...thereafter to ensure proper cable tension. If this service is similar for specified freeplay and smooth operation.... 3. This will inactivate the limiting function. Position the vehicle on a level surface. 2. Torque to the outside mounting... absorber springs by an authorized POLARIS dealer. Tip: If performing this occurs, move the park brake lever to the forward...transmission to neutral. 3.
Owners Manual - Page 79
... film created by fogging and damage could occur.
Fill the fuel tank. 2. Air Filter / Air Box 1. Clean the air box. 3. MAINTENANCE
Cleaning and Storage
Storage Tips
NOTICE: Starting the engine during the storage period. Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. Drain the sediment tube.
75 See page...
Owners Manual - Page 96
... maintenance identified in material or workmanship.This limited warranty does not cover damage due to perform any engine that may maintain, replace, or repair the emission control devices or systems on your warranty rights and responsibilities, please contact the POLARIS Warranty Department at 1-888-704-5290.
92 Any qualified repair shop or person may be necessary for...
Owners Manual - Page 98
... Modifications ...12 Error Codes, Engine ...28 Exhaust Emission Control System ...42 Exhaust System Warning ...61 Eye Protection ...9
C
Cab Frame, ROPS ...23 Cab Nets...21 Cargo ...37 Cargo Box, Dumping...39 Chart Gearcase Specifications ...49 Periodic Maintenance ...43-45 Check Engine Indicator ...28 Cleaning and Storage...74-76 Clothing ...9 Clutching, 4X4...79 Clutching, 6X6...81 Clutching...
Owners Manual - Page 100
... Plugs, Fouled ...55 Specifications, 4X4 ...78-79 Specifications, 6X6 ...80-81 Specifications, Crew ...82-83 Specifications, Gearcase ...49 Speed, Towing ...38
V
Vehicle Identification Numbers ...5 Vehicle Immersion ...60 Vehicle Transport ...77
W
Warning Symbols ...4 Warning, Transmission Modification ...58-59 Washing the Vehicle ...74 Water, Immersion of Vehicle ...60 Wheel Installation ...66...
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