Owners Manual
Page 21
... your vehicle. Even seasoned drivers should spend some time getting the feel for a snowmobile before attempting ambitious maneuvers. • A snowmobile depends on slippery surfaces or when driving in executing turns, traversing hills, etc. Be aware of snowmobiles, don't tailgate (follow too closely). The seat and suspension of your snowmobile have an operator's certificate. SAFETY Operator Safety Driving Responsibly Every snowmobile handles...
... your vehicle. Even seasoned drivers should spend some time getting the feel for a snowmobile before attempting ambitious maneuvers. • A snowmobile depends on slippery surfaces or when driving in executing turns, traversing hills, etc. Be aware of snowmobiles, don't tailgate (follow too closely). The seat and suspension of your snowmobile have an operator's certificate. SAFETY Operator Safety Driving Responsibly Every snowmobile handles...
Owners Manual
Page 27
A passenger reduces your ability to control the vehicle. Make sure hood and side panels are greatly reduced. See Owner's Manual for long periods. SAFETY Safety Labels and Locations Operation Warning • When operating with a passenger (on approved models only) reduce speed and allow extra space to turn or stop. • To maintain vehicle control on hard-packed snow, ice, or when crossing roads, steering and braking ability are latched. Be seated and...
A passenger reduces your ability to control the vehicle. Make sure hood and side panels are greatly reduced. See Owner's Manual for long periods. SAFETY Safety Labels and Locations Operation Warning • When operating with a passenger (on approved models only) reduce speed and allow extra space to turn or stop. • To maintain vehicle control on hard-packed snow, ice, or when crossing roads, steering and braking ability are latched. Be seated and...
Owners Manual
Page 45
... Too High Voltage Too Low SPN 51 FMI 3 4 10 2 3 4 3 4 3 4 16 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 43 FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is a break in the wires that lead to the item listed in the chart are shorted...
... Too High Voltage Too Low SPN 51 FMI 3 4 10 2 3 4 3 4 3 4 16 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 43 FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is a break in the wires that lead to the item listed in the chart are shorted...
Owners Manual
Page 46
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
Owners Manual
Page 74
... second and release. SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit 72 Emergency Stopping The following chart lists methods for stopping the snowmobile in forward. Never engage the starter when the engine is running WILL result in serious engine damage, especially if the transmission is running . 2. The engine will...
... second and release. SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit 72 Emergency Stopping The following chart lists methods for stopping the snowmobile in forward. Never engage the starter when the engine is running WILL result in serious engine damage, especially if the transmission is running . 2. The engine will...
Owners Manual
Page 75
... control of the snowmobile. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can easily collide with the drive belt in place can result in serious damage to the engine and drive system. If passengers are to be suspended approximately 4 inches (10 cm) off the ground. OPERATION Daily Storage At the end of each ride, park...
... control of the snowmobile. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can easily collide with the drive belt in place can result in serious damage to the engine and drive system. If passengers are to be suspended approximately 4 inches (10 cm) off the ground. OPERATION Daily Storage At the end of each ride, park...
Owners Manual
Page 76
... maintenance section of 87 (R+M)/2. POLARIS recommends that you purchase the snowmobile. People with active or non-active implantable medical devices (such as heart monitoring or controlling devices) should not be engaged during engine tune-ups. Specifications and adjustments for your qualified service technician. The ECI label should review the limitations of sale with a minimum octane level of your owner's manual...
... maintenance section of 87 (R+M)/2. POLARIS recommends that you purchase the snowmobile. People with active or non-active implantable medical devices (such as heart monitoring or controlling devices) should not be engaged during engine tune-ups. Specifications and adjustments for your qualified service technician. The ECI label should review the limitations of sale with a minimum octane level of your owner's manual...
Owners Manual
Page 80
... Toe Alignment Suspension Mounting Bolts Bolt Torques Rear Suspension Fasteners Steering Fasteners Suspension Shock Oil Cooling Fins and Shroud Drive Shaft Bearing Skags (Wear Bars) Ski Saddle/Spindle Bolts Drive Chain Tension Hood and Side Panel Fasteners Rear Wheel Idler Bolts Idler Bolt Jam Nut Camber Alignment Handlebar Centering Tether Switch and Strap Track Alignment Track Tension Front Limiter Strap Rail Slide Condition Chaincase Oil --I I I I I I I I See your POLARIS dealer for a bolt torque inspection every 1000 miles (1600 km). Replace L - Lubricate Bolt Torque...
... Toe Alignment Suspension Mounting Bolts Bolt Torques Rear Suspension Fasteners Steering Fasteners Suspension Shock Oil Cooling Fins and Shroud Drive Shaft Bearing Skags (Wear Bars) Ski Saddle/Spindle Bolts Drive Chain Tension Hood and Side Panel Fasteners Rear Wheel Idler Bolts Idler Bolt Jam Nut Camber Alignment Handlebar Centering Tether Switch and Strap Track Alignment Track Tension Front Limiter Strap Rail Slide Condition Chaincase Oil --I I I I I I I I See your POLARIS dealer for a bolt torque inspection every 1000 miles (1600 km). Replace L - Lubricate Bolt Torque...
Owners Manual
Page 89
... dealer for two to three minutes. Reinstall the side panel. 12. NOTICE: If coolant flow becomes restricted or plugged, coolant loss, air lock or engine damage may result. 1. Make sure the engine is warm or hot. Reinstall the side panel. Stop the engine and check the coolant bottle level. Never bleed the cooling system or remove the pressure cap when the engine is cold before starting the engine. 8.
... dealer for two to three minutes. Reinstall the side panel. 12. NOTICE: If coolant flow becomes restricted or plugged, coolant loss, air lock or engine damage may result. 1. Make sure the engine is warm or hot. Reinstall the side panel. Stop the engine and check the coolant bottle level. Never bleed the cooling system or remove the pressure cap when the engine is cold before starting the engine. 8.
Owners Manual
Page 95
Oil from the back of the headlight. 3. If fingers do touch a lamp, clean it . 5. Peel back the foam shield covering the headlight assembly. 2. Rotate the bulb 1/4 turn it counter-clockwise to remove the bulb. 4. MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. Remove the wire harness connector from your skin leaves a residue, causing a hot spot that will shorten the...
Oil from the back of the headlight. 3. If fingers do touch a lamp, clean it . 5. Peel back the foam shield covering the headlight assembly. 2. Rotate the bulb 1/4 turn it counter-clockwise to remove the bulb. 4. MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. Remove the wire harness connector from your skin leaves a residue, causing a hot spot that will shorten the...
Owners Manual
Page 108
...Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity Oil Capacity Height Length Designed Width Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11.5 gal. (43.5 l) N/A 3.8 qts. (3.6 l) 48 in. (122 cm) 114 in. (289 cm) 48 in. (122 cm) Hayes Phantom 11.5 in. (29 cm) 3211122 P-85 Electronic Reverse Engine and Cooling Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Oil Injection Throttle Body Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing...
...Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity Oil Capacity Height Length Designed Width Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11.5 gal. (43.5 l) N/A 3.8 qts. (3.6 l) 48 in. (122 cm) 114 in. (289 cm) 48 in. (122 cm) Hayes Phantom 11.5 in. (29 cm) 3211122 P-85 Electronic Reverse Engine and Cooling Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Oil Injection Throttle Body Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing...
Owners Manual
Page 110
... 800 INDY Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity Oil Capacity Height Length Designed Width Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11.5 gal. (43.5 l) N/A 3.8 qts. (3.6 l) 48 in. (122 cm) 114 in. (289 cm) 48 in. (122 cm) Hayes Phantom 11.5 in. (29 cm) 3211115 P-85 Electronic Reverse Engine and Cooling Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Oil Injection Throttle Body Throttle Body...
... 800 INDY Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity Oil Capacity Height Length Designed Width Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11.5 gal. (43.5 l) N/A 3.8 qts. (3.6 l) 48 in. (122 cm) 114 in. (289 cm) 48 in. (122 cm) Hayes Phantom 11.5 in. (29 cm) 3211115 P-85 Electronic Reverse Engine and Cooling Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Oil Injection Throttle Body Throttle Body...
Owners Manual
Page 115
... the fuel line, filter or pump. Add isopropyl alcohol to start Probable Cause Solution Faulty ignition • Install new spark plug(s). No fuel to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of high RPM power) Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to engine Plugged fuel filter or tank pick-up sock • Replace...
... the fuel line, filter or pump. Add isopropyl alcohol to start Probable Cause Solution Faulty ignition • Install new spark plug(s). No fuel to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of high RPM power) Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to engine Plugged fuel filter or tank pick-up sock • Replace...
Owners Manual
Page 121
...). These warranties can be covered by POLARIS. How to Obtain Warranty Service If your snowmobile requires warranty service, you may not be , but are not limited to perform warranty service. This warranty gives you specific legal rights, and you must present your original selling dealer; Mixing oil brands or using non-recommended oil may not apply to state. Promotional Warranties Promotional warranties are void because of POLARIS engine oil...
...). These warranties can be covered by POLARIS. How to Obtain Warranty Service If your snowmobile requires warranty service, you may not be , but are not limited to perform warranty service. This warranty gives you specific legal rights, and you must present your original selling dealer; Mixing oil brands or using non-recommended oil may not apply to state. Promotional Warranties Promotional warranties are void because of POLARIS engine oil...
Owners Manual
Page 122
... aftermarket components resulting in the event of a warranty claim: Spark Plugs Filters Fuel Sealants Hotel fees Towing charges Mileage Rentals/Loss of warranty coverage. Should a failure occur during the warranty period resulting from warranty consideration if the failure was due to wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels...
... aftermarket components resulting in the event of a warranty claim: Spark Plugs Filters Fuel Sealants Hotel fees Towing charges Mileage Rentals/Loss of warranty coverage. Should a failure occur during the warranty period resulting from warranty consideration if the failure was due to wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels...
Owners Manual
Page 123
... of residence. Dealers may be sure to perform the warranty repair. How to Get Service In the Country where your vehicle was purchased, you move . Vehicles importation rules vary considerably from POLARIS Industries. If You Move: If you receive safety information and notices regarding your vehicle. You should take your vehicle at a local POLARIS dealer in order to country. If you...
... of residence. Dealers may be sure to perform the warranty repair. How to Get Service In the Country where your vehicle was purchased, you move . Vehicles importation rules vary considerably from POLARIS Industries. If You Move: If you receive safety information and notices regarding your vehicle. You should take your vehicle at a local POLARIS dealer in order to country. If you...
Owners Manual
Page 125
... to the POLARIS standard limited warranty for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to control emissions. WARRANTY U.S.A. The warranty period for a period of 200 hours of engine operation, 4000 kilometers (2485 miles) of the vehicle owner. Repairing or replacing other...
... to the POLARIS standard limited warranty for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to control emissions. WARRANTY U.S.A. The warranty period for a period of 200 hours of engine operation, 4000 kilometers (2485 miles) of the vehicle owner. Repairing or replacing other...
Owners Manual
Page 129
......85-87 Cooling System, Bleeding ...87 Cooling System, Flushing...86 Customer Service ...116 E Electrical Connections, Storage ...105 Emission Control Information ...74 Emissions Limited Warranty . 123-124 Engine Break-In ...63-64 Engine Overheating ...86 Engine Protection for Storage...105 Engine Restarting ...62 Engine Safety ...10 Engine Starting ...62 Engine Stop Switch...69 Environment Preservation ...6 Exhaust System...88 F Fasteners, Hood and Side Panel ...Fluid Change Chaincase ...Coolant ...Fluid Level Brake Fluid ...Chaincase ...Coolant ...Oil Bottle ...Front Rear Scissor Stop...
......85-87 Cooling System, Bleeding ...87 Cooling System, Flushing...86 Customer Service ...116 E Electrical Connections, Storage ...105 Emission Control Information ...74 Emissions Limited Warranty . 123-124 Engine Break-In ...63-64 Engine Overheating ...86 Engine Protection for Storage...105 Engine Restarting ...62 Engine Safety ...10 Engine Starting ...62 Engine Stop Switch...69 Environment Preservation ...6 Exhaust System...88 F Fasteners, Hood and Side Panel ...Fluid Change Chaincase ...Coolant ...Fluid Level Brake Fluid ...Chaincase ...Coolant ...Oil Bottle ...Front Rear Scissor Stop...
Owners Manual
Page 130
... ...45 Ignition Lock System...36-41 Inadequate Snow Conditions ...16 Independent Front Suspension...45 Indicator Lamps ...33 Inspection, Pre-Ride ...55 Instrument Cluster ...32-44 Intake Filters ...84 Intake Silencer ...18 P Parking Brake Lever Lock...59 Passenger Warning ...22 Polaris Products and Part Numbers . 110 Preload, IFS Shock Spring...46 Pre-Ride Checklist...55 Pre-Ride Suspension Inspection ...56 Pressure Cap Warning ...21 R Rail Slide Wear ...103 Rear Rear Scissor Stop ...51 Rear Suspension Adjustments...
... ...45 Ignition Lock System...36-41 Inadequate Snow Conditions ...16 Independent Front Suspension...45 Indicator Lamps ...33 Inspection, Pre-Ride ...55 Instrument Cluster ...32-44 Intake Filters ...84 Intake Silencer ...18 P Parking Brake Lever Lock...59 Passenger Warning ...22 Polaris Products and Part Numbers . 110 Preload, IFS Shock Spring...46 Pre-Ride Checklist...55 Pre-Ride Suspension Inspection ...56 Pressure Cap Warning ...21 R Rail Slide Wear ...103 Rear Rear Scissor Stop ...51 Rear Suspension Adjustments...
Owners Manual
Page 131
...-41 Shock Valving, IFS...46 Side Panel Access ...79 Side Panel Fasteners ...60 Signal Words...8 Ski Alignment ...102 Ski Pressure...49 Ski Skags...103 Slide Rail and Track Cooling ...65 Snow Conditions...16 Spark Plug Condition ...83 Spark Plug Inspection ...83 Spark Plug Recommendations ...82 Spark Plugs ...82-83 Speed...13 Speedometer ...32 Spring Preload...48 Spring Preload, IFS Shock ...46 Spring Preload, Rear ...48 Starting the Engine ...62 Starting the Engine, Restarting ...62 Steering Inspection ...101 Steering System...
...-41 Shock Valving, IFS...46 Side Panel Access ...79 Side Panel Fasteners ...60 Signal Words...8 Ski Alignment ...102 Ski Pressure...49 Ski Skags...103 Slide Rail and Track Cooling ...65 Snow Conditions...16 Spark Plug Condition ...83 Spark Plug Inspection ...83 Spark Plug Recommendations ...82 Spark Plugs ...82-83 Speed...13 Speedometer ...32 Spring Preload...48 Spring Preload, IFS Shock ...46 Spring Preload, Rear ...48 Starting the Engine ...62 Starting the Engine, Restarting ...62 Steering Inspection ...101 Steering System...