Owners Manual
Page 13
... a position that must be seated with the engine running boards and both feet on the running . WARNING! WARNING! A loose track or flying debris could result in the track. NO STEP Stay Clear of Engine Never attempt adjustments with both hands on the handlebar grips for proper throttle, brake and steering control. Stop the engine before opening a side panel. SAFETY Operator Safety Stay Clear of Track...
... a position that must be seated with the engine running boards and both feet on the running . WARNING! WARNING! A loose track or flying debris could result in the track. NO STEP Stay Clear of Engine Never attempt adjustments with both hands on the handlebar grips for proper throttle, brake and steering control. Stop the engine before opening a side panel. SAFETY Operator Safety Stay Clear of Track...
Owners Manual
Page 23
..., maximum control is a complex mechanism that requires operation without a belt must be performed by the shifting of time, especially overnight, always make sure the skis and track are removed. Intake Silencer Do not operate the engine with the drive belt removed. Any tampering may result in injury or damage to service the clutches. Cold Weather Drive-Away Whenever your dealer. Maneuverability will change for...
..., maximum control is a complex mechanism that requires operation without a belt must be performed by the shifting of time, especially overnight, always make sure the skis and track are removed. Intake Silencer Do not operate the engine with the drive belt removed. Any tampering may result in injury or damage to service the clutches. Cold Weather Drive-Away Whenever your dealer. Maneuverability will change for...
Owners Manual
Page 28
..., or when crossing roads, steering and braking ability are latched. A passenger reduces your ability to control the vehicle. • When operating on approved models only) reduce speed and allow extra space to turn or stop. • To maintain vehicle control on the top of the throttle control assembly, to track studs. Check oil level when refueling. 7176779 26 Reduce speed and use extreme Operation Warning caution when operating...
..., or when crossing roads, steering and braking ability are latched. A passenger reduces your ability to control the vehicle. • When operating on approved models only) reduce speed and allow extra space to turn or stop. • To maintain vehicle control on the top of the throttle control assembly, to track studs. Check oil level when refueling. 7176779 26 Reduce speed and use extreme Operation Warning caution when operating...
Owners Manual
Page 32
... the left side panel. Start the engine. The most intense part of the headlight and make a mark on the wall. 6. Measure the distance from a wall. 2. Turn the adjuster knob clockwise to the center of the headlight beam should be adjusted for vertical aim using the following procedure. 25 ft. (7.6 m) Lamp Center Height X 2 in. (5 cm) 1. FEATURES Adjustable Headlight The headlight can be...
... the left side panel. Start the engine. The most intense part of the headlight and make a mark on the wall. 6. Measure the distance from a wall. 2. Turn the adjuster knob clockwise to the center of the headlight beam should be adjusted for vertical aim using the following procedure. 25 ft. (7.6 m) Lamp Center Height X 2 in. (5 cm) 1. FEATURES Adjustable Headlight The headlight can be...
Owners Manual
Page 73
... handlebar. If the left hand control was inadvertently moved without loosening the four mounting screws will not pinch the brake light signal wire. Return the master cylinder to cut grooves into the handlebar. Loosen the four left hand control (B). Loosen the brake master cylinder (A) mounting screws and move the control block slightly to the left hand control may not clamp tightly to relocate...
... handlebar. If the left hand control was inadvertently moved without loosening the four mounting screws will not pinch the brake light signal wire. Return the master cylinder to cut grooves into the handlebar. Loosen the four left hand control (B). Loosen the brake master cylinder (A) mounting screws and move the control block slightly to the left hand control may not clamp tightly to relocate...
Owners Manual
Page 84
... starter when the engine is not damaged. See Before Starting the Engine beginning on page 78. If the fuse is blown, inspect the brake lever switch wire to OFF. PRE-RIDE INSPECTIONS Start the Engine and Check Before starting the engine, always refer to all safety warnings pertaining to verify the brake light illuminates. Ignition Key Switch Make sure the engine stops when the ignition key switch is pulled, check the fuse. Lighting Check the headlight...
... starter when the engine is not damaged. See Before Starting the Engine beginning on page 78. If the fuse is blown, inspect the brake lever switch wire to OFF. PRE-RIDE INSPECTIONS Start the Engine and Check Before starting the engine, always refer to all safety warnings pertaining to verify the brake light illuminates. Ignition Key Switch Make sure the engine stops when the ignition key switch is pulled, check the fuse. Lighting Check the headlight...
Owners Manual
Page 85
... use. SYSTEM Ignition Switch Brake Auxiliary Engine Stop Switch Throttle Release Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Enables Engine Control Unit (ECU) software RPM limit Interrupts ignition circuit 83 OPERATION Ignition Switch The ignition switch has three positions. The IDD screen will continue to stop switch and throttle release switch. OFF RUN START Vehicle / IDD power off Vehicle / IDD power on the battery while the engine is running, but turn off or when...
... use. SYSTEM Ignition Switch Brake Auxiliary Engine Stop Switch Throttle Release Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Enables Engine Control Unit (ECU) software RPM limit Interrupts ignition circuit 83 OPERATION Ignition Switch The ignition switch has three positions. The IDD screen will continue to stop switch and throttle release switch. OFF RUN START Vehicle / IDD power off Vehicle / IDD power on the battery while the engine is running, but turn off or when...
Owners Manual
Page 87
Break-In Function Fuel Injectors 600 Models Oil Pump Enrichment Period 800 Models Oil Pump Enrichment Period Engine Run Time 2 Hours 5 Hours 18 Hours Description Additional fuel Enriched oil supply to the fuel and oil injection systems will provide the necessary engine lubrication. The duration of these automatic engine break-in and enrichment features, the following engine break-in period and oil pump enrichment program. Oil added to engine Premix the first tank of fuel and fill...
Break-In Function Fuel Injectors 600 Models Oil Pump Enrichment Period 800 Models Oil Pump Enrichment Period Engine Run Time 2 Hours 5 Hours 18 Hours Description Additional fuel Enriched oil supply to the fuel and oil injection systems will provide the necessary engine lubrication. The duration of these automatic engine break-in and enrichment features, the following engine break-in period and oil pump enrichment program. Oil added to engine Premix the first tank of fuel and fill...
Owners Manual
Page 98
... remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in serious damage to the steering components. Only a stiff metal pole connecting the towed object and the tow hitch on a toboggan or sled, make sure the pole is at the rear with a rope. Slow down to use a rigid tow bar, attach the tow rope to the...
... remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in serious damage to the steering components. Only a stiff metal pole connecting the towed object and the tow hitch on a toboggan or sled, make sure the pole is at the rear with a rope. Slow down to use a rigid tow bar, attach the tow rope to the...
Owners Manual
Page 99
... engine tune-ups. POLARIS recommends that the specified maintenance is performed. People with a minimum octane level of your snowmobile is equipped with an emission control information (ECI) label and a factory-installed emissions information hangtag. Environmental Protection Agency regulations. Specifications and adjustments for engine tune-ups are responsible for ensuring that you purchase the snowmobile. You are located in the Service Manual...
... engine tune-ups. POLARIS recommends that the specified maintenance is performed. People with a minimum octane level of your snowmobile is equipped with an emission control information (ECI) label and a factory-installed emissions information hangtag. Environmental Protection Agency regulations. Specifications and adjustments for engine tune-ups are responsible for ensuring that you purchase the snowmobile. You are located in the Service Manual...
Owners Manual
Page 125
Headlight Taillight 123 Please see your POLARIS dealer. If an LED fails to illuminate in either the headlight or taillight, the entire assembly must be replaced. MAINTENANCE Lights The headlight and taillight assemblies feature LED elements and are not serviceable.
Headlight Taillight 123 Please see your POLARIS dealer. If an LED fails to illuminate in either the headlight or taillight, the entire assembly must be replaced. MAINTENANCE Lights The headlight and taillight assemblies feature LED elements and are not serviceable.
Owners Manual
Page 126
MAINTENANCE Fuse Replacement If the engine stops or will not start, or if an electrical component fails to operate, a fuse may have a battery/electric start wire harness. Brake Light The brake light is located on when the key is blown, inspect the 12V receptacle power circuit. The 2 amp constant power fuse is protected by a 2-amp accessory power fuse located in the protective bag above the clutch cover. This fuse protects KEY ON power at the ignition switch. Repair or replace any damaged components...
MAINTENANCE Fuse Replacement If the engine stops or will not start, or if an electrical component fails to operate, a fuse may have a battery/electric start wire harness. Brake Light The brake light is located on when the key is blown, inspect the 12V receptacle power circuit. The 2 amp constant power fuse is protected by a 2-amp accessory power fuse located in the protective bag above the clutch cover. This fuse protects KEY ON power at the ignition switch. Repair or replace any damaged components...
Owners Manual
Page 156
SPECIFICATIONS 600 SWITCHBACK PRO-S Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Height Length Estimated Dry Weight Oil Capacity Designed Width Ski Center Distance Brake Type Fluid Drive Clutch Center Distance Drive Belt Type Projected Width Drive / Driven Clutches Reverse Front / Rear Travel Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Operating RPM Thermostat Opening Temp Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane ...
SPECIFICATIONS 600 SWITCHBACK PRO-S Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Height Length Estimated Dry Weight Oil Capacity Designed Width Ski Center Distance Brake Type Fluid Drive Clutch Center Distance Drive Belt Type Projected Width Drive / Driven Clutches Reverse Front / Rear Travel Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Operating RPM Thermostat Opening Temp Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane ...
Owners Manual
Page 158
... 156 SPECIFICATIONS 600 SWITCHBACK PRO-X / ADVENTURE (International) Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Height Length Estimated Dry Weight Oil Capacity Designed Width Ski Center Distance Brake Type Fluid Drive Clutch Center Distance Drive Belt Type Projected Width Drive / Driven Clutches Reverse Front / Rear Travel Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Operating RPM Thermostat Opening Temp Ignition Type Ignition Timing Spark Plug...
... 156 SPECIFICATIONS 600 SWITCHBACK PRO-X / ADVENTURE (International) Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Height Length Estimated Dry Weight Oil Capacity Designed Width Ski Center Distance Brake Type Fluid Drive Clutch Center Distance Drive Belt Type Projected Width Drive / Driven Clutches Reverse Front / Rear Travel Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Operating RPM Thermostat Opening Temp Ignition Type Ignition Timing Spark Plug...
Owners Manual
Page 174
... power) Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to start Probable Cause Solution Faulty ignition • Install new spark plug(s). Add isopropyl alcohol to the fuel system. • This indicates a major engine problem that must be in the fuel system (deicer should be added to nonethanol fuel at all times...
... power) Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to start Probable Cause Solution Faulty ignition • Install new spark plug(s). Add isopropyl alcohol to the fuel system. • This indicates a major engine problem that must be in the fuel system (deicer should be added to nonethanol fuel at all times...
Owners Manual
Page 181
... of the destination country before you receive safety information and notices regarding your new country. WARRANTY How to Obtain Warranty Service If your warranty coverage. If you move: If you move to contact POLARIS Customer Assistance and the customs department of your...authorized to perform the warranty repair. When requesting warranty service you must be sure to another country, be done by an authorized POLARIS dealer. Product importation rules vary considerably from POLARIS in order to register your product in order to continue your vehicle requires warranty service, you...
... of the destination country before you receive safety information and notices regarding your new country. WARRANTY How to Obtain Warranty Service If your warranty coverage. If you move: If you move to contact POLARIS Customer Assistance and the customs department of your...authorized to perform the warranty repair. When requesting warranty service you must be sure to another country, be done by an authorized POLARIS dealer. Product importation rules vary considerably from POLARIS in order to register your product in order to continue your vehicle requires warranty service, you...
Owners Manual
Page 183
... for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units The following parts are considered emission-related components for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to control emissions. POLARIS...
... for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units The following parts are considered emission-related components for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to control emissions. POLARIS...
Owners Manual
Page 188
... Engine Protection, Storage ...148 Engine Restarting ...84 Engine Safety...11 Engine Serial Number ...8 Engine Starting ...84 Engine Stop Switch ...91 Environment Preservation ...6 Exhaust System ...118 Extended Idle Engine Shutoff ...39 C Carbide Skags ...75 Chaincase Gearing ...75 Chaincase Oil...108-111 Cleaning for Matte Finishes...146 Cleaning/Preservation, Storage ...147 Clutch Alignment Offset ...125 Clutch Safety ...21 Clutch System ...125-129 Clutch/Drive System Care, Storage 148 Cold Weather Drive-Away ...21 Constant Power Fuse ...124 Control Arm...
... Engine Protection, Storage ...148 Engine Restarting ...84 Engine Safety...11 Engine Serial Number ...8 Engine Starting ...84 Engine Stop Switch ...91 Environment Preservation ...6 Exhaust System ...118 Extended Idle Engine Shutoff ...39 C Carbide Skags ...75 Chaincase Gearing ...75 Chaincase Oil...108-111 Cleaning for Matte Finishes...146 Cleaning/Preservation, Storage ...147 Clutch Alignment Offset ...125 Clutch Safety ...21 Clutch System ...125-129 Clutch/Drive System Care, Storage 148 Cold Weather Drive-Away ...21 Constant Power Fuse ...124 Control Arm...
Owners Manual
Page 189
... Deep Snow...19 Operator Safety ...9-23 Overheating, Engine ...38-39 G Guide, Suspension Set-Up ...55-66 H Handlebar Adjustments...67-69 Handlebar Angle ...69 Handlebar Component Fasteners ...70 Handlebar Component Locations ...72 Handlebar Control Adjustment, Left 71 Headlight Replacement...123 High RPM/Voltage ...32 Hood ...104 Hood Removal / Installation ...105 P Parking Brake Lever Lock ...80 Passenger's Responsibilities ...15 Playback Function ...45 Polaris Products and Part Numbers...
... Deep Snow...19 Operator Safety ...9-23 Overheating, Engine ...38-39 G Guide, Suspension Set-Up ...55-66 H Handlebar Adjustments...67-69 Handlebar Angle ...69 Handlebar Component Fasteners ...70 Handlebar Component Locations ...72 Handlebar Control Adjustment, Left 71 Headlight Replacement...123 High RPM/Voltage ...32 Hood ...104 Hood Removal / Installation ...105 P Parking Brake Lever Lock ...80 Passenger's Responsibilities ...15 Playback Function ...45 Polaris Products and Part Numbers...
Owners Manual
Page 190
... Set-Up Guide, Suspension ...55-66 Shock Air Pressure, Rear Track (if equipped) ...64-65 Shock Lubrication, Rear Shock ...108 Side Panel Fasteners ...81 Side Panels...104 Side Panels (Opening/Removing) . 104 Signal Words ...9 Skags, Carbide ...75 Ski Alignment ...135 Ski Skags ...136 Ski Toe Settings...135 Slide Rail and Track Cooling ...87 Snow Conditions ...19 Spark Plug Condition...114 Spark Plug Inspection ...114 Spark Plug Recommendations...113 Spark Plugs ...113-114 Specifications/Clutching 600 RUSH PRO...
... Set-Up Guide, Suspension ...55-66 Shock Air Pressure, Rear Track (if equipped) ...64-65 Shock Lubrication, Rear Shock ...108 Side Panel Fasteners ...81 Side Panels...104 Side Panels (Opening/Removing) . 104 Signal Words ...9 Skags, Carbide ...75 Ski Alignment ...135 Ski Skags ...136 Ski Toe Settings...135 Slide Rail and Track Cooling ...87 Snow Conditions ...19 Spark Plug Condition...114 Spark Plug Inspection ...114 Spark Plug Recommendations...113 Spark Plugs ...113-114 Specifications/Clutching 600 RUSH PRO...