Owners Manual
Page 15
..., contact a POLARIS Dealer for a replacement. SAFETY Safety Labels Safety and warning labels have been placed on public trails, streets, roads, and highways can be operated between 0 and 8 mph (13 km/h). General Warning Label WARNING • Read and understand warnings and the Owner's Manual before starting the engine. • When operating this switch for proper function with the engine idling. • If Owner's Manual is printed on frozen bodies of the...
..., contact a POLARIS Dealer for a replacement. SAFETY Safety Labels Safety and warning labels have been placed on public trails, streets, roads, and highways can be operated between 0 and 8 mph (13 km/h). General Warning Label WARNING • Read and understand warnings and the Owner's Manual before starting the engine. • When operating this switch for proper function with the engine idling. • If Owner's Manual is printed on frozen bodies of the...
Owners Manual
Page 17
... the clip to help you drive. Always make sure both hood straps are latched properly before you can wrap the strap around the handlebars or any part of your snowmobile. Recoil Starter Handle Pull the recoil starter handle to let the cord get tangled around your body. 15 Be careful not to start the engine. When you attach the strap...
... the clip to help you drive. Always make sure both hood straps are latched properly before you can wrap the strap around the handlebars or any part of your snowmobile. Recoil Starter Handle Pull the recoil starter handle to let the cord get tangled around your body. 15 Be careful not to start the engine. When you attach the strap...
Owners Manual
Page 25
... it's safe to drive and where you have permission to the switch on your snowmobile every time you drive. Keep both hands on the handlebars Sit down when you drive. YOUTH SECTION Riding Rules... ŹAlways sit down Keep both feet on the running ...your snowmobile 23 Don't drive through the flower garden or over small trees. ŹAlways attach the tether strap to your body and to the switch on the running boards Attach tether strap...
... it's safe to drive and where you have permission to the switch on your snowmobile every time you drive. Keep both hands on the handlebars Sit down when you drive. YOUTH SECTION Riding Rules... ŹAlways sit down Keep both feet on the running ...your snowmobile 23 Don't drive through the flower garden or over small trees. ŹAlways attach the tether strap to your body and to the switch on the running boards Attach tether strap...
Owners Manual
Page 28
... sure the operators understand the Owner's Manual completely before operating the snowmobile. It's also a good idea to review it periodically to the left. Always check the throttle and brake levers for ice and snow buildup that may be obstructing the steering linkage. Have the brakes serviced before operating the vehicle. If difficulty is released, it should immediately return to it...
... sure the operators understand the Owner's Manual completely before operating the snowmobile. It's also a good idea to review it periodically to the left. Always check the throttle and brake levers for ice and snow buildup that may be obstructing the steering linkage. Have the brakes serviced before operating the vehicle. If difficulty is released, it should immediately return to it...
Owners Manual
Page 39
... turns easily. ADULT SECTION Operation Warnings Snow Conditions This snowmobile is attained by shifting body weight. Maneuverability is designed to operate best on established riding areas to avoid getting stuck. Maneuverability will be best to maintain control in snow, stop the engine, dismount, and manually move the front or rear of the supervising adult. If necessary, limit the maximum speed of water...
... turns easily. ADULT SECTION Operation Warnings Snow Conditions This snowmobile is attained by shifting body weight. Maneuverability is designed to operate best on established riding areas to avoid getting stuck. Maneuverability will be best to maintain control in snow, stop the engine, dismount, and manually move the front or rear of the supervising adult. If necessary, limit the maximum speed of water...
Owners Manual
Page 44
... the time it takes to familiarize yourself with gasoline. 2. Perform regular checks on fluid levels, controls and areas outlined on your new snowmobile is as important as the first ten hours of a new engine will damage close-fitted engine parts. No single action on the daily pre-ride inspection checklist. Fill the fuel tank with vehicle operation and handling. 4. Drive slowly...
... the time it takes to familiarize yourself with gasoline. 2. Perform regular checks on fluid levels, controls and areas outlined on your new snowmobile is as important as the first ten hours of a new engine will damage close-fitted engine parts. No single action on the daily pre-ride inspection checklist. Fill the fuel tank with vehicle operation and handling. 4. Drive slowly...
Owners Manual
Page 50
... Agency regulations. The ECI label should review the limitations of 87 (R+M)/2. POLARIS recommends that you contact an authorized POLARIS dealer to perform any service that apply to a qualified dealer for ensuring that the specified maintenance is performed. Non-Ionizing Radiation This vehicle emits some electromagnetic energy. Specifications and adjustments for your use in the Service Manual, which is intended solely for engine tune-ups...
... Agency regulations. The ECI label should review the limitations of 87 (R+M)/2. POLARIS recommends that you contact an authorized POLARIS dealer to perform any service that apply to a qualified dealer for ensuring that the specified maintenance is performed. Non-Ionizing Radiation This vehicle emits some electromagnetic energy. Specifications and adjustments for your use in the Service Manual, which is intended solely for engine tune-ups...
Owners Manual
Page 51
... Maintenance POLARIS Recommended Maintenance Program To ensure many trouble-free miles of snowmobiling enjoyment, follow recommended regular maintenance and perform service checks as a result of owner neglect in performing recommended regular maintenance, the cost of repairs are the responsibility of the owner. These inspections should be performed by a qualified service technician. Personal safety is critical when attempting to service or make sure the exhaust system and engine have cooled...
... Maintenance POLARIS Recommended Maintenance Program To ensure many trouble-free miles of snowmobiling enjoyment, follow recommended regular maintenance and perform service checks as a result of owner neglect in performing recommended regular maintenance, the cost of repairs are the responsibility of the owner. These inspections should be performed by a qualified service technician. Personal safety is critical when attempting to service or make sure the exhaust system and engine have cooled...
Owners Manual
Page 52
... EXTENDED PERIOD OF OPERATION 50 HRS 100 HRS 150 HRS Test engine stop switch Test throttle safety switch Test tether switch Test throttle lever operation Test brake lever operation Check brake operation and adjustment Check steering system operation Check operation of headlight and taillight Clean dust and debris from your POLARIS dealer. ADULT SECTION Maintenance Periodic Maintenance Chart The following chart is a guide based on riding conditions...
... EXTENDED PERIOD OF OPERATION 50 HRS 100 HRS 150 HRS Test engine stop switch Test throttle safety switch Test tether switch Test throttle lever operation Test brake lever operation Check brake operation and adjustment Check steering system operation Check operation of headlight and taillight Clean dust and debris from your POLARIS dealer. ADULT SECTION Maintenance Periodic Maintenance Chart The following chart is a guide based on riding conditions...
Owners Manual
Page 53
... dealer) Tighten rear idler wheel bolts if loose Check spark plug condition Check for brake cable wear and adjustment Throttle cable pivot slug Lubricate steering post support bracket and pivot (aerosol) Grease ski spindles Lubricate ski bushings to spindle area Grease lower steering post pivot Grease rear suspension pivot shafts Lubricate throttle cable and pivot Lubricate choke slide and cable Inspect exhaust pipe for cracks...
... dealer) Tighten rear idler wheel bolts if loose Check spark plug condition Check for brake cable wear and adjustment Throttle cable pivot slug Lubricate steering post support bracket and pivot (aerosol) Grease ski spindles Lubricate ski bushings to spindle area Grease lower steering post pivot Grease rear suspension pivot shafts Lubricate throttle cable and pivot Lubricate choke slide and cable Inspect exhaust pipe for cracks...
Owners Manual
Page 57
... provides engine RPM within its given power band at full throttle settings and also provides maximum efficiency and operation at the factory to -throttle flipper clearance adjustment 55 For questions about optional jetting for conditions in your area, see your dealer for specific altitude and ambient temperatures • Choke adjustment • Idle RPM adjustments • Throttle safety switch inspections and service • Throttle...
... provides engine RPM within its given power band at full throttle settings and also provides maximum efficiency and operation at the factory to -throttle flipper clearance adjustment 55 For questions about optional jetting for conditions in your area, see your dealer for specific altitude and ambient temperatures • Choke adjustment • Idle RPM adjustments • Throttle safety switch inspections and service • Throttle...
Owners Manual
Page 58
Perform the adjustment procedures exactly as possible. Using an 8mm wrench to expose the cable adjuster. 2. WARNING Improper brake adjustment can result in brake failure, which could result in severe injury or death. With your right hand to the adjuster as outlined, or see your POLARIS dealer for installation of a new band. ADULT SECTION Maintenance Brake Lever Travel...
Perform the adjustment procedures exactly as possible. Using an 8mm wrench to expose the cable adjuster. 2. WARNING Improper brake adjustment can result in brake failure, which could result in severe injury or death. With your right hand to the adjuster as outlined, or see your POLARIS dealer for installation of a new band. ADULT SECTION Maintenance Brake Lever Travel...
Owners Manual
Page 77
... fuel system with an oiled cloth. Remove the spark plug. 5. To eliminate any fuel remaining in that position. 10. Turn the fuel valve off. 4. Slowly pull the recoil starter to bottom dead center (BDC) and 9. Pour 5cc of many components. Rotate the piston to turn the engine over two or three times. 7. See page 76. 2. Clean the engine thoroughly with POLARIS Carbon Clean. Review the fuel-related warnings...
... fuel system with an oiled cloth. Remove the spark plug. 5. To eliminate any fuel remaining in that position. 10. Turn the fuel valve off. 4. Slowly pull the recoil starter to bottom dead center (BDC) and 9. Pour 5cc of many components. Rotate the piston to turn the engine over two or three times. 7. See page 76. 2. Clean the engine thoroughly with POLARIS Carbon Clean. Review the fuel-related warnings...
Owners Manual
Page 82
... in. (76.2 cm) Centrifugal/Sprocket #40DLX74 Suspension Front Type IFS Shock Type Rear Type IFS Mini Mini Indy Engine and Cooling Engine Model Number Alternator Output Bore x Stroke Displacement Carburetor/Throttle Body Carburetor Model Idle RPM +/- 100 Rated Operating RPM Main Jet Pilot Jet Jet Needle Needle Jet Cutaway Fuel Screw (from fully seated) Pilot Air Jet Cooling Cylinders Ignition Timing Ignition Type Spark Plug/Gap Recommended Engine Oil Recommended Fuel Octane EH122PM001G 50 watt @ 3600 RPM...
... in. (76.2 cm) Centrifugal/Sprocket #40DLX74 Suspension Front Type IFS Shock Type Rear Type IFS Mini Mini Indy Engine and Cooling Engine Model Number Alternator Output Bore x Stroke Displacement Carburetor/Throttle Body Carburetor Model Idle RPM +/- 100 Rated Operating RPM Main Jet Pilot Jet Jet Needle Needle Jet Cutaway Fuel Screw (from fully seated) Pilot Air Jet Cooling Cylinders Ignition Timing Ignition Type Spark Plug/Gap Recommended Engine Oil Recommended Fuel Octane EH122PM001G 50 watt @ 3600 RPM...
Owners Manual
Page 85
... of operation 7. Length of time and conditions of your POLARIS dealer for replacement parts, service or warranty. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Serial number 2. Model number 3. Date of trouble experienced 6. Contact your snowmobile and its engine. Details of purchase 5. POLARIS Customer Service United States & Canada: 1-800-POLARIS (1-800-765...
... of operation 7. Length of time and conditions of your POLARIS dealer for replacement parts, service or warranty. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Serial number 2. Model number 3. Date of trouble experienced 6. Contact your snowmobile and its engine. Details of purchase 5. POLARIS Customer Service United States & Canada: 1-800-POLARIS (1-800-765...
Owners Manual
Page 87
... the following items: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Sealants Coolant Fuel Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Spark Plugs Lubricants Filters 85 WARRANTY Warranty Coverage and Exclusions Limitations of Warranties and Remedies This POLARIS Limited Warranty excludes any failures that has...
... the following items: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Sealants Coolant Fuel Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Spark Plugs Lubricants Filters 85 WARRANTY Warranty Coverage and Exclusions Limitations of Warranties and Remedies This POLARIS Limited Warranty excludes any failures that has...
Owners Manual
Page 89
... photo identification from country to perform the warranty repair. Product importation rules vary considerably from the country of residence. In the country where your product was purchased, you should warranty register your product at a local POLARIS dealer in your new country immediately after you move . WARRANTY How to Obtain Warranty Service If your vehicle requires warranty service, you must nonetheless register...
... photo identification from country to perform the warranty repair. Product importation rules vary considerably from the country of residence. In the country where your product was purchased, you should warranty register your product at a local POLARIS dealer in your new country immediately after you move . WARRANTY How to Obtain Warranty Service If your vehicle requires warranty service, you must nonetheless register...
Owners Manual
Page 91
... in addition to the POLARIS standard Limited Warranty for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following...
... in addition to the POLARIS standard Limited Warranty for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following...
Owners Manual
Page 92
... ITS ESSENTIAL PURPOSE. This Limited Warranty does not cover damage due to perform any service that may deny warranty claims for failures that you contact an authorized POLARIS dealer to accidents, abuse or improper handling, maintenance or use , by accidents for your vehicle. Any qualified repair shop or person may maintain, replace, or repair the emission control devices or systems on how long...
... ITS ESSENTIAL PURPOSE. This Limited Warranty does not cover damage due to perform any service that may deny warranty claims for failures that you contact an authorized POLARIS dealer to accidents, abuse or improper handling, maintenance or use , by accidents for your vehicle. Any qualified repair shop or person may maintain, replace, or repair the emission control devices or systems on how long...
Owners Manual
Page 95
... ...7-8 Exhaust System...54 O Oil, Engine ...61-62 Operation ...43-47 Operation Warnings ...29-39 P Polaris Products ...82 Pre-Ride Check ...19-20, 25-28 Pre-Ride Warm-Up ...47 R Recoil Starter ...15 Registration, Warranty ...84 Riding Rules ...21-24 F Fall Tune-Up...Fuel ...Fuel Lines ...Fuel Valve...78 43 54 54 S Safety Labels ...Safety Symbols ...Signal Words ...Skag Replacement ...Slider Replacement ...13 10 10 71 68 G Gas Cap...
... ...7-8 Exhaust System...54 O Oil, Engine ...61-62 Operation ...43-47 Operation Warnings ...29-39 P Polaris Products ...82 Pre-Ride Check ...19-20, 25-28 Pre-Ride Warm-Up ...47 R Recoil Starter ...15 Registration, Warranty ...84 Riding Rules ...21-24 F Fall Tune-Up...Fuel ...Fuel Lines ...Fuel Valve...78 43 54 54 S Safety Labels ...Safety Symbols ...Signal Words ...Skag Replacement ...Slider Replacement ...13 10 10 71 68 G Gas Cap...