Owners Manual
Page 3
... satisfaction. Review the safety DVD that all drivers take the ROHVA safety e-course and a ROHVA hands-on safety training course (www.rohva.org). Your POLARIS dealership can be sure to visit us online at POLARIS we 've ever produced. Your manual contains instructions for minor maintenance, but information about major repairs is interested in your vehicle, be performed by a factory certified Master Service Dealer®...
... satisfaction. Review the safety DVD that all drivers take the ROHVA safety e-course and a ROHVA hands-on safety training course (www.rohva.org). Your POLARIS dealership can be sure to visit us online at POLARIS we 've ever produced. Your manual contains instructions for minor maintenance, but information about major repairs is interested in your vehicle, be performed by a factory certified Master Service Dealer®...
Owners Manual
Page 7
... steering wheel (if driving) or on a passenger hand hold. • Always use this vehicle with the vehicle. • This vehicle is measured per prEN 15997. European Vibration and Noise The driver-perceived noise and hand/arm and whole body vibration levels of the worker to operate this manual can be able to operate. Your POLARIS vehicle is dependent on pages 55-56. This vehicle handles differently than cars, trucks...
... steering wheel (if driving) or on a passenger hand hold. • Always use this vehicle with the vehicle. • This vehicle is measured per prEN 15997. European Vibration and Noise The driver-perceived noise and hand/arm and whole body vibration levels of the worker to operate this manual can be able to operate. Your POLARIS vehicle is dependent on pages 55-56. This vehicle handles differently than cars, trucks...
Owners Manual
Page 28
... the electric starter. Electrical equipment can be used. OFF ON START The engine is in the rear passenger area. Turn the key to the START position to start the engine. The rear outlet connection is in the OFF position. Electrical circuits are off . Electrical circuits are on the dash, a second outlet (if equipped) is under the dash. Use the outlets to the ON position when released. 26 Ignition Switch The ignition switch...
... the electric starter. Electrical equipment can be used. OFF ON START The engine is in the rear passenger area. Turn the key to the START position to start the engine. The rear outlet connection is in the OFF position. Electrical circuits are off . Electrical circuits are on the dash, a second outlet (if equipped) is under the dash. Use the outlets to the ON position when released. 26 Ignition Switch The ignition switch...
Owners Manual
Page 34
... with a minimum pump octane number of the vehicle. Remove the seats and remove the access panel to access the engine oil fill cap, spark plugs and air filter. FEATURES AND CONTROLS Fuel Cap The fuel tank filler cap is located on the floor of the cargo box. Cargo Box Access Panel 32 When refueling, always use fuel with a receiver hitch bracket for a trailer hitch. Remove the panel to reach serviceable engine components. Fuel Cap Trailer Hitch Bracket This vehicle is located behind...
... with a minimum pump octane number of the vehicle. Remove the seats and remove the access panel to access the engine oil fill cap, spark plugs and air filter. FEATURES AND CONTROLS Fuel Cap The fuel tank filler cap is located on the floor of the cargo box. Cargo Box Access Panel 32 When refueling, always use fuel with a receiver hitch bracket for a trailer hitch. Remove the panel to reach serviceable engine components. Fuel Cap Trailer Hitch Bracket This vehicle is located behind...
Owners Manual
Page 40
..., release the throttle before getting into conditions where front wheel drive may remain in two-wheel drive at rest. 38 The switch on AWD, the vehicle is in all times. Initially, the Lock (2WD) vehicle's electronic system will not enable Differential the AWD until the engine RPM is moving . If the rear wheels are at all wheel drive and the 4X4 indicator in AWD, the demand drive unit will 2WD automatically engage any time...
..., release the throttle before getting into conditions where front wheel drive may remain in two-wheel drive at rest. 38 The switch on AWD, the vehicle is in all times. Initially, the Lock (2WD) vehicle's electronic system will not enable Differential the AWD until the engine RPM is moving . If the rear wheels are at all wheel drive and the 4X4 indicator in AWD, the demand drive unit will 2WD automatically engage any time...
Owners Manual
Page 45
... 24-hour format. Drive at idle and high electrical load (lights, cooling fan, accessories) is operating at an RPM too low to display, an open or short circuit has occurred in the fuel sensor circuit. A flashing wrench symbol alerts the operator that the vehicle is applied. This indicator illuminates when the operator unlocks the differential. FEATURES AND CONTROLS Instrument Cluster Rider Information Center 1. Gear Indicator - Service Indicator - See...
... 24-hour format. Drive at idle and high electrical load (lights, cooling fan, accessories) is operating at an RPM too low to display, an open or short circuit has occurred in the fuel sensor circuit. A flashing wrench symbol alerts the operator that the vehicle is applied. This indicator illuminates when the operator unlocks the differential. FEATURES AND CONTROLS Instrument Cluster Rider Information Center 1. Gear Indicator - Service Indicator - See...
Owners Manual
Page 51
... single action on your part is specifically formulated for your new POLARIS vehicle is the first 25 hours of operation, or the time it takes to use . Perform the following procedures carefully. Engine and Drivetrain Break-in periods vary depending on page 50. 5. Fill the fuel tank with gasoline. Check the oil level. Clutch and drive belt break-in 1. Use of the...
... single action on your part is specifically formulated for your new POLARIS vehicle is the first 25 hours of operation, or the time it takes to use . Perform the following procedures carefully. Engine and Drivetrain Break-in periods vary depending on page 50. 5. Fill the fuel tank with gasoline. Check the oil level. Clutch and drive belt break-in 1. Use of the...
Owners Manual
Page 53
Item Brake system/pedal travel Brake fluid Front suspension Rear suspension Steering Tires Wheels/fasteners Frame nuts, bolts, fasteners Fuel and oil Coolant level Coolant hoses Throttle Indicator lights/switches PVT intake Headlights Brake light/taillight Seat Latches Seat Belts Cab Doors Remarks Ensure proper operation Ensure proper level Inspect, lubricate if necessary Inspect, lubricate if necessary Ensure free operation Inspect condition and pressure Inspect, ensure fastener tightness Inspect, ensure tightness Ensure proper levels Ensure proper level Inspect for leaks Ensure proper...
Item Brake system/pedal travel Brake fluid Front suspension Rear suspension Steering Tires Wheels/fasteners Frame nuts, bolts, fasteners Fuel and oil Coolant level Coolant hoses Throttle Indicator lights/switches PVT intake Headlights Brake light/taillight Seat Latches Seat Belts Cab Doors Remarks Ensure proper operation Ensure proper level Inspect, lubricate if necessary Inspect, lubricate if necessary Ensure free operation Inspect condition and pressure Inspect, ensure fastener tightness Inspect, ensure tightness Ensure proper levels Ensure proper level Inspect for leaks Ensure proper...
Owners Manual
Page 68
... are adding to maintain stable driving conditions. Unsecured loads can alter vehicle handling and may be seated in a passenger seat with moving components. Avoid terrain or situations that extend over rough or hilly terrain, reduce speed and cargo to the vehicle, include the weight of the operator, passenger, accessories and loads in loss of control of the vehicle. Vehicle should never exceed 10 MPH (16 km...
... are adding to maintain stable driving conditions. Unsecured loads can alter vehicle handling and may be seated in a passenger seat with moving components. Avoid terrain or situations that extend over rough or hilly terrain, reduce speed and cargo to the vehicle, include the weight of the operator, passenger, accessories and loads in loss of control of the vehicle. Vehicle should never exceed 10 MPH (16 km...
Owners Manual
Page 69
.../h) in hard-pulling terrain, such as possible in neutral. If towing a disabled vehicle is not recommended. For stability on a trailer or flatbed with all four wheels off the ground. Towing a RZR Towing this manual. See page 130. OPERATION Hauling Cargo Your POLARIS vehicle has been designed to carry or tow a specific capacity. See page 129. Reduce speed and allow a greater distance for braking when towing or carrying cargo.
.../h) in hard-pulling terrain, such as possible in neutral. If towing a disabled vehicle is not recommended. For stability on a trailer or flatbed with all four wheels off the ground. Towing a RZR Towing this manual. See page 130. OPERATION Hauling Cargo Your POLARIS vehicle has been designed to carry or tow a specific capacity. See page 129. Reduce speed and allow a greater distance for braking when towing or carrying cargo.
Owners Manual
Page 70
... the vehicle. 6. Do not tow more than the recommended weight for the vehicle. Towing improperly can alter vehicle handling and may lose control of control or brake instability. See the towing capacity chart below and the specifications charts beginning on the towing bracket. 2. OPERATION Towing Loads WARNING! Towing a trailer increases braking distance. 4. Attach a trailer to any other location or you may cause loss of control or brake instability. Total Towed Load Weight (Level Ground) 1500...
... the vehicle. 6. Do not tow more than the recommended weight for the vehicle. Towing improperly can alter vehicle handling and may lose control of control or brake instability. See the towing capacity chart below and the specifications charts beginning on the towing bracket. 2. OPERATION Towing Loads WARNING! Towing a trailer increases braking distance. 4. Attach a trailer to any other location or you may cause loss of control or brake instability. Total Towed Load Weight (Level Ground) 1500...
Owners Manual
Page 118
... rotation. Elevate the side of the vehicle by model) Valve Stem 3. Remove the wheel. Right Rear Wheel (type varies by placing a suitable stand under the frame. 5. Torque the wheel nuts to the ground. 5. MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. Loosen the wheel nuts slightly. Wheel Installation 1. Your POLARIS dealer can result in PARK. 2. Place the wheel in PARK. Carefully lower the vehicle to specification. Stop the engine. Always ensure that have a cotter pin...
... rotation. Elevate the side of the vehicle by model) Valve Stem 3. Remove the wheel. Right Rear Wheel (type varies by placing a suitable stand under the frame. 5. Torque the wheel nuts to the ground. 5. MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. Loosen the wheel nuts slightly. Wheel Installation 1. Your POLARIS dealer can result in PARK. 2. Place the wheel in PARK. Carefully lower the vehicle to specification. Stop the engine. Always ensure that have a cotter pin...
Owners Manual
Page 132
Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Towing Capacity Hitch Tongue Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension RZR 900/EPS Trail: 1971 lbs. (894 kg) XC: 2070 lbs. (939 kg) RZR 900/EPS Trail: 1150 lbs. (521.6 kg) XC: 1249 lbs. (566.5 kg) 2300 lbs. (1043 kg...
Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Towing Capacity Hitch Tongue Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension RZR 900/EPS Trail: 1971 lbs. (894 kg) XC: 2070 lbs. (939 kg) RZR 900/EPS Trail: 1150 lbs. (521.6 kg) XC: 1249 lbs. (566.5 kg) 2300 lbs. (1043 kg...
Owners Manual
Page 134
SPECIFICATIONS RZR S 900 / RZR S 900 EPS Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Towing Capacity Hitch Tongue Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2025 lbs. (918 kg) 1204 lbs. (546 kg) 2300 lbs. (1043 kg) ...
SPECIFICATIONS RZR S 900 / RZR S 900 EPS Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Towing Capacity Hitch Tongue Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2025 lbs. (918 kg) 1204 lbs. (546 kg) 2300 lbs. (1043 kg) ...
Owners Manual
Page 136
SPECIFICATIONS RZR 4 900 EPS Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Towing Capacity Hitch Tongue Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2442 lbs. (1107.7 kg) 1476 lbs. (669.5 kg) 2700 lbs. (1225 kg) per OSHA ...
SPECIFICATIONS RZR 4 900 EPS Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Towing Capacity Hitch Tongue Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2442 lbs. (1107.7 kg) 1476 lbs. (669.5 kg) 2700 lbs. (1225 kg) per OSHA ...
Owners Manual
Page 145
...POLARIS Servicing Dealer to perform warranty service. This policy does not apply to products registered to government officials or military personnel on assignment outside the country where your product was purchased, Warranty and Service Bulletin repairs may be authorized to perform the warranty repair. WARRANTY How To Obtain Warranty Service If your vehicle requires warranty service... of the Warranty Registration Form to Safety Bulletins. 143 When requesting warranty service you must nonetheless register your product under your name and address with a local POLARIS dealer in order...
...POLARIS Servicing Dealer to perform warranty service. This policy does not apply to products registered to government officials or military personnel on assignment outside the country where your product was purchased, Warranty and Service Bulletin repairs may be authorized to perform the warranty repair. WARRANTY How To Obtain Warranty Service If your vehicle requires warranty service... of the Warranty Registration Form to Safety Bulletins. 143 When requesting warranty service you must nonetheless register your product under your name and address with a local POLARIS dealer in order...
Owners Manual
Page 147
... the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for your vehicle. EPA Emissions Limited Warranty This emissions limited warranty is extended for off road vehicles 100cc or greater emissions-certified vehicles starts on the vehicle as the standard factory warranty that at the time it conforms with applicable...
... the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for your vehicle. EPA Emissions Limited Warranty This emissions limited warranty is extended for off road vehicles 100cc or greater emissions-certified vehicles starts on the vehicle as the standard factory warranty that at the time it conforms with applicable...
Owners Manual
Page 152
... Axle Nut Torque ...115 C Cab Doors ...36 Cab Frame, ROPS ...37 Cap, Fuel ...32 Cargo ...66-67 Cargo Box Access Panel ...32 Changing Gears ...36 Chart, Periodic Maintenance ...81-85 Check Engine Indicator ...48 Cleaning and Storage...125-129 Cleaning the Air Filter...106 Cleaning the Exhaust System ...107 Cleaning the Spark Arrestor ...107 Clothing ...9 Clutching RZR 900/RZR 900 EPS ...131 RZR S 900/RZR S 900 EPS ...133 RZR 4 900 EPS...135 Component Locations ...25 Condition, Spark Plugs ...97 Coolant...
... Axle Nut Torque ...115 C Cab Doors ...36 Cab Frame, ROPS ...37 Cap, Fuel ...32 Cargo ...66-67 Cargo Box Access Panel ...32 Changing Gears ...36 Chart, Periodic Maintenance ...81-85 Check Engine Indicator ...48 Cleaning and Storage...125-129 Cleaning the Air Filter...106 Cleaning the Exhaust System ...107 Cleaning the Spark Arrestor ...107 Clothing ...9 Clutching RZR 900/RZR 900 EPS ...131 RZR S 900/RZR S 900 EPS ...133 RZR 4 900 EPS...135 Component Locations ...25 Condition, Spark Plugs ...97 Coolant...
Owners Manual
Page 153
... Engine Access Panel ...32 Engine Break-In ...49-50 Engine Fogging...128 Engine Oil ...88-91 Engine Starting ...53 Engine Stopping ...53 EPS ...28 Equipment Modifications ...24 Error Codes, Engine ...48 Etiquette, Trail Riding ...54 Exhaust Cleaning ...107 Exhaust Emission Control System . . 80 Exhaust System Warning ...107 Eye Protection...9 F Fuel Cap ...32 Fuel Safety ...22 Fuel Stabilizer ...127 Fuel Tank Filler Cap ...32 Fuse/Relay Center...98 G Gap, Spark Plug ...96 Gasoline Handling ...22 Gear Selector ...36 Gearcase Capacities ...96 Gearcase Oil Demand Drive...
... Engine Access Panel ...32 Engine Break-In ...49-50 Engine Fogging...128 Engine Oil ...88-91 Engine Starting ...53 Engine Stopping ...53 EPS ...28 Equipment Modifications ...24 Error Codes, Engine ...48 Etiquette, Trail Riding ...54 Exhaust Cleaning ...107 Exhaust Emission Control System . . 80 Exhaust System Warning ...107 Eye Protection...9 F Fuel Cap ...32 Fuel Safety ...22 Fuel Stabilizer ...127 Fuel Tank Filler Cap ...32 Fuse/Relay Center...98 G Gap, Spark Plug ...96 Gasoline Handling ...22 Gear Selector ...36 Gearcase Capacities ...96 Gearcase Oil Demand Drive...
Owners Manual
Page 155
..., Battery ...122 Storage, Covers ...128 Storage, Fluid Levels ...127 Storage, Oil and Filter...127 Storage, Removal ...129 Suspension Settings RZR 900 ...111 RZR S/RZR XC/RZR 4 ...112-114 S Switches AWD Switch ...27, 38 Headlight Switch ...27 Ignition ...26 Mode Button ...40 T Tachometer ...46 Taillight...117 Throttle Pedal ...37 Tire Tread Depth...115 Tires ...115-116 Torque, Axle Nuts ...115 Torque, Spark Plug ...96 Torque, Wheel Nut ...115 Towing a RZR ...67 Towing Loads ...68 Towing Speed ...68 Trail Etiquette ...54 Trailer Hitch...
..., Battery ...122 Storage, Covers ...128 Storage, Fluid Levels ...127 Storage, Oil and Filter...127 Storage, Removal ...129 Suspension Settings RZR 900 ...111 RZR S/RZR XC/RZR 4 ...112-114 S Switches AWD Switch ...27, 38 Headlight Switch ...27 Ignition ...26 Mode Button ...40 T Tachometer ...46 Taillight...117 Throttle Pedal ...37 Tire Tread Depth...115 Tires ...115-116 Torque, Axle Nuts ...115 Torque, Spark Plug ...96 Torque, Wheel Nut ...115 Towing a RZR ...67 Towing Loads ...68 Towing Speed ...68 Trail Etiquette ...54 Trailer Hitch...