2016 Polaris POLARIS ACE Problems and Repair Information

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Owners Manual - Page 3

... POLARIS Service Manual and can provide for all drivers take the ROHVA safety e-course and a ROHVA hands-on safety training course. Many years of experience have gone into the engineering, design, and development of your POLARIS vehicle. POLARIS also recommends that came with your vehicle. Your manual contains instructions for minor maintenance, but information about major repairs...
Owners Manual - Page 9

...or call POLARIS at specific intervals. This preventive maintenance program is designed to ensure that all laws and regulations concerning the operation of this vehicle to strictly follow ... riding this vehicle in your vehicle are thoroughly inspected at 800-342-3764. 7 SAFETY Safety Training Safety training is considered an off -road vehicle safety in your owner's manual. POLARIS strongly...
Owners Manual - Page 24

...of reduced visibility such as fog, rain and darkness. Operate this owner's manual for carrying cargo. Clean headlights frequently and replace burned out headlamps promptly....fuel and remove the container from the vehicle before filling to avoid fuel ignition due to electrical static discharge. • Do not smoke or allow open flames or sparks in or near the area where refueling is performed...
Owners Manual - Page 58

... the engine. 56 OPERATION New Operator Driving Procedures 1. Hands-on -line training course. Do not tow or carry cargo during this vehicle. 2. Place the transmission in the driver's seat and fasten the seat belt. 8. Sit in PARK. 10. Select an open area that allows room to familiarize yourself with vehicle operation and handling. 6. Perform the...
Owners Manual - Page 65

...vehicle can provide this service. NOTICE: Major engine damage can result if the vehicle is lowest and where both banks have reduced stopping ability. Wet brakes may cause the vehicle to engine oil, transmission... large tires on page 119, and take the vehicle in the maintenance chart. Apply them lightly several times while driving slowly. Perform the services outlined in for service at the...
Owners Manual - Page 82

... viewed online at the factory for Emissions Label optimal performance and are subject to monetary penalties. Blow-by gases... system. Non-ionizing Radiation: This vehicle emits some electromagnetic energy. The engine and EFI components are set at...electronic fuel injection (EFI) system controls fuel delivery. EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, ...
Owners Manual - Page 83

..., genuine POLARIS parts are explained in the safest, most reliable condition. Vehicles subjected to heavy or severe use patterns must be used for emissions-related service, however equivalent parts can perform any service that may maintain, replace or repair the emission control devices or systems on your vehicle in the periodic maintenance chart. MAINTENANCE Periodic Maintenance Chart...
Owners Manual - Page 84

...perform these services. Have an authorized POLARIS dealer or other qualified person perform these operations more often for leaks and abrasion 82 Record maintenance and service in component failure and lead to pressurize fuel pump; check lines and fittings for vehicles... suspension Tires Brake fluid level Brake pedal travel Brake system Wheels/fasteners Frame fasteners Engine oil level...
Owners Manual - Page 85

...12 M 1000 (1600) Inspect; MAINTENANCE Periodic Maintenance Chart Item Ź Engine oil change Ź Demand drive fluid Ź Transmission oil (main gearcase) Ź Throttle cable Throttle body air intake ducts/...Ź Perform these services. 83 check for vehicles subjected to pressurize fuel pump; D Have an authorized POLARIS dealer or other qualified person perform these procedures...
Owners Manual - Page 106

... system. 3. Allow hot components to seals on the transmission and engine. Remove all debris from the clutch and engine compartments when replacing the belt. Switch to low range while operating at slower speeds to fail. WARNING! Check for creating excessive heat that your vehicle requires prompt service that destroys belts, wears clutch components and causes...
Owners Manual - Page 111

...Check the throttle pedal freeplay at low engine speed. Throttle Pedal Throttle Freeplay Inspection 1. Never start or operate this vehicle if it to warm up speed. ...idle speed may also not open fully. Always check the pedal for service if throttle problems arise. Place the transmission in PARK. 2. Start the engine. Adjust freeplay as needed. Allow it has a sticking or improperly ...
Owners Manual - Page 131

... gearcase fluid (if equipped) • Transmission fluid • Brake fluid (change every two years and any necessary repairs and clean the vehicle as recommended in the Periodic Maintenance Chart ... Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems. 3. Never start the engine during the storage period will...
Owners Manual - Page 134

... Hitch Tongue Capacity Receiver Hitch Towing Capacity Fuel Capacity Engine Oil Capacity Coolant System Capacity Coolant Bottle Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Throttle Body Size Ignition System Ignition Timing...
Owners Manual - Page 142

...intended, including but not limited to the following items: Wheels and tires Suspension components Brake components Seat components Clutches and components Steering components ...mileage, transportation costs, hotels, meals, shipping or handling fees, product pick-up or delivery, replacement rentals, loss of product use of POLARIS engine oil. 2. THE REMEDIES SET FORTH IN THIS WARRANTY...
Owners Manual - Page 145

...-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for a period of 500 hours of engine operation, 5000 kilometers (3100 miles) of vehicle travel , or 30 calendar months from the date of purchase, whichever comes first. The EPA emissions warranty period does not...
Owners Manual - Page 146

... or whose failure will increase emissions without significantly degrading engine/equipment performance. This limited warranty also does not cover physical damage, corrosion or defects caused by a defect in racing competition. Emission-related components also include any engine that has been structurally altered, or when the vehicle has been used in material or workmanship. EPA Emissions...
Owners Manual - Page 147

... certified for performing the scheduled maintenance identified in the ninth position of the vehicle's emission controls. EPA Emissions Limited Warranty Owners are designed and built with emission controls is a potential violation of the Clean Air Act if a part supplied by the letter "B" in the owner's manual. The 50-state models available for such service. The...
Owners Manual - Page 149

...AWD Switch...31, 35 AWD System ...35 Axle Nut Torque ...115 C Cab Frame, ROPS...34 Cab Nets ...27 Cap, Fuel...28 Cargo...66-67 Changing Coolant ...100 Changing Gears ...32 Chart, Periodic Maintenance ...81-84 Check Engine..., After Driving in Water ...105 Drying the Transmission...105 E Electromagnetic Interference ...Electronic Power Steering ...Emission Control, Crankcase ...Emission Control, Exhaust ...80 27...
Owners Manual - Page 150

INDEX E Emission Control, Noise ...80 Emissions Limited Warranty . . 143-145 Engaging AWD ...35 Engine Break-In...50 Engine Fogging ...130 Engine Intake Pre-Filter...107 Engine Oil ...87-93 Engine Starting ...54 Engine Stopping...55 Equipment Modifications ...23 Error Codes, Engine...43 Etiquette, Trail Riding ...53 Exhaust Emission Control System. . 80 Exhaust Pipe Cleaning...108 Extreme Use ...
Owners Manual - Page 151

... Check Demand Drive ...94 Engine Oil (325)...88 Engine Oil (570)...91 Front Gearcase ...94 Main Gearcase ...95 Transmission ...95 R Radiator...101 Radiator Access ...25 Radiator Coolant Level...101 Receiver Hitch ...25 Refueling Safety ...22 Registration, Warranty ...139 Removal, Battery ...121 Removal, Seat ...28 Removal, Wheels ...116 Removing the Vehicle from Storage 131 Restrictions, Age...

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