Owners Manual
Page 7
..., as these conditions impair judgment and reduce operator reaction time. 5 You MUST be hazardous to take proper precautions. • Read this owner's manual and review the safety DVD that came with your local POLARIS dealer. This vehicle handles differently than other vehicles, such as a passenger in severe injury or death. A free extra copy of 12 may ride as cars, trucks or other body parts inside...
..., as these conditions impair judgment and reduce operator reaction time. 5 You MUST be hazardous to take proper precautions. • Read this owner's manual and review the safety DVD that came with your local POLARIS dealer. This vehicle handles differently than other vehicles, such as a passenger in severe injury or death. A free extra copy of 12 may ride as cars, trucks or other body parts inside...
Owners Manual
Page 14
... lbs. (682 kg) Crew Diesel 1000 lbs. (454 kg) FRONT 12 (83) REAR 16 (110) 1750 lbs. (795 kg) MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO AND ACCESSORIES Read Operation and Maintenance Manual for braking when carrying cargo. • Overloading or carrying tall, off . SAFETY Safety Labels and Locations Load/Passenger/Tire Pressure Warning WARNING • Never carry passengers in cargo box. • Passengers can result in box...
... lbs. (682 kg) Crew Diesel 1000 lbs. (454 kg) FRONT 12 (83) REAR 16 (110) 1750 lbs. (795 kg) MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO AND ACCESSORIES Read Operation and Maintenance Manual for braking when carrying cargo. • Overloading or carrying tall, off . SAFETY Safety Labels and Locations Load/Passenger/Tire Pressure Warning WARNING • Never carry passengers in cargo box. • Passengers can result in box...
Owners Manual
Page 24
FEATURES AND CONTROLS Switches and Indicator Lights AWD/Differential Switch Wait-to the ON position when released. 22 OFF ON START The engine is a three-position, key-operated switch. The key returns to -Start (Glow Plug) Light Switch Indicator Ignition Switch Low Oil Pressure Indicator OFF START ON Ignition Switch The ignition switch is off , except Acc, 12V. Electrical circuits are on. After the wait-to-start indicator turns off, turn the key to the START position to engage the electric starter. Electrical circuits are off...
FEATURES AND CONTROLS Switches and Indicator Lights AWD/Differential Switch Wait-to the ON position when released. 22 OFF ON START The engine is a three-position, key-operated switch. The key returns to -Start (Glow Plug) Light Switch Indicator Ignition Switch Low Oil Pressure Indicator OFF START ON Ignition Switch The ignition switch is off , except Acc, 12V. Electrical circuits are on. After the wait-to-start indicator turns off, turn the key to the START position to engage the electric starter. Electrical circuits are off...
Owners Manual
Page 25
... Oil Pressure Indicator If the low oil pressure indicator remains on when the engine is turned to engage All Wheel Drive (AWD). See page 67. See page 52 for service. 23 Differential Unlock Move the rocker switch to the center position to lock the differential and operate in the ON position to place the headlights on low beam. Press the bottom of the rocker switch toward the dash...
... Oil Pressure Indicator If the low oil pressure indicator remains on when the engine is turned to engage All Wheel Drive (AWD). See page 67. See page 52 for service. 23 Differential Unlock Move the rocker switch to the center position to lock the differential and operate in the ON position to place the headlights on low beam. Press the bottom of the rocker switch toward the dash...
Owners Manual
Page 28
... outlined in this vehicle meets OSHA 1928.53 rollover performance requirements. To avoid injury and property damage, always heed the warnings and towing capacities outlined on this manual to increase engine speed. Always check that could cause severe injury or death. See page 79 for a trailer hitch. Trailer Hitch Bracket This vehicle is located under the driver's seat. Always have your authorized POLARIS dealer thoroughly inspect...
... outlined in this vehicle meets OSHA 1928.53 rollover performance requirements. To avoid injury and property damage, always heed the warnings and towing capacities outlined on this manual to increase engine speed. Always check that could cause severe injury or death. See page 79 for a trailer hitch. Trailer Hitch Bracket This vehicle is located under the driver's seat. Always have your authorized POLARIS dealer thoroughly inspect...
Owners Manual
Page 33
... also occur when the engine is at idle and high electrical load (lights, cooling fan, accessories) is operating at a higher RPM or recharge the battery to clear the warning. 6. Hour Meter Mode This mode logs the total hours the engine has been in the LCD, and the speedometer needle will blink. FEATURES AND CONTROLS Instrument Cluster 4. The segments of the fuel gauge show the level of...
... also occur when the engine is at idle and high electrical load (lights, cooling fan, accessories) is operating at a higher RPM or recharge the battery to clear the warning. 6. Hour Meter Mode This mode logs the total hours the engine has been in the LCD, and the speedometer needle will blink. FEATURES AND CONTROLS Instrument Cluster 4. The segments of the fuel gauge show the level of...
Owners Manual
Page 34
... a convenient reminder to perform routine maintenance. Any movement of engine operation equal the programmed service interval setting, the wrench icon will flash for informational purposes only. Hold the MODE button and turn the ignition switch off and wait 10 seconds. 2. AWD Diagnostic Screen The gauge indicates whether or not current is activated. 5. FEATURES AND CONTROLS Instrument Cluster Rider Information Center Diagnostic Mode The wrench...
... a convenient reminder to perform routine maintenance. Any movement of engine operation equal the programmed service interval setting, the wrench icon will flash for informational purposes only. Hold the MODE button and turn the ignition switch off and wait 10 seconds. 2. AWD Diagnostic Screen The gauge indicates whether or not current is activated. 5. FEATURES AND CONTROLS Instrument Cluster Rider Information Center Diagnostic Mode The wrench...
Owners Manual
Page 36
... break-in of the clutches and drive belt will result in serious injury or death. Check fluid levels of transmission and all safety warnings outlined in period for your part is the first 50 hours of operation. PVT Break-in (Clutches/Belt) A proper break-in period, carefully observe the engine oil pressure and engine temperature. 5. Pull only light loads. If a belt fails, always clean any...
... break-in of the clutches and drive belt will result in serious injury or death. Check fluid levels of transmission and all safety warnings outlined in period for your part is the first 50 hours of operation. PVT Break-in (Clutches/Belt) A proper break-in period, carefully observe the engine oil pressure and engine temperature. 5. Pull only light loads. If a belt fails, always clean any...
Owners Manual
Page 52
...) Maximum Towing Speed 10 MPH (16 km/h) Belt Life To extend belt life, use the lowest gear possible when hauling or towing heavy cargo. 50 Do not tow more than 10 MPH (16 km/h) when towing. 5. When towing a disabled RANGER vehicle, place the disabled vehicle's transmission in the cab with passengers in the cargo box can alter vehicle handling and may lose control of the vehicle. Model RANGER Diesel RANGER CREW Diesel Maximum Total Weight Capacity (Level Ground) 1500...
...) Maximum Towing Speed 10 MPH (16 km/h) Belt Life To extend belt life, use the lowest gear possible when hauling or towing heavy cargo. 50 Do not tow more than 10 MPH (16 km/h) when towing. 5. When towing a disabled RANGER vehicle, place the disabled vehicle's transmission in the cab with passengers in the cargo box can alter vehicle handling and may lose control of the vehicle. Model RANGER Diesel RANGER CREW Diesel Maximum Total Weight Capacity (Level Ground) 1500...
Owners Manual
Page 54
... the AWD switch is turned off while the vehicle is in reverse for service. Tip: The AWD switch may be turned on , the front wheels will automatically disengage. Shift into conditions where front wheel drive may be needed. Press the bottom of time the vehicle may cause severe drive shaft and clutch damage. Engage the AWD before engaging the differential. Disengaging AWD Move the AWD switch to the center or bottom position to lock the differential...
... the AWD switch is turned off while the vehicle is in reverse for service. Tip: The AWD switch may be turned on , the front wheels will automatically disengage. Shift into conditions where front wheel drive may be needed. Press the bottom of time the vehicle may cause severe drive shaft and clutch damage. Engage the AWD before engaging the differential. Disengaging AWD Move the AWD switch to the center or bottom position to lock the differential...
Owners Manual
Page 59
... necessary length of the vehicle frame or hitch. 57 Re-engage the clutch on top of the mid-point of the winch cable length that is able to stop winching so that vehicle itself is stuck. F. I. Stop winching as soon as a damper if no other rigging items that could be repositioned to a suspension component, brush guard, bumper or cargo rack...
... necessary length of the vehicle frame or hitch. 57 Re-engage the clutch on top of the mid-point of the winch cable length that is able to stop winching so that vehicle itself is stuck. F. I. Stop winching as soon as a damper if no other rigging items that could be repositioned to a suspension component, brush guard, bumper or cargo rack...
Owners Manual
Page 67
...377; Oil filter change Ź Front Gearcase oil (if equipped) Ź Middle Gearcase oil (if equipped) Ź Rear gearcase oil (if equipped) Ź Transmission oil D Fuel system E Ź Radiator (in oil change at tank cap, lines, fuel valve, filter, pump, throttle body; clean; adjust as needed Adjust as needed Inspect coolant strength seasonally; D Clutches (drive and driven) Ź D Front wheel bearings D Air filter, main element E D Fuel filter/water separator D Brake fluid D Fuel system Spark arrester D Toe adjustment D Auxiliary brake (if equipped) Ź Headlight aim...
...377; Oil filter change Ź Front Gearcase oil (if equipped) Ź Middle Gearcase oil (if equipped) Ź Rear gearcase oil (if equipped) Ź Transmission oil D Fuel system E Ź Radiator (in oil change at tank cap, lines, fuel valve, filter, pump, throttle body; clean; adjust as needed Adjust as needed Inspect coolant strength seasonally; D Clutches (drive and driven) Ź D Front wheel bearings D Air filter, main element E D Fuel filter/water separator D Brake fluid D Fuel system Spark arrester D Toe adjustment D Auxiliary brake (if equipped) Ź Headlight aim...
Owners Manual
Page 86
... the brakes. Wheel Installation 1. 2. 3. 4. Torque the wheel nuts to the ground. 7. Always make sure lights are torqued to the ON position. 2. Place the transmission in low light conditions until the headlight is replaced. Elevate the side of the lamp. Do not service axle nuts that all nuts are adjusted properly for best visibility. Do not operate this vehicle at night or in gear. The brake light...
... the brakes. Wheel Installation 1. 2. 3. 4. Torque the wheel nuts to the ground. 7. Always make sure lights are torqued to the ON position. 2. Place the transmission in low light conditions until the headlight is replaced. Elevate the side of the lamp. Do not service axle nuts that all nuts are adjusted properly for best visibility. Do not operate this vehicle at night or in gear. The brake light...
Owners Manual
Page 87
... a level surface with the headlight approximately 25 ft. (7.6 m) X X from a wall. 8" (20 cm) 2. Start the engine. Include the weight of the headlight beam should be aimed 8" (20 cm) below the mark placed on the seat while performing this step. 6. Loosen the screw, adjust the headlight, and tighten the screw. 8. Engage the park brake. 3. Be sure to skin. MAINTENANCE Lights Headlight Lamp Replacement 1. Turn on the wiring. 3. CAUTION!
... a level surface with the headlight approximately 25 ft. (7.6 m) X X from a wall. 8" (20 cm) 2. Start the engine. Include the weight of the headlight beam should be aimed 8" (20 cm) below the mark placed on the seat while performing this step. 6. Loosen the screw, adjust the headlight, and tighten the screw. 8. Engage the park brake. 3. Be sure to skin. MAINTENANCE Lights Headlight Lamp Replacement 1. Turn on the wiring. 3. CAUTION!
Owners Manual
Page 95
...of operator, passenger, cargo, accessories) Dry Weight Test GVW - Reverse Gear Reduction - Front Tire Size - Front Tire Pressure - High Drive Ratio - Rear Tire Pressure - Rollover Protection System (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity (Radiator) Coolant Capacity (Overflow) Towing Capacity Hitch Tongue Capacity Max. Low Gear Reduction - SPECIFICATIONS RANGER Diesel / RANGER CREW Diesel Maximum Weight Capacity (includes weight of travel Independent w/9 in . (24.4 cm) of travel Pressurized Wet Sump PVT, 4-wheel independent shaft, lockable differential Single Lever...
...of operator, passenger, cargo, accessories) Dry Weight Test GVW - Reverse Gear Reduction - Front Tire Size - Front Tire Pressure - High Drive Ratio - Rear Tire Pressure - Rollover Protection System (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity (Radiator) Coolant Capacity (Overflow) Towing Capacity Hitch Tongue Capacity Max. Low Gear Reduction - SPECIFICATIONS RANGER Diesel / RANGER CREW Diesel Maximum Weight Capacity (includes weight of travel Independent w/9 in . (24.4 cm) of travel Pressurized Wet Sump PVT, 4-wheel independent shaft, lockable differential Single Lever...
Owners Manual
Page 100
... your warranty coverage. This warranty also does not cover acts of defective parts which are covered by your vehicle is transferable to the following items: Wheels and tires Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Filters Lubricants Bushings Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components and fluids Circuit breakers/Fuses Electronic components Spark plugs Sealants Coolants Bearings 98 This warranty excludes...
... your warranty coverage. This warranty also does not cover acts of defective parts which are covered by your vehicle is transferable to the following items: Wheels and tires Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Filters Lubricants Bushings Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components and fluids Circuit breakers/Fuses Electronic components Spark plugs Sealants Coolants Bearings 98 This warranty excludes...
Owners Manual
Page 102
..., you must be authorized to perform the warranty repair. WARRANTY HOW TO OBTAIN WARRANTY SERVICE If your vehicle requires warranty service, you should warranty register your product at a local POLARIS dealer in your new country immediately after you move to POLARIS in your new country. however, you receive safety information and notices regarding your vehicle. You must present your warranty coverage. Upon residence verification, the...
..., you must be authorized to perform the warranty repair. WARRANTY HOW TO OBTAIN WARRANTY SERVICE If your vehicle requires warranty service, you should warranty register your product at a local POLARIS dealer in your new country immediately after you move to POLARIS in your new country. however, you receive safety information and notices regarding your vehicle. You must present your warranty coverage. Upon residence verification, the...
Owners Manual
Page 104
...; Air-induction system • Fuel system • Aftertreatment devices • Crankcase ventilation valves • Ignition system • Exhaust gas recirculation systems • Sensors • Electronic control units The following parts are also considered emission-related components for exhaust emissions: The following parts are considered emission-related components for evaporative emissions: • Fuel Tank • Vacuum Control Diaphragms* • Fuel Cap • Control Cables* • Fuel Line • Control...
...; Air-induction system • Fuel system • Aftertreatment devices • Crankcase ventilation valves • Ignition system • Exhaust gas recirculation systems • Sensors • Electronic control units The following parts are also considered emission-related components for exhaust emissions: The following parts are considered emission-related components for evaporative emissions: • Fuel Tank • Vacuum Control Diaphragms* • Fuel Cap • Control Cables* • Fuel Line • Control...
Owners Manual
Page 107
... Emission Control, Noise...62 Emissions Limited Warranty ...102-103 Engaging AWD ...52 Engine Oil...67-68 Engine Starting ...41 Engine Stopping ...41 Equipment Modifications ...15 Exhaust System Purging ...78 Eye Protection...9 C Cab Frame, ROPS...26 Cab Nets ...27 Capacity, Weight ...50 Cargo...49-50 Cargo Box, Dumping ...51 Chart Gearcase Specifications ...69 Periodic Maintenance...63-65 Chrome Wheel Care ...90 Cleaning and Storage ...89-91 Clothing ...9 F Fan, Cooling ...Filter Cleaning, Air ...Filter, Air ...Filter, Fuel...Fluid, Brake ...Fluid Change Engine Oil ...68...
... Emission Control, Noise...62 Emissions Limited Warranty ...102-103 Engaging AWD ...52 Engine Oil...67-68 Engine Starting ...41 Engine Stopping ...41 Equipment Modifications ...15 Exhaust System Purging ...78 Eye Protection...9 C Cab Frame, ROPS...26 Cab Nets ...27 Capacity, Weight ...50 Cargo...49-50 Cargo Box, Dumping ...51 Chart Gearcase Specifications ...69 Periodic Maintenance...63-65 Chrome Wheel Care ...90 Cleaning and Storage ...89-91 Clothing ...9 F Fan, Cooling ...Filter Cleaning, Air ...Filter, Air ...Filter, Fuel...Fluid, Brake ...Fluid Change Engine Oil ...68...
Owners Manual
Page 109
... Words...4 Spark Arrester Purging ...78 Specifications, 4X4 ...93 Specifications, Gearcase ...69 Speed, Towing ...50 Speedometer ...30 Spring, Shock, Adjustment ...82 Starting the Engine ...41 Steering Wheel Inspection ...82 Steering Wheel, Adjustment ...25 Stopping the Engine ...41 Storage ...89-91 Storage Area ...91 Storage Compartments ...26 Storage, Battery ...88 Storage, Covers ...91 Storage, Fluid Levels ...91 Storage, Oil and Filter...91 Storage, Removal ...92 Suspension Adjustment, Rear ...82 Switches AWD Switch ...23 Differential Lock Switch ...23 Ignition ...22 Light ...23 V Vehicle...
... Words...4 Spark Arrester Purging ...78 Specifications, 4X4 ...93 Specifications, Gearcase ...69 Speed, Towing ...50 Speedometer ...30 Spring, Shock, Adjustment ...82 Starting the Engine ...41 Steering Wheel Inspection ...82 Steering Wheel, Adjustment ...25 Stopping the Engine ...41 Storage ...89-91 Storage Area ...91 Storage Compartments ...26 Storage, Battery ...88 Storage, Covers ...91 Storage, Fluid Levels ...91 Storage, Oil and Filter...91 Storage, Removal ...92 Suspension Adjustment, Rear ...82 Switches AWD Switch ...23 Differential Lock Switch ...23 Ignition ...22 Light ...23 V Vehicle...