Owners Manual
Page 4
... original instructions. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in English. The original instructions for this publication are in this publication is expressly prohibited. Depictions and/or procedures in U.S.A. 2015 Owner's Manual 550 INDY LXT/550 INDY Adventure/550 INDY Voyageur/550 INDY 144 P/N 9925097 2
... original instructions. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in English. The original instructions for this publication are in this publication is expressly prohibited. Depictions and/or procedures in U.S.A. 2015 Owner's Manual 550 INDY LXT/550 INDY Adventure/550 INDY Voyageur/550 INDY 144 P/N 9925097 2
Owners Manual
Page 11
We recommend having your vehicle. 9 Turn off the ignition, open the side panels or hood, make the adjustment, secure shields and guards, secure the side panels and hood, and then restart the engine to check its operation. Stay Clear of Engine Never attempt adjustments with the engine running boards and both hands on the handlebar grips for proper throttle, brake and steering control. Rider positions may vary...
We recommend having your vehicle. 9 Turn off the ignition, open the side panels or hood, make the adjustment, secure shields and guards, secure the side panels and hood, and then restart the engine to check its operation. Stay Clear of Engine Never attempt adjustments with the engine running boards and both hands on the handlebar grips for proper throttle, brake and steering control. Rider positions may vary...
Owners Manual
Page 13
... control, which could result in a group of Spark Plugs Tow Rope Extra Oil Fuel Deicer Winter Survival Kit Trail Map First Aid Kit Tool Kit 11 Cargo Overload Too much weight on the rear of the machine may reduce your snowmobile as well Spare Drive Belt Extra Set of other snowmobilers. Survival Preparation For your safety, always ride in serious injury or death. SAFETY Operator Safety...
... control, which could result in a group of Spark Plugs Tow Rope Extra Oil Fuel Deicer Winter Survival Kit Trail Map First Aid Kit Tool Kit 11 Cargo Overload Too much weight on the rear of the machine may reduce your snowmobile as well Spare Drive Belt Extra Set of other snowmobilers. Survival Preparation For your safety, always ride in serious injury or death. SAFETY Operator Safety...
Owners Manual
Page 14
... the grab handles and running boards/footrests. 5. Allow more than one passenger. 10. Avoid unexpected or aggressive maneuvers that could cause a passenger to extra rider weight. 4. Perform the suspension adjustments required due to fall from the vehicle. 12 See page 42. 7. Unlock the parking brake before operating. 8. Control may be more difficult with a passenger seat. 3. Slow down! Reduce speed when turning. 11. Driving With a Passenger 1. Perform the recommended...
... the grab handles and running boards/footrests. 5. Allow more than one passenger. 10. Avoid unexpected or aggressive maneuvers that could cause a passenger to extra rider weight. 4. Perform the suspension adjustments required due to fall from the vehicle. 12 See page 42. 7. Unlock the parking brake before operating. 8. Control may be more difficult with a passenger seat. 3. Slow down! Reduce speed when turning. 11. Driving With a Passenger 1. Perform the recommended...
Owners Manual
Page 22
... under normal riding conditions. If you leave the snowmobile unattended. 20 Allow even more distance when driving on the rider's body position for proper balance in executing turns, traversing hills, etc. The seat and suspension of your snowmobile, know the extent of use your snowmobile have an operator's certificate. Even seasoned drivers should spend some time getting the...
... under normal riding conditions. If you leave the snowmobile unattended. 20 Allow even more distance when driving on the rider's body position for proper balance in executing turns, traversing hills, etc. The seat and suspension of your snowmobile, know the extent of use your snowmobile have an operator's certificate. Even seasoned drivers should spend some time getting the...
Owners Manual
Page 27
.... 7172519 Track Warning 25 SAFETY Safety Labels and Locations Operation Warning • When operating with the track or a fall from high speed may cause fading or sudden loss of braking ability. • Parking brake may result in position to control the vehicle. Do not leave brake engaged for more than five minutes. • Before starting engine, check throttle, brake, and steering for long periods. A passenger reduces your...
.... 7172519 Track Warning 25 SAFETY Safety Labels and Locations Operation Warning • When operating with the track or a fall from high speed may cause fading or sudden loss of braking ability. • Parking brake may result in position to control the vehicle. Do not leave brake engaged for more than five minutes. • Before starting engine, check throttle, brake, and steering for long periods. A passenger reduces your...
Owners Manual
Page 39
... shock at which the spring preload should be set of bogie wheels to the track tension maintenance section beginning on page 43. These adjustments are available from the shock and with riding style. See your dealer. • POLARIS offers track kits for proper handling. Refer to the rail may enhance the machine's performance. Refer to make, involve very little time...
... shock at which the spring preload should be set of bogie wheels to the track tension maintenance section beginning on page 43. These adjustments are available from the shock and with riding style. See your dealer. • POLARIS offers track kits for proper handling. Refer to the rail may enhance the machine's performance. Refer to make, involve very little time...
Owners Manual
Page 41
THE PERFECT FIT Rear Suspension Adjustments Rear Track Shock Spring Adjust the rear track shock spring per the chart below. REAR TRACK SHOCK SPRING (RTSS) SET-UP (Standard Spring) Measure spring length with suspension off the ground Rider Weight (including all riders, gear, cargo, & accessories) Lbs.
THE PERFECT FIT Rear Suspension Adjustments Rear Track Shock Spring Adjust the rear track shock spring per the chart below. REAR TRACK SHOCK SPRING (RTSS) SET-UP (Standard Spring) Measure spring length with suspension off the ground Rider Weight (including all riders, gear, cargo, & accessories) Lbs.
Owners Manual
Page 52
OPERATION Emergency Stopping The following chart lists methods for more information about the engine stop switch and throttle safety switch. See page 58 for stopping the snowmobile in the event of an emergency. SYSTEM Ignition Switch Brake Choke Engine Stop Switch Throttle Safety Switch WHAT IT DOES Interrupts ignition circuit Slows jackshaft Floods engine Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All Half throttle or less All All All Tether Switch (accessory) Interrupts ignition circuit 50
OPERATION Emergency Stopping The following chart lists methods for more information about the engine stop switch and throttle safety switch. See page 58 for stopping the snowmobile in the event of an emergency. SYSTEM Ignition Switch Brake Choke Engine Stop Switch Throttle Safety Switch WHAT IT DOES Interrupts ignition circuit Slows jackshaft Floods engine Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All Half throttle or less All All All Tether Switch (accessory) Interrupts ignition circuit 50
Owners Manual
Page 60
... down the engine stop the engine whenever all pressure is designed to ground out the ignition and stop the engine quickly. Apply a slight amount of an accident. Stop Switch Throttle Safety Switch The throttle safety switch is removed from the throttle lever and the throttle cable or valves do not return to idle. 3. Test the throttle safety switch system daily before operation. 1. Start the engine and allow restarting. Pull the switch up to...
... down the engine stop the engine whenever all pressure is designed to ground out the ignition and stop the engine quickly. Apply a slight amount of an accident. Stop Switch Throttle Safety Switch The throttle safety switch is removed from the throttle lever and the throttle cable or valves do not return to idle. 3. Test the throttle safety switch system daily before operation. 1. Start the engine and allow restarting. Pull the switch up to...
Owners Manual
Page 64
... at the rear with an appropriate track stand. Towing For your safety, do not attempt to the engine and drive system. NOTICE: Towing a disabled snowmobile with the drive belt in serious injury or death. OPERATION Daily Storage At the end of each ride, park the snowmobile on the snowmobile should be suspended approximately 4 inches (10 cm) off the ground. WARNING! The...
... at the rear with an appropriate track stand. Towing For your safety, do not attempt to the engine and drive system. NOTICE: Towing a disabled snowmobile with the drive belt in serious injury or death. OPERATION Daily Storage At the end of each ride, park the snowmobile on the snowmobile should be suspended approximately 4 inches (10 cm) off the ground. WARNING! The...
Owners Manual
Page 65
... or the engine recoil cover. POLARIS recommends that you contact an authorized POLARIS dealer to your snowmobile. You may remove the factory-installed emissions information hangtag, which is available to perform any service that may maintain, replace, or repair the emission control devices or systems on your qualified service technician. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance section...
... or the engine recoil cover. POLARIS recommends that you contact an authorized POLARIS dealer to your snowmobile. You may remove the factory-installed emissions information hangtag, which is available to perform any service that may maintain, replace, or repair the emission control devices or systems on your qualified service technician. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance section...
Owners Manual
Page 69
... Suspension Mounting Bolts Bolt Torques Rear Suspension Fasteners Steering Fasteners Cooling System Skags (Wear Bars) Ski Saddle/Spindle Bolts Steering Arm(s) Drive Chain Tension Hood and Side Panel Fasteners Rear Wheel Idler Bolts Idler Bolt Jam Nut Rear Suspension Pivot Shafts Handlebar Centering Tether Switch and Strap Track Alignment Track Tension Front Limiter Strap Rail Slide Condition Chaincase Oil --I I I I I I I I See your POLARIS dealer for a bolt torque inspection every 1000 miles (1600 km). Item Engine Mounting Bolts Chaincase Mounting Bolts Description Remove drive clutch...
... Suspension Mounting Bolts Bolt Torques Rear Suspension Fasteners Steering Fasteners Cooling System Skags (Wear Bars) Ski Saddle/Spindle Bolts Steering Arm(s) Drive Chain Tension Hood and Side Panel Fasteners Rear Wheel Idler Bolts Idler Bolt Jam Nut Rear Suspension Pivot Shafts Handlebar Centering Tether Switch and Strap Track Alignment Track Tension Front Limiter Strap Rail Slide Condition Chaincase Oil --I I I I I I I I See your POLARIS dealer for a bolt torque inspection every 1000 miles (1600 km). Item Engine Mounting Bolts Chaincase Mounting Bolts Description Remove drive clutch...
Owners Manual
Page 83
MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. Headlight Lamp Replacement 1. Grasp the bulb housing and turn clockwise to secure it. 5. Rotate the bulb 1/4 turn it with bare fingers. Reinstall the hood. Remove the wire harness connector from your skin leaves a residue, causing a hot spot that will shorten the life of the headlight. 3. If the light fails to the back...
MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. Headlight Lamp Replacement 1. Grasp the bulb housing and turn clockwise to secure it. 5. Rotate the bulb 1/4 turn it with bare fingers. Reinstall the hood. Remove the wire harness connector from your skin leaves a residue, causing a hot spot that will shorten the life of the headlight. 3. If the light fails to the back...
Owners Manual
Page 100
N/A 1.5 Turns Fixed 2.5 98 SPECIFICATIONS 550 INDY 144/Voyageur/Adventure/LXT Capacities and Dimensions Body Style Rider Capacity Fuel Capacity Oil Capacity Gearcase Oil Capacity Chaincase Oil Capacity Length Width Height Brake Type Drive Clutch Center Distance Drive Belt P/N Drive Clutch / Driven Clutch Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Carburetor/Throttle Body Carburetor Model Idle RPM Rated Operating RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap PRO-RIDE 1 Rider (144/Voyageur) 2 Riders (Adventure/LXT) 11.5 gal. (43.5 l) ...
N/A 1.5 Turns Fixed 2.5 98 SPECIFICATIONS 550 INDY 144/Voyageur/Adventure/LXT Capacities and Dimensions Body Style Rider Capacity Fuel Capacity Oil Capacity Gearcase Oil Capacity Chaincase Oil Capacity Length Width Height Brake Type Drive Clutch Center Distance Drive Belt P/N Drive Clutch / Driven Clutch Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Carburetor/Throttle Body Carburetor Model Idle RPM Rated Operating RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap PRO-RIDE 1 Rider (144/Voyageur) 2 Riders (Adventure/LXT) 11.5 gal. (43.5 l) ...
Owners Manual
Page 110
... vehicle, component or part that are not caused by abuse, accident, fire or any parts exposed to the following items: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Sealants Coolant Fuel Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Spark Plugs Lubricants Filters...
... vehicle, component or part that are not caused by abuse, accident, fire or any parts exposed to the following items: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Sealants Coolant Fuel Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Spark Plugs Lubricants Filters...
Owners Manual
Page 112
... receive safety information and notices regarding your original selling dealer's authorized location as your product. Upon residence verification, the servicing dealer will be kept and used outside the country where your product was originally purchased, all warranty coverage will be requested from country to perform the warranty repair. Product importation rules vary considerably from any POLARIS Servicing Dealer...
... receive safety information and notices regarding your original selling dealer's authorized location as your product. Upon residence verification, the servicing dealer will be kept and used outside the country where your product was originally purchased, all warranty coverage will be requested from country to perform the warranty repair. Product importation rules vary considerably from any POLARIS Servicing Dealer...
Owners Manual
Page 114
... emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to meet these regulations. For exhaust emissions, emission-related components include any engine parts related to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas...
... emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to meet these regulations. For exhaust emissions, emission-related components include any engine parts related to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas...
Owners Manual
Page 119
... Clutch/Drive System Care, Storage . 96 Clutching Chart...99 Cold Weather Drive-Away ...19 Controls and Linkage Care, Storage . 96 Coolant ...74 Cooling System...74 Customer Service ...106 F Fasteners, Hood and Side Panel ...47 Fluid Change, Chaincase ...70 Fluid Level Brake Fluid...79 Chaincase ...70 Oil Bottle ...56 Front Suspension Adjustments . . 34-35 Fuel ...54 Fuel Filter ...74 Fuel Lines ...74 Fuel Premix (Initial Fill) ...51 Fuel Pump ...73 Fuel Recommendation ...54 Fuel System Deicers ...55 Fuel Valve...55 Fuel Warnings...
... Clutch/Drive System Care, Storage . 96 Clutching Chart...99 Cold Weather Drive-Away ...19 Controls and Linkage Care, Storage . 96 Coolant ...74 Cooling System...74 Customer Service ...106 F Fasteners, Hood and Side Panel ...47 Fluid Change, Chaincase ...70 Fluid Level Brake Fluid...79 Chaincase ...70 Oil Bottle ...56 Front Suspension Adjustments . . 34-35 Fuel ...54 Fuel Filter ...74 Fuel Lines ...74 Fuel Premix (Initial Fill) ...51 Fuel Pump ...73 Fuel Recommendation ...54 Fuel System Deicers ...55 Fuel Valve...55 Fuel Warnings...
Owners Manual
Page 121
... Cooling ...53 Snow Conditions...17 Spark Plug...72 Spark Plug Condition ...72 Spark Plug Recommendations ...71 Spark Plugs ...71-72 Speed...15 Speedometer ...30 Spring Preload, IFS Shock ...35 Starting the Engine ...49 Steering Inspection ...89 Steering System ...89-91 Steering System Inspection...47 Stopping, Emergency ...50 Storage Procedures ...95-97 Storage, Cargo ...28 Storage, Daily ...62 Survival Preparation ...11 Suspension Inspection, Pre-Ride ...43 Suspension Lubrication, Rear ...69 Suspension Performance Tips...37 Switches Engine Stop Switch...
... Cooling ...53 Snow Conditions...17 Spark Plug...72 Spark Plug Condition ...72 Spark Plug Recommendations ...71 Spark Plugs ...71-72 Speed...15 Speedometer ...30 Spring Preload, IFS Shock ...35 Starting the Engine ...49 Steering Inspection ...89 Steering System ...89-91 Steering System Inspection...47 Stopping, Emergency ...50 Storage Procedures ...95-97 Storage, Cargo ...28 Storage, Daily ...62 Survival Preparation ...11 Suspension Inspection, Pre-Ride ...43 Suspension Lubrication, Rear ...69 Suspension Performance Tips...37 Switches Engine Stop Switch...