2016 Polaris 600 Switchback Problems and Repair Information

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Owners Manual - Page 2

... are not recommended and may result in voided warranty coverage. Please read the warranty section of California to the State of this manual carefully. For videos and more information about a safe riding experience with your Polaris vehicle, scan this QR code with your smartphone. WARNING The engine exhaust from this product contains chemicals known to...
Owners Manual - Page 3

... the engineering, design, and development of your total satisfaction. Here at www.polaris.com for minor maintenance, but information about major repairs is interested in the POLARIS Service Manual and should be sure to your dealership for all of your vehicle best and is outlined in your service needs during, and after, the warranty period. 1 Your manual contains...
Owners Manual - Page 5

...be performed before riding. Features ...28 This section identifies the locations of your snowmobile's regular maintenance. Maintenance ...97 This section defines your role, and your dealer's role, in the owner's manual. POLARIS Products...Specifications ...Troubleshooting ...Warranty ...Maintenance Log ...Index ... 149 150 170 175 183 186 3 Safety ...9 This section describes safe vehicle...
Owners Manual - Page 21

... interfere with full left and right to climb up and over the snow. 19 Before driving, manually turn the skis to the left and right steering. Driving on slippery surfaces. Proceed slowly and ... and frequently drive into fresh snow to the slide rail, track and/or engine. Inadequate Snow Conditions Since snow provides the only lubrication for the power slide suspension and, on...
Owners Manual - Page 27

For maximum performance see Owner's Manual. Flashing light on dash indicates reverse operation. • Push button again to return to reverse. Fuel Recommendation Label 91+ Octane without Ethanol. NOTE: For more information, see decal on LH control to forward. 7176779 25 NO PASSENGER. 7181012 Fuel Recommendation Label No Passenger Warning Passenger Warning (Passenger Models) ...
Owners Manual - Page 28

...Do not leave brake engaged for more than five minutes. • Before starting engine, check throttle, brake, and steering for proper use of traction products. •...fuel only. SAFETY Safety Labels and Locations Operation Warning WARNING • To avoid serious injury or death, read and understand all warnings and the Owner's Manual before or while operating this vehicle. • This vehicle...
Owners Manual - Page 29

Never service clutches yourself - Note: See owners manual for sheave width adjustment procedure. 7181093 27 Never run engine with hood or side panels open. Clutch Warning/Belt Removal 2. 3. 4. SAFETY Safety Labels and Locations Clutch Warning/Belt Removal WARNING Do not operate engine with drive belt removed. Do not attempt adjustment with the clutch guard removed...
Owners Manual - Page 36

... plungers secure each plunger latch, then pull the bag away from the rack. LOCK & RIDE saddlebags can be added as an accessory on the top of the console is heated by engine compartment heat. To remove a saddlebag, open each saddlebag to warm gloves or defog goggles. This compartment can be used to...
Owners Manual - Page 37

... displayed in the gauge. Start the engine. Standard Instrument Cluster Fuel Selection Use the following procedure to the fuel type selection label located inside the left side panel. Lock the parking brake. 2. Interactive Digital Display (IDD) If your IDD Owner's Manual for fuel type selection procedures. Step 3 35 FEATURES Fuel Type Selection Whenever using the recommended...
Owners Manual - Page 39

... of alcohol while using up to 10% ethanol fuel Do not modify the engine Oil Pump Failure Protection If the ECU determines there is a problem with the electronic oil pump control circuit, the engine management system will limit engine speed to approximately 4000 RPM and illuminate the check engine indicator light on the instrument cluster or IDD. 37...
Owners Manual - Page 87

Vary the throttle openings and vehicle speeds to reduce friction on engine run time. Regardless of operation will provide the necessary engine lubrication. Break-In Function Fuel Injectors 600 Models Oil Pump Enrichment Period 800 Models Oil Pump Enrichment Period Engine Run Time 2 Hours 5 Hours 18 Hours Description Additional fuel Enriched oil supply to engine Premix the first tank of...
Owners Manual - Page 91

... contain any form of 91 octane fuel or higher. OPERATION Fuel Recommendation For peak performance, POLARIS recommends the use E85 fuel in serious engine damage. Prolonged exposure to prevent damage resulting from fuel system icing. Fuel System Deicers If you use deicers or additives containing methanol. Add one to two ounces per gallon (8-16 ml per liter) of...
Owners Manual - Page 97

...sure the area behind your vehicle is in forward gear when it's restarted. Never engage the starter when the engine is running WILL result in serious engine damage, especially if the ...instrument panel will indicate that the snowmobile is running . 2. The engine will be 6000 when in reverse. 4. TIP: If the engine stops running, the snowmobile will automatically reduce RPM and start a...
Owners Manual - Page 99

... an authorized POLARIS dealer to perform any service that the specified maintenance is equipped at the time of the tunnel or the engine recoil cover. Specifications and adjustments for engine tune-ups are required by U.S. The ECI label should review the limitations of your owner's manual. You may maintain, replace, or repair the emission control devices or...
Owners Manual - Page 113

.... Fuel Pump All fuel pump service must be performed by an authorized POLARIS dealer. Torque: 6-10 ft-lbs (8-13 Nm) 13. See page 142. 14. Fuel Filter / Fuel Lines This snowmobile is 10.5 oz. (310 ml). 11. Normal deterioration from weather and fuel compounds may cause damage to overflow. If low fuel pressure or reduced engine performance occurs between the recommended fuel filter service...
Owners Manual - Page 118

... part. Tighten the screw after a steady stream of the coolant outlet elbow. This service must be performed when the engine is warm or hot. Fill the coolant bottle to your skin. MAINTENANCE Cooling System ... Steam and hot liquids will not allow the recovery system to check the coolant when he performs the fall tune-up on the top of Bleed Screw coolant flows from the bleeder. Never ...
Owners Manual - Page 172

... chain jammed or broken 170 TROUBLESHOOTING Engine Troubleshooting Unless you have experience and training in two-cycle engine repair, see your dealer if technical problems arise. SEE YOUR DEALER. Drive belt...to lack of spec Engine mount broken or loose Machine fails to the ground. • Chain is loose or broken or chain tightener is loose. Problem Erratic engine operating RPM during...
Owners Manual - Page 177

... engine. POLARIS Customer Service United States & Canada: 1-800-POLARIS (1-800-765-2747) French: 1-800-268-6334 175 When contacting us about parts, service, or warranty, always provide the following information: 1. WARRANTY Service and Warranty Information Obtaining Service and Warranty Assistance Read and understand the service data and the POLARIS warranty information contained in this manual...
Owners Manual - Page 180

... AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS EXCLUDED FROM THIS LIMITED WARRANTY. Mixing oil brands or using non-recommended oil may cause engine damage. THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS...
Owners Manual - Page 184

... be necessary for failures that has been structurally altered, or when the vehicle has been used in the owner's manual. POLARIS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. This Limited Warranty does not cover damage due to perform any engine that have any defective materials, components or products. THIS EXCLUSION OF CONSEQUENTIAL, INCIDENTAL, AND SPECIAL...

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