Owners Manual
Page 4
... of POLARIS Industries Inc. EPS Owner's Manual P/N 9924623 2 All information contained within , whether whole or in part, is based on the latest product information at the time of production components, some minor discrepancies may result between the actual vehicle and ...of the original instructions. Due to constant improvements in this publication. Copyright 2013 POLARIS Sales Inc. Depictions and/or procedures in this vehicle are in U.S.A. 2014 SCRAMBLER XP 850 H.O. / 850 H.O. Other languages are intended for reference use only. The original instructions for omissions or...
... of POLARIS Industries Inc. EPS Owner's Manual P/N 9924623 2 All information contained within , whether whole or in part, is based on the latest product information at the time of production components, some minor discrepancies may result between the actual vehicle and ...of the original instructions. Due to constant improvements in this publication. Copyright 2013 POLARIS Sales Inc. Depictions and/or procedures in this vehicle are in U.S.A. 2014 SCRAMBLER XP 850 H.O. / 850 H.O. Other languages are intended for reference use only. The original instructions for omissions or...
Owners Manual
Page 27
... transmission damage. FEATURES AND CONTROLS Switches Engine Stop Switch Move the stop switch either left unattended, always place the transmission in PARK and lock the parking brake. Main Key Switch Use the main key switch to start the engine. Belt Life To extend belt life, use low forward gear when pulling a heavy load at less than seven miles per hour for starting procedures. Selector H: High Gear L: Low Gear N: Neutral R: Reverse P: Park To shift gears, brake to a complete stop switch to the RUN...
... transmission damage. FEATURES AND CONTROLS Switches Engine Stop Switch Move the stop switch either left unattended, always place the transmission in PARK and lock the parking brake. Main Key Switch Use the main key switch to start the engine. Belt Life To extend belt life, use low forward gear when pulling a heavy load at less than seven miles per hour for starting procedures. Selector H: High Gear L: Low Gear N: Neutral R: Reverse P: Park To shift gears, brake to a complete stop switch to the RUN...
Owners Manual
Page 39
... - If the engine is on 4X4). 37 See page 39 for resetting instructions. 6. 4X4 Display - Service Reminder Display - This icon displays when the 4X4 system is engaged (switch is turned off, press the MODE button. FEATURES AND CONTROLS Instrument Cluster Digital/Analog Gauge Rider Information Center 1. This area displays gear shifter position. When the last segment clears, a low fuel warning is activated. See...
... - If the engine is on 4X4). 37 See page 39 for resetting instructions. 6. 4X4 Display - Service Reminder Display - This icon displays when the 4X4 system is engaged (switch is turned off, press the MODE button. FEATURES AND CONTROLS Instrument Cluster Digital/Analog Gauge Rider Information Center 1. This area displays gear shifter position. When the last segment clears, a low fuel warning is activated. See...
Owners Manual
Page 45
... scheduled maintenance. Refuel immediately. The clock displays time in the fuel tank. If the engine is in the fuel sensor circuit. The vehicle should be brought to displaying in addition to your authorized Polaris dealer for resetting instructions. 9. FEATURES AND CONTROLS Instrument Cluster Multi-Function Display (MFD) Gauge (EPS Models) 4. Fuel Gauge - All segments including the fuel icon will automatically reduce engine power. 7. If the icon stops flashing but remains illuminated, the overheating condition...
... scheduled maintenance. Refuel immediately. The clock displays time in the fuel tank. If the engine is in the fuel sensor circuit. The vehicle should be brought to displaying in addition to your authorized Polaris dealer for resetting instructions. 9. FEATURES AND CONTROLS Instrument Cluster Multi-Function Display (MFD) Gauge (EPS Models) 4. Fuel Gauge - All segments including the fuel icon will automatically reduce engine power. 7. If the icon stops flashing but remains illuminated, the overheating condition...
Owners Manual
Page 50
.... SCRAMBLER XP 850 H.O. / 850 H.O. Short-to-Ground: The wire is shorted to a wire at battery voltage. EPS Diagnostic Codes Component Throttle Position Sensor Engine Temperature Sensor Condition Voltage Too High Voltage Too Low Voltage Too High Voltage Too Low Temperature Too High Engine Overheat Shutdown Intake Air Temperature Sensor Manifold Absolute Pressure Sensor Voltage Too High Voltage Too Low Voltage Too High Voltage Too Low Signal Out of Range Crankshaft Position Sensor Vehicle Speed Signal Gear Sensor Signal Circuit...
.... SCRAMBLER XP 850 H.O. / 850 H.O. Short-to-Ground: The wire is shorted to a wire at battery voltage. EPS Diagnostic Codes Component Throttle Position Sensor Engine Temperature Sensor Condition Voltage Too High Voltage Too Low Voltage Too High Voltage Too Low Temperature Too High Engine Overheat Shutdown Intake Air Temperature Sensor Manifold Absolute Pressure Sensor Voltage Too High Voltage Too Low Voltage Too High Voltage Too Low Signal Out of Range Crankshaft Position Sensor Vehicle Speed Signal Gear Sensor Signal Circuit...
Owners Manual
Page 51
... Grounded Idle Air Control Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Grounded Position Out of Range Starter Enable Circuit Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Grounded Chassis Relay Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Grounded All Wheel Drive Control Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Grounded System Power Throttle Safety Signal Voltage Too High Voltage Too low Voltage Too High Voltage Too Low Signal Out of Range Throttle Stuck Idle Speed Speed...
... Grounded Idle Air Control Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Grounded Position Out of Range Starter Enable Circuit Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Grounded Chassis Relay Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Grounded All Wheel Drive Control Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Grounded System Power Throttle Safety Signal Voltage Too High Voltage Too low Voltage Too High Voltage Too Low Signal Out of Range Throttle Stuck Idle Speed Speed...
Owners Manual
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FEATURES AND CONTROLS Instrument Cluster Diagnostic Display Code Definitions SCRAMBLER XP 850 H.O. EPS Diagnostic Codes EPS Models Only Steering Over Current Shutdown Current Above Normal/Grounded Steering Excessive Current Error Current Above Normal/Grounded Steering Torque Sensor T1 Partial Failure Steering Torque Sensor T2 Partial Failure Steering Torque Sensor Full Failure T1 Shorted to Ground T1 Shorted to Bus T2 Shorted to Ground T2 Shorted to Bus T1 and T2 Shorted to Ground T1...
FEATURES AND CONTROLS Instrument Cluster Diagnostic Display Code Definitions SCRAMBLER XP 850 H.O. EPS Diagnostic Codes EPS Models Only Steering Over Current Shutdown Current Above Normal/Grounded Steering Excessive Current Error Current Above Normal/Grounded Steering Torque Sensor T1 Partial Failure Steering Torque Sensor T2 Partial Failure Steering Torque Sensor Full Failure T1 Shorted to Ground T1 Shorted to Bus T2 Shorted to Ground T2 Shorted to Bus T1 and T2 Shorted to Ground T1...
Owners Manual
Page 55
... safe and add marks. 3. OPERATION Break-In Period Engine and Drivetrain Break-in of the clutches and drive belt will ensure a longer life and better performance. Always exercise extreme caution whenever handling gasoline. 2. Change both the oil and the filter at slower speeds during the break-in period as recommended. Perform regular checks on fluid levels, controls and areas outlined on the dipstick.
... safe and add marks. 3. OPERATION Break-In Period Engine and Drivetrain Break-in of the clutches and drive belt will ensure a longer life and better performance. Always exercise extreme caution whenever handling gasoline. 2. Change both the oil and the filter at slower speeds during the break-in period as recommended. Perform regular checks on fluid levels, controls and areas outlined on the dipstick.
Owners Manual
Page 71
OPERATION Hauling Cargo 1. Cargo weight should be evenly distributed (1/3 on the front rack and 2/3 on warning labels and in the specifications section of 2/3 this manual. 1/3 2. Use low forward gear when hauling or towing heavy cargo to maintain stable driving conditions. 4. Do not obstruct the headlight beam with cargo. 5. When operating over rough or hilly terrain, reduce speed and cargo weight to extend belt life. 69 Never exceed the weight capacities specified for your ATV on the rear rack) and mounted as low as possible. 3.
OPERATION Hauling Cargo 1. Cargo weight should be evenly distributed (1/3 on the front rack and 2/3 on warning labels and in the specifications section of 2/3 this manual. 1/3 2. Use low forward gear when hauling or towing heavy cargo to maintain stable driving conditions. 4. Do not obstruct the headlight beam with cargo. 5. When operating over rough or hilly terrain, reduce speed and cargo weight to extend belt life. 69 Never exceed the weight capacities specified for your ATV on the rear rack) and mounted as low as possible. 3.
Owners Manual
Page 72
... of rear rack cargo weight and tongue weight must not exceed the rear rack capacity. • The total load (operator, accessories, cargo and weight on hitch) must not exceed the maximum weight capacity of the vehicle. EPS Maximum Towed Load (Level Ground) Maximum Vertical Hitch Weight 1500 lbs. (680 kg) 150 lbs. (68 kg) 70 Always install POLARIS-approved (or equivalent) accessories designed for ATV use. SCRAMBLER XP 850 H.O. / 850 H.O. OPERATION Hauling Cargo Towing...
... of rear rack cargo weight and tongue weight must not exceed the rear rack capacity. • The total load (operator, accessories, cargo and weight on hitch) must not exceed the maximum weight capacity of the vehicle. EPS Maximum Towed Load (Level Ground) Maximum Vertical Hitch Weight 1500 lbs. (680 kg) 150 lbs. (68 kg) 70 Always install POLARIS-approved (or equivalent) accessories designed for ATV use. SCRAMBLER XP 850 H.O. / 850 H.O. OPERATION Hauling Cargo Towing...
Owners Manual
Page 88
... M Ź Perform these services. 86 MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar Ź Air filter, E main element Ź Brake pad wear Battery Ź Engine oil change Ź Demand drive fluid Ź Rear gearcase oil Ź Transmission oil Ź General lubrication Shift linkage D Steering Ź Front suspension Ź Rear suspension E Throttle Cable/ Release Switch E Throttle Body Intake Duct Drive belt Cooling system Ź Radiator Ź Cooling hoses Ź Oil lines and fasteners Ź Engine oil change (see page...
... M Ź Perform these services. 86 MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar Ź Air filter, E main element Ź Brake pad wear Battery Ź Engine oil change Ź Demand drive fluid Ź Rear gearcase oil Ź Transmission oil Ź General lubrication Shift linkage D Steering Ź Front suspension Ź Rear suspension E Throttle Cable/ Release Switch E Throttle Body Intake Duct Drive belt Cooling system Ź Radiator Ź Cooling hoses Ź Oil lines and fasteners Ź Engine oil change (see page...
Owners Manual
Page 89
... (1600) Inspect; adjust when parts are replaced Adjust as needed 1000 (1600) Inspect for leaks at tank cap, lines, filter, pump; clean; replace as needed 2000 (3200) Change every two years 3000 (4800) Clean out 10000 (16000) Inspect; MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar Fuel system Ź Engine mounts Exhaust muffler/ pipe D Spark plug E Ź Wiring 100 H 12 M Miles (Km) 1000 (1600) Check for...
... (1600) Inspect; adjust when parts are replaced Adjust as needed 1000 (1600) Inspect for leaks at tank cap, lines, filter, pump; clean; replace as needed 2000 (3200) Change every two years 3000 (4800) Clean out 10000 (16000) Inspect; MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar Fuel system Ź Engine mounts Exhaust muffler/ pipe D Spark plug E Ź Wiring 100 H 12 M Miles (Km) 1000 (1600) Check for...
Owners Manual
Page 105
... loosened for maintenance service. When servicing cast aluminum wheels, use either a thin-walled impact socket or a standard non-impact socket to the ground. 6. lbs. (61 Nm) 103 MAINTENANCE Tires Wheel Installation 1. Place the transmission in an accident or overturn. Lower the vehicle to remove and torque lug nuts. WARNING! Loose nuts could cause a tire to come off during operation, which could result in PARK. 2. lbs...
... loosened for maintenance service. When servicing cast aluminum wheels, use either a thin-walled impact socket or a standard non-impact socket to the ground. 6. lbs. (61 Nm) 103 MAINTENANCE Tires Wheel Installation 1. Place the transmission in an accident or overturn. Lower the vehicle to remove and torque lug nuts. WARNING! Loose nuts could cause a tire to come off during operation, which could result in PARK. 2. lbs...
Owners Manual
Page 109
MAINTENANCE Lights Headlight Beam Adjustment (XP) The headlight beam can be replaced. Tighten the screw. Turn the back of the headlamp. 2. Turn the headlight harness clockwise to operate properly, replace the entire taillight assembly. 107 Phillips Screw Headlamp Replacement (XP) 1. Remove the headlamp and install the new headlamp. 3. Taillight/Brakelight Lamp Replacement The taillight assembly is not serviceable. Reinstall the harness assembly into the headlight assembly. 4. Tilt the headlamp upward or downward...
MAINTENANCE Lights Headlight Beam Adjustment (XP) The headlight beam can be replaced. Tighten the screw. Turn the back of the headlamp. 2. Turn the headlight harness clockwise to operate properly, replace the entire taillight assembly. 107 Phillips Screw Headlamp Replacement (XP) 1. Remove the headlamp and install the new headlamp. 3. Taillight/Brakelight Lamp Replacement The taillight assembly is not serviceable. Reinstall the harness assembly into the headlight assembly. 4. Tilt the headlamp upward or downward...
Owners Manual
Page 128
..., valves and exhaust systems. 3. Allow the engine to run for the recommended amount. See page 90. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer. Fluid Levels Inspect the following fluid levels. Follow the instructions on page 85. • Demand drive unit (front gearcase) • Rear gearcase • Transmission • Brake fluid (change every two years and any necessary repairs and then clean the vehicle as recommended. MAINTENANCE...
..., valves and exhaust systems. 3. Allow the engine to run for the recommended amount. See page 90. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer. Fluid Levels Inspect the following fluid levels. Follow the instructions on page 85. • Demand drive unit (front gearcase) • Rear gearcase • Transmission • Brake fluid (change every two years and any necessary repairs and then clean the vehicle as recommended. MAINTENANCE...
Owners Manual
Page 136
EPS Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Rear Gearcase Oil Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Front Rack Capacity Rear Rack Capacity Receiver Hitch Tongue Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length Overall Width Overall Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Ignition System Ignition Timing Idle RPM Throttle Body/Size Spark Plug Type / Gap Lubrication System Driving System Type * ...
EPS Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Rear Gearcase Oil Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Front Rack Capacity Rear Rack Capacity Receiver Hitch Tongue Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length Overall Width Overall Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Ignition System Ignition Timing Idle RPM Throttle Body/Size Spark Plug Type / Gap Lubrication System Driving System Type * ...
Owners Manual
Page 141
... THE DEALER IS YOUR RESPONSIBILITY). WARRANTY HOW TO OBTAIN WARRANTY SERVICE If your vehicle requires warranty service, you must take your product to perform the warranty repair. Product importation rules vary considerably from the country of the country in your new country immediately after you move . however, you purchase a POLARIS product from POLARIS in your warranty coverage and to present documentation of...
... THE DEALER IS YOUR RESPONSIBILITY). WARRANTY HOW TO OBTAIN WARRANTY SERVICE If your vehicle requires warranty service, you must take your product to perform the warranty repair. Product importation rules vary considerably from the country of the country in your new country immediately after you move . however, you purchase a POLARIS product from POLARIS in your warranty coverage and to present documentation of...
Owners Manual
Page 143
... engine parts related to the POLARIS standard limited warranty for your vehicle. WARRANTY U.S.A. EPA Emissions Limited Warranty This emissions limited warranty is free from defects in addition to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for at the time it covers components of the vehicle owner...
... engine parts related to the POLARIS standard limited warranty for your vehicle. WARRANTY U.S.A. EPA Emissions Limited Warranty This emissions limited warranty is free from defects in addition to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for at the time it covers components of the vehicle owner...
Owners Manual
Page 149
... Lower Headlamp Replacement...107 Lubrication Guide ...88 M Maintenance Chart ...84-87 Master Cylinder ...28 Metric Display ...38, 45 Mode Switch ...24 Modifications ...9 G Gasoline Handling ...11 Gauge, Code Definitions...48-50 Gauge, Digital/Analog ...34-41 Gauge, MFD (EPS Models) ...42-47 Gear Selector...25 Gearcase Oil, Rear ...94-95 Gloves ...9 N Noise Emission Control System ...83 O Oil Engine ...89-91 Rear Gearcase ...94-95 Transmission ...92 Oil and Filter Change ...90-91 Oil Change Rear Gearcase ...95 Transmission ...92 Oil...
... Lower Headlamp Replacement...107 Lubrication Guide ...88 M Maintenance Chart ...84-87 Master Cylinder ...28 Metric Display ...38, 45 Mode Switch ...24 Modifications ...9 G Gasoline Handling ...11 Gauge, Code Definitions...48-50 Gauge, Digital/Analog ...34-41 Gauge, MFD (EPS Models) ...42-47 Gear Selector...25 Gearcase Oil, Rear ...94-95 Gloves ...9 N Noise Emission Control System ...83 O Oil Engine ...89-91 Rear Gearcase ...94-95 Transmission ...92 Oil and Filter Change ...90-91 Oil Change Rear Gearcase ...95 Transmission ...92 Oil...
Owners Manual
Page 150
... Center...36-41 Riding Area ...56 Riding Gear ...8-9 S Safe Operation Practices ...55 Safety Labels ...20-23 Safety Training ...7 Safety Warnings...10-19 Safety, Winch Maintenance...82 Severe Use ...84 Shock Compression (XP EPS)...117 Shock Loading the Winch ...80-81 Shock Spring Adjustment (XP) ...116 Side Panel Removal...101 Sidehilling ...62 Signal Words ...4 Spark Arrester ...111 Spark Plug Inspection ...108-109 Spark Plug Recommendations...108 Spark Plugs ...108-109 Speedometer ...34 Starting the Engine ...57 Steering Assembly...
... Center...36-41 Riding Area ...56 Riding Gear ...8-9 S Safe Operation Practices ...55 Safety Labels ...20-23 Safety Training ...7 Safety Warnings...10-19 Safety, Winch Maintenance...82 Severe Use ...84 Shock Compression (XP EPS)...117 Shock Loading the Winch ...80-81 Shock Spring Adjustment (XP) ...116 Side Panel Removal...101 Sidehilling ...62 Signal Words ...4 Spark Arrester ...111 Spark Plug Inspection ...108-109 Spark Plug Recommendations...108 Spark Plugs ...108-109 Speedometer ...34 Starting the Engine ...57 Steering Assembly...