Owners Manual
Page 25
... it run in a short time. The addition of certain accessories, including (but not limited to unauthorized use of the vehicle by someone under the age of control may change the handling characteristics of increasing speed or power. FOR MORE INFORMATION ABOUT SAFETY call POLARIS at speeds higher than those that increase speed or power. Hot components can lead to ) mowers, blades, tires, sprayers, or large racks...
... it run in a short time. The addition of certain accessories, including (but not limited to unauthorized use of the vehicle by someone under the age of control may change the handling characteristics of increasing speed or power. FOR MORE INFORMATION ABOUT SAFETY call POLARIS at speeds higher than those that increase speed or power. Hot components can lead to ) mowers, blades, tires, sprayers, or large racks...
Owners Manual
Page 27
... rear access panel is not supplied with a receiver hitch bracket for a trailer hitch. Trailer towing equipment is located in the bed of the access panel upward to remove it from the radiator. 1. Remove rear access panel to remove the access panel. Lift the front bumper to clean debris from the vehicle. Remove the seat and release the access panel latches to access the air box and spark plug. FEATURES AND CONTROLS Trailer Receiver Hitch Bracket This vehicle is...
... rear access panel is not supplied with a receiver hitch bracket for a trailer hitch. Trailer towing equipment is located in the bed of the access panel upward to remove it from the radiator. 1. Remove rear access panel to remove the access panel. Lift the front bumper to clean debris from the vehicle. Remove the seat and release the access panel latches to access the air box and spark plug. FEATURES AND CONTROLS Trailer Receiver Hitch Bracket This vehicle is...
Owners Manual
Page 37
... the AWD switch is turned off while the demand drive unit is turned off . FEATURES AND CONTROLS All Wheel Drive (AWD) System The All Wheel Drive system is on . Initially, the vehicle's electronic system will automatically disengage. Once enabled, the AWD remains enabled until the rear wheels regain traction. Always switch to AWD. When the switch is controlled by the AWD switch. If the rear wheels are spinning, release the throttle before getting into conditions where front wheel drive may...
... the AWD switch is turned off while the demand drive unit is turned off . FEATURES AND CONTROLS All Wheel Drive (AWD) System The All Wheel Drive system is on . Initially, the vehicle's electronic system will automatically disengage. Once enabled, the AWD remains enabled until the rear wheels regain traction. Always switch to AWD. When the switch is controlled by the AWD switch. If the rear wheels are spinning, release the throttle before getting into conditions where front wheel drive may...
Owners Manual
Page 41
... warning. 5. Your authorized POLARIS dealer can provide scheduled maintenance. Turf Mode Indicator (if equipped) - Under / Over Voltage - Service Indicator - Your POLARIS dealer can assist. 3. When the last segment clears, a low fuel warning is on 4X4). 8. This area displays odometer, trip meter, engine hour meter and programmable service hour interval. 4. The clock displays time in the fuel tank. FEATURES AND CONTROLS Instrument Cluster Rider Information Center 2. Information Display Area - Drive...
... warning. 5. Your authorized POLARIS dealer can provide scheduled maintenance. Turf Mode Indicator (if equipped) - Under / Over Voltage - Service Indicator - Your POLARIS dealer can assist. 3. When the last segment clears, a low fuel warning is on 4X4). 8. This area displays odometer, trip meter, engine hour meter and programmable service hour interval. 4. The clock displays time in the fuel tank. FEATURES AND CONTROLS Instrument Cluster Rider Information Center 2. Information Display Area - Drive...
Owners Manual
Page 59
... throttle and brakes and driving in serious injury or death. Increase speed only after mastering all maneuvers at first. Drive slowly at a slow speed. 16. Apply the brakes and shift into low gear. 12. Check your surroundings and determine your skills, the conditions and the terrain. • DO NOT do power slides, "donuts", jumps or other driving stunts. 57 Learn how the vehicle handles...
... throttle and brakes and driving in serious injury or death. Increase speed only after mastering all maneuvers at first. Drive slowly at a slow speed. 16. Apply the brakes and shift into low gear. 12. Check your surroundings and determine your skills, the conditions and the terrain. • DO NOT do power slides, "donuts", jumps or other driving stunts. 57 Learn how the vehicle handles...
Owners Manual
Page 68
... CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with extreme care when hauling or towing loads. Vehicle should never exceed 5 MPH (8 km/h) when towing loads in the cargo box. 66 When determining the weight you are adding to maintain stable driving conditions. Always load the cargo box with loads that extend over rough or hilly terrain, reduce speed and...
... CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with extreme care when hauling or towing loads. Vehicle should never exceed 5 MPH (8 km/h) when towing loads in the cargo box. 66 When determining the weight you are adding to maintain stable driving conditions. Always load the cargo box with loads that extend over rough or hilly terrain, reduce speed and...
Owners Manual
Page 69
... To extend belt life, use low gear when hauling or towing heavy cargo. Loads should be centered and carried as low as possible in neutral. Towing an ACE Towing this manual. If towing a disabled vehicle is not recommended. For stability on a trailer or flatbed with all four wheels off the ground. See page 132. OPERATION Hauling Cargo Your POLARIS vehicle has been designed to carry or tow specific capacities. Reduce speed...
... To extend belt life, use low gear when hauling or towing heavy cargo. Loads should be centered and carried as low as possible in neutral. Towing an ACE Towing this manual. If towing a disabled vehicle is not recommended. For stability on a trailer or flatbed with all four wheels off the ground. See page 132. OPERATION Hauling Cargo Your POLARIS vehicle has been designed to carry or tow specific capacities. Reduce speed...
Owners Manual
Page 85
... H 6M 12 M 1000 (1600) Change the oil and filter 600 (1000) Cycle key to severe use. replace as needed Change fluid Change fluid Ź Spark plug Ź Demand drive fluid Ź Transmission oil (main gearcase) Ź Radiator Ź Cooling Hoses Ź Engine mounts Exhaust muffler/ pipe 100 H 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M 12 M 1000 (1600) Inspect; Inspect for proper sealing/air leaks Lubricate all fittings, pivots, cables...
... H 6M 12 M 1000 (1600) Change the oil and filter 600 (1000) Cycle key to severe use. replace as needed Change fluid Change fluid Ź Spark plug Ź Demand drive fluid Ź Transmission oil (main gearcase) Ź Radiator Ź Cooling Hoses Ź Engine mounts Exhaust muffler/ pipe 100 H 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M 12 M 1000 (1600) Inspect; Inspect for proper sealing/air leaks Lubricate all fittings, pivots, cables...
Owners Manual
Page 86
... POLARIS dealer or other qualified person perform these procedures more often for wear, routing, security; replace as needed 2000 (3200) Change every two years 2000 (3200) Inspect; apply dielectric grease to connectors subjected to severe use. replace as needed 1000 (1600) Inspect; adjust as needed D Clutches (drive and driven) Drive belt D Front wheel bearings D Brake fluid Suspension bushings Spark arrester Ź Coolant Ź Valve clearance D Toe adjustment Headlight...
... POLARIS dealer or other qualified person perform these procedures more often for wear, routing, security; replace as needed 2000 (3200) Change every two years 2000 (3200) Inspect; apply dielectric grease to connectors subjected to severe use. replace as needed 1000 (1600) Inspect; adjust as needed D Clutches (drive and driven) Drive belt D Front wheel bearings D Brake fluid Suspension bushings Spark arrester Ź Coolant Ź Valve clearance D Toe adjustment Headlight...
Owners Manual
Page 100
... under the seat. MAINTENANCE Fuses If the engine stops or will not start, or if you experience other electrical failures, a fuse may have caused the blown fuse, then replace the fuse. Locate and correct any short circuits that may need replacement. Main Fuse 20A 20A 20A 10A 20A 30A 30A 10A 15A Feature Supported Lights: Headlights, Taillights Drive: AWD Accessory: Winch Switch, 12V Power Receptacle Fuel Pump Electronic Engine Control, Starting Engine Control EPS (Optional) Constant Vehicle Power Fan Circuit...
... under the seat. MAINTENANCE Fuses If the engine stops or will not start, or if you experience other electrical failures, a fuse may have caused the blown fuse, then replace the fuse. Locate and correct any short circuits that may need replacement. Main Fuse 20A 20A 20A 10A 20A 30A 30A 10A 15A Feature Supported Lights: Headlights, Taillights Drive: AWD Accessory: Winch Switch, 12V Power Receptacle Fuel Pump Electronic Engine Control, Starting Engine Control EPS (Optional) Constant Vehicle Power Fan Circuit...
Owners Manual
Page 118
... POLARIS dealer can result in PARK. 2. Carefully lower the vehicle to specification. Remove the wheel. See page 115. 116 Position the vehicle on the tire pointing toward forward rotation. Place the transmission in serious injury or death. Wheel Installation 1. Do not service axle nuts that all nuts are torqued to the ground. 5. WARNING! Loosen the wheel nuts slightly. Place the wheel on the hub with the valve...
... POLARIS dealer can result in PARK. 2. Carefully lower the vehicle to specification. Remove the wheel. See page 115. 116 Position the vehicle on the tire pointing toward forward rotation. Place the transmission in serious injury or death. Wheel Installation 1. Do not service axle nuts that all nuts are torqued to the ground. 5. WARNING! Loosen the wheel nuts slightly. Place the wheel on the hub with the valve...
Owners Manual
Page 119
... a clear field of the lamp. Headlight Lamp Replacement Do not service the headlamps until they've cooled sufficiently. 1. MAINTENANCE Lights Headlight and taillight lenses become dirty during normal operation. Reinstall the harness assembly into the headlight assembly. 117 When servicing a halogen lamp, don't touch the lamp with bare fingers. Tip: If an LED headlamp has moisture or fogging inside, disconnect the wiring harness from the wiring harness.
... a clear field of the lamp. Headlight Lamp Replacement Do not service the headlamps until they've cooled sufficiently. 1. MAINTENANCE Lights Headlight and taillight lenses become dirty during normal operation. Reinstall the harness assembly into the headlight assembly. 117 When servicing a halogen lamp, don't touch the lamp with bare fingers. Tip: If an LED headlamp has moisture or fogging inside, disconnect the wiring harness from the wiring harness.
Owners Manual
Page 121
... take your vehicle becomes immersed, major engine damage can result if the machine is depressed, the brake light comes on , check the bulb. If the light doesn't come on page 105 for service as soon as possible, whether you succeed in .) of pedal travel. If water is present, dry the air box and replace the filter with a new filter. 3. Your POLARIS dealer can...
... take your vehicle becomes immersed, major engine damage can result if the machine is depressed, the brake light comes on , check the bulb. If the light doesn't come on page 105 for service as soon as possible, whether you succeed in .) of pedal travel. If water is present, dry the air box and replace the filter with a new filter. 3. Your POLARIS dealer can...
Owners Manual
Page 134
Rollover Protection System (ROPS) Front Rack/Box Capacity Rear Rack/Box Capacity Maximum Weight Capacity (Payload) Receiver Hitch Tongue Capacity Receiver Hitch Towing Capacity Fuel Capacity Engine Oil Capacity Coolant System Capacity Coolant Bottle Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Throttle Body Size Ignition System Ignition Timing Spark Plug / Gap Front Suspension Rear Suspension 1455 lbs. (660 kg) 835 lbs. (378...
Rollover Protection System (ROPS) Front Rack/Box Capacity Rear Rack/Box Capacity Maximum Weight Capacity (Payload) Receiver Hitch Tongue Capacity Receiver Hitch Towing Capacity Fuel Capacity Engine Oil Capacity Coolant System Capacity Coolant Bottle Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Throttle Body Size Ignition System Ignition Timing Spark Plug / Gap Front Suspension Rear Suspension 1455 lbs. (660 kg) 835 lbs. (378...
Owners Manual
Page 143
... to a POLARIS Servicing Dealer. Product importation rules vary considerably from country to Safety Bulletins. 141 Exported Products EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS PRODUCT IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to perform the warranty repair. You should...
... to a POLARIS Servicing Dealer. Product importation rules vary considerably from country to Safety Bulletins. 141 Exported Products EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS PRODUCT IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to perform the warranty repair. You should...
Owners Manual
Page 145
... the POLARIS standard limited warranty for a period of 500 hours of engine operation, 5000 kilometers (3100 miles) of vehicle travel , or 30 calendar months from defects in addition to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for at the time it...
... the POLARIS standard limited warranty for a period of 500 hours of engine operation, 5000 kilometers (3100 miles) of vehicle travel , or 30 calendar months from defects in addition to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for at the time it...
Owners Manual
Page 149
... AWD Switch...31, 35 AWD System ...35 Axle Nut Torque ...115 C Cab Frame, ROPS...34 Cab Nets ...27 Cap, Fuel...28 Cargo...66-67 Changing Coolant ...100 Changing Gears ...32 Chart, Periodic Maintenance ...81-84 Check Engine Indicator ...43 Chrome Wheel Care ...128 Cleaning and Storage ...126-131 Cleaning the Air Filter ...106 Clothing ...9 Clutching...133 Component Locations ...24 Condition, Spark Plugs ...97 Coolant Level ...102 Coolant Level, Radiator ...101 Coolant, Adding or Changing...100 Cooling Fan ...101 Cooling System...
... AWD Switch...31, 35 AWD System ...35 Axle Nut Torque ...115 C Cab Frame, ROPS...34 Cab Nets ...27 Cap, Fuel...28 Cargo...66-67 Changing Coolant ...100 Changing Gears ...32 Chart, Periodic Maintenance ...81-84 Check Engine Indicator ...43 Chrome Wheel Care ...128 Cleaning and Storage ...126-131 Cleaning the Air Filter ...106 Clothing ...9 Clutching...133 Component Locations ...24 Condition, Spark Plugs ...97 Coolant Level ...102 Coolant Level, Radiator ...101 Coolant, Adding or Changing...100 Cooling Fan ...101 Cooling System...
Owners Manual
Page 150
... Drive...94 Front Gearcase ...94 Main Gearcase ...95 Radiator Coolant ...101 Transmission ...95 Fluid Levels During Storage ...129 Fluid Recommendations, Gearcase . 96 Fluid, Battery ...123 Fluid, Brake ...112 Fogging the Engine ...130 Fouled Plugs ...97 Freeplay Adjustment, Throttle...110 Freeplay, Steering Wheel...114 Freeplay, Throttle ...109 H Hauling a Load ...66-67 Hauling Cargo ...66-67 Headlight Beam Adjustment ...118 Headlight Lamp Replacement ...117 Helmet ...8 Hitch ...25 Hitch Weight ...68 I Ignition Switch ...31 Indicator Lamps...37 Inspection, Axle...
... Drive...94 Front Gearcase ...94 Main Gearcase ...95 Radiator Coolant ...101 Transmission ...95 Fluid Levels During Storage ...129 Fluid Recommendations, Gearcase . 96 Fluid, Battery ...123 Fluid, Brake ...112 Fogging the Engine ...130 Fouled Plugs ...97 Freeplay Adjustment, Throttle...110 Freeplay, Steering Wheel...114 Freeplay, Throttle ...109 H Hauling a Load ...66-67 Hauling Cargo ...66-67 Headlight Beam Adjustment ...118 Headlight Lamp Replacement ...117 Helmet ...8 Hitch ...25 Hitch Weight ...68 I Ignition Switch ...31 Indicator Lamps...37 Inspection, Axle...
Owners Manual
Page 151
... Adjustment...118 Brake Lights...119 Headlight Lamp Replacement . . 117 Loads, Towing ...68 Lubricant Part Numbers ...134 Lubrication for Storage ...130 Lubrication Recommendations . . 85-86 P Parking on an Incline ...65 Parking the Vehicle...55 Periodic Maintenance Chart ...81-84 Plug Condition ...97 Plug Gap ...96 Plug Torque ...96 Plug, Accessory ...31 Plug, Spark ...96-97 Plugs, Fouled ...97 Polaris Products ...134 Polishing the Vehicle ...127 Power Steering ...27 Power Steering Unit (Cleaning) ...99 Pre-Filters, Intake ...107...
... Adjustment...118 Brake Lights...119 Headlight Lamp Replacement . . 117 Loads, Towing ...68 Lubricant Part Numbers ...134 Lubrication for Storage ...130 Lubrication Recommendations . . 85-86 P Parking on an Incline ...65 Parking the Vehicle...55 Periodic Maintenance Chart ...81-84 Plug Condition ...97 Plug Gap ...96 Plug Torque ...96 Plug, Accessory ...31 Plug, Spark ...96-97 Plugs, Fouled ...97 Polaris Products ...134 Polishing the Vehicle ...127 Power Steering ...27 Power Steering Unit (Cleaning) ...99 Pre-Filters, Intake ...107...
Owners Manual
Page 152
..., Axle Nuts ...115 Torque, Spark Plug ...96 Torque, Wheel Nut ...115 Towing an ACE ...67 Towing Loads ...68 Towing Speed ...68 Trail Etiquette ...53 Trailer Hitch ...25 Training ...7 Transmission Oil ...95 Transmission Operation...103-105 Transmission, Drying ...105 Transporting the Vehicle ...131 Tread Depth, Tire ...115 Tread Lightly ...53 Turning the Vehicle ...58 V Vehicle Identification Numbers...6 Vehicle Immersion ...119 Vehicle Transport ...131 W Warning Symbols ...4 Washing the Vehicle ...126-127 Water, Immersion of Vehicle ...119 Wear, Drive Belt ...135 Weight, Hitch...68 Wheel...
..., Axle Nuts ...115 Torque, Spark Plug ...96 Torque, Wheel Nut ...115 Towing an ACE ...67 Towing Loads ...68 Towing Speed ...68 Trail Etiquette ...53 Trailer Hitch ...25 Training ...7 Transmission Oil ...95 Transmission Operation...103-105 Transmission, Drying ...105 Transporting the Vehicle ...131 Tread Depth, Tire ...115 Tread Lightly ...53 Turning the Vehicle ...58 V Vehicle Identification Numbers...6 Vehicle Immersion ...119 Vehicle Transport ...131 W Warning Symbols ...4 Washing the Vehicle ...126-127 Water, Immersion of Vehicle ...119 Wear, Drive Belt ...135 Weight, Hitch...68 Wheel...