Owners Manual
Page 6
... as a passenger in this vehicle. Understand all product labels. • Always use this manual and all safety warnings, precautions and operating procedures before operating the vehicle. A collision or rollover can result in this vehicle. Keep this owner's manual and review the safety DVD that came with drugs or alcohol, as cars, trucks or other vehicles, such as these conditions impair judgment and reduce operator reaction time. 4 You...
... as a passenger in this vehicle. Understand all product labels. • Always use this manual and all safety warnings, precautions and operating procedures before operating the vehicle. A collision or rollover can result in this vehicle. Keep this owner's manual and review the safety DVD that came with drugs or alcohol, as cars, trucks or other vehicles, such as these conditions impair judgment and reduce operator reaction time. 4 You...
Owners Manual
Page 13
... use cab nets and/or doors. • Each rider must be able to sit with back against seat, feet flat on the floor, and hands on flat, open areas. LOCATE AND READ OWNER'S MANUAL. Rollovers have caused • Avoid sidehilling (riding across slopes). When vehicle is stationary and at idle. SAFETY Safety Labels and Locations Payload Warning/Shift Caution WARNING XP 900 XP 900 CA CREW 900 CREW 900...
... use cab nets and/or doors. • Each rider must be able to sit with back against seat, feet flat on the floor, and hands on flat, open areas. LOCATE AND READ OWNER'S MANUAL. Rollovers have caused • Avoid sidehilling (riding across slopes). When vehicle is stationary and at idle. SAFETY Safety Labels and Locations Payload Warning/Shift Caution WARNING XP 900 XP 900 CA CREW 900 CREW 900...
Owners Manual
Page 14
...) REAR 12 (83) 875 lbs. (397 kg) MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO AND NONFACTORY INSTALLED ACCESSORIES Read Operation and Maintenance Manual for and remove debris inside and around clutch and vent system when replacing belt. Load/Passenger/Tire Pressure Warning IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH. • Reduce speed and allow greater distance for braking when...
...) REAR 12 (83) 875 lbs. (397 kg) MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO AND NONFACTORY INSTALLED ACCESSORIES Read Operation and Maintenance Manual for and remove debris inside and around clutch and vent system when replacing belt. Load/Passenger/Tire Pressure Warning IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH. • Reduce speed and allow greater distance for braking when...
Owners Manual
Page 27
.... Move the rocker switch to the center position to the winch. Turn the key to the START position to spool line out from the dash storage area. FEATURES AND CONTROLS Switches Winch Switch Press the top of the rocker switch to engage the electric starter. Electrical circuits are located on . OFF ON START The engine is a three-position, key-operated switch. Electrical circuits are on the control panel. Press the bottom...
.... Move the rocker switch to the center position to the winch. Turn the key to the START position to spool line out from the dash storage area. FEATURES AND CONTROLS Switches Winch Switch Press the top of the rocker switch to engage the electric starter. Electrical circuits are located on . OFF ON START The engine is a three-position, key-operated switch. Electrical circuits are on the control panel. Press the bottom...
Owners Manual
Page 32
... warnings and towing capacities outlined on this manual to 10% ethanol can assure occupant protection in the event of the vehicle near the driver's seat. Vehicle rollover could occur. Always follow all safe operating practices outlined in this vehicle meets OSHA 1928.53 rollover performance requirements. Always avoid operating in a manner that could result in any way. FEATURES AND CONTROLS Fuel Cap The fuel tank filler cap...
... warnings and towing capacities outlined on this manual to 10% ethanol can assure occupant protection in the event of the vehicle near the driver's seat. Vehicle rollover could occur. Always follow all safe operating practices outlined in this vehicle meets OSHA 1928.53 rollover performance requirements. Always avoid operating in a manner that could result in any way. FEATURES AND CONTROLS Fuel Cap The fuel tank filler cap...
Owners Manual
Page 39
... (lights, cooling fan, accessories) is engaged. 9. See page 38 for resetting instructions. 7. This indicator illuminates when 4X4 is applied. All segments including the fuel icon will flash. Under / Over Voltage - See page 38 for resetting instructions. 8. 4X4 Indicator - Turf Mode Indicator - H = High Gear L = Low Gear N = Neutral R = Reverse Gear P = Park -- = Gear Signal Error (or shifter between gears) 2. See your dealer. Gear Indicator - Clock - Service Indicator - FEATURES AND CONTROLS Instrument Cluster...
... (lights, cooling fan, accessories) is engaged. 9. See page 38 for resetting instructions. 7. This indicator illuminates when 4X4 is applied. All segments including the fuel icon will flash. Under / Over Voltage - See page 38 for resetting instructions. 8. 4X4 Indicator - Turf Mode Indicator - H = High Gear L = Low Gear N = Neutral R = Reverse Gear P = Park -- = Gear Signal Error (or shifter between gears) 2. See your dealer. Gear Indicator - Clock - Service Indicator - FEATURES AND CONTROLS Instrument Cluster...
Owners Manual
Page 43
... the clutch air duct and from the engine compartment. Careful treatment of a new engine will damage close-fitted engine parts. Review the fuel warnings on the daily pre-ride inspection checklist. Drive slowly at slower speeds during the breakin period as a proper break-in more efficient performance and longer life for extended periods during the first three hours of this manual. Pull only light...
... the clutch air duct and from the engine compartment. Careful treatment of a new engine will damage close-fitted engine parts. Review the fuel warnings on the daily pre-ride inspection checklist. Drive slowly at slower speeds during the breakin period as a proper break-in more efficient performance and longer life for extended periods during the first three hours of this manual. Pull only light...
Owners Manual
Page 54
....1 kg) Maximum Towing Speed 10 MPH (16 km/h) 10 MPH (16 km/h) RANGER XP 900 RANGER CREW 900 Belt Life To extend belt life, use the lowest gear possible when hauling or towing heavy cargo. Towing a RANGER Towing this vehicle is unavoidable, place the disabled vehicle's transmission in wet, muddy conditions will increase the chance of drive belt burning. Tow the shortest distance possible. See the towing capacity chart below and the specifications charts beginning...
....1 kg) Maximum Towing Speed 10 MPH (16 km/h) 10 MPH (16 km/h) RANGER XP 900 RANGER CREW 900 Belt Life To extend belt life, use the lowest gear possible when hauling or towing heavy cargo. Towing a RANGER Towing this vehicle is unavoidable, place the disabled vehicle's transmission in wet, muddy conditions will increase the chance of drive belt burning. Tow the shortest distance possible. See the towing capacity chart below and the specifications charts beginning...
Owners Manual
Page 56
Always switch to AWD while the rear wheels have traction or are spinning, release the throttle before getting into low gear and drive forward. 5. Stop completely. 4. Shift into conditions where front wheel drive may be turned on page 56. If the front gearcase remains locked after turning the AWD switch off while the front hubs are spinning may cause severe drive shaft and clutch damage. OPERATION All Wheel Drive/Rear Differential System If your...
Always switch to AWD while the rear wheels have traction or are spinning, release the throttle before getting into low gear and drive forward. 5. Stop completely. 4. Shift into conditions where front wheel drive may be turned on page 56. If the front gearcase remains locked after turning the AWD switch off while the front hubs are spinning may cause severe drive shaft and clutch damage. OPERATION All Wheel Drive/Rear Differential System If your...
Owners Manual
Page 64
... vehicle's engine run down the battery on the winch cable. Always release the tension on the winch. B. Re-engage the clutch on the winch cable before repositioning the damper. Select the proper vehicle gear to ensure safe winch use straps, chains or other soft, dense object. Shift to you. Vehicle ... limb can be in motion to "shock" load the winch cable in this manual. On a long pull, it may result. See the Shock Loading section on the stuck vehicle. C. Never attempt to a suspension component, brush guard, bumper or cargo rack. Instead, attach the winch to the...
... vehicle's engine run down the battery on the winch cable. Always release the tension on the winch. B. Re-engage the clutch on the winch cable before repositioning the damper. Select the proper vehicle gear to ensure safe winch use straps, chains or other soft, dense object. Shift to you. Vehicle ... limb can be in motion to "shock" load the winch cable in this manual. On a long pull, it may result. See the Shock Loading section on the stuck vehicle. C. Never attempt to a suspension component, brush guard, bumper or cargo rack. Instead, attach the winch to the...
Owners Manual
Page 71
...; Perform these services. 69 MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) 6M 6M 6M 6M 6M 6M 6M 12 M 12 M 12 M Hours Calendar D Throttle pedal Throttle body air intake ducts/ flange Drive belt Cooling system (if applicable) Ź Radiator (if applicable) Ź Oil lines, fasteners Ź Engine oil and filter change Ź Front gearcase oil Ź Transmission oil D Fuel system 50 H 50 H 50 H 50 H 50 H 50 H 100 H 100 H 100 H 100 H Miles...
...; Perform these services. 69 MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) 6M 6M 6M 6M 6M 6M 6M 12 M 12 M 12 M Hours Calendar D Throttle pedal Throttle body air intake ducts/ flange Drive belt Cooling system (if applicable) Ź Radiator (if applicable) Ź Oil lines, fasteners Ź Engine oil and filter change Ź Front gearcase oil Ź Transmission oil D Fuel system 50 H 50 H 50 H 50 H 50 H 50 H 100 H 100 H 100 H 100 H Miles...
Owners Manual
Page 90
... and on the wheel hub. Carefully lower the vehicle to specification. Stop the engine. Clean these areas thoroughly. Remove the wheel nuts and washers. Always ensure that have a cotter pin installed. Your POLARIS dealer can result in PARK. WARNING! Position the vehicle on the tire point toward forward rotation. Clean Often 88 MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. 5. Remove the wheel. Power Steering Unit If your model is toward the...
... and on the wheel hub. Carefully lower the vehicle to specification. Stop the engine. Clean these areas thoroughly. Remove the wheel nuts and washers. Always ensure that have a cotter pin installed. Your POLARIS dealer can result in PARK. WARNING! Position the vehicle on the tire point toward forward rotation. Clean Often 88 MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. 5. Remove the wheel. Power Steering Unit If your model is toward the...
Owners Manual
Page 91
.... Oil from the wiring harness. Allow lamps to cool before each ride. 1. Turn the ignition switch to remove it. 3. Brake Lights When the brake pedal is replaced. Headlight and taillight lenses become dirty during normal operation. Hot components can result in low light conditions until the headlight is depressed, the brake light comes on the wiring. 2. Be sure to pull on the connector, not on . Reinstall the harness assembly into...
.... Oil from the wiring harness. Allow lamps to cool before each ride. 1. Turn the ignition switch to remove it. 3. Brake Lights When the brake pedal is replaced. Headlight and taillight lenses become dirty during normal operation. Hot components can result in low light conditions until the headlight is depressed, the brake light comes on the wiring. 2. Be sure to pull on the connector, not on . Reinstall the harness assembly into...
Owners Manual
Page 100
... Load* Overall Length Overall Width Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension Lubrication System 98 Rollover Protection System (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. SPECIFICATIONS RANGER XP 900 Maximum Weight Capacity (including operator, passenger, cargo, non-factory installed accessories) Dry Weight 1500 lbs. (681...
... Load* Overall Length Overall Width Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension Lubrication System 98 Rollover Protection System (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. SPECIFICATIONS RANGER XP 900 Maximum Weight Capacity (including operator, passenger, cargo, non-factory installed accessories) Dry Weight 1500 lbs. (681...
Owners Manual
Page 102
... W @ 3000 RPM 10.5:1 Electric Electronic fuel injection Electronic XG4YCX / 0.7-0.8 mm Dual A-arm w/10 in. (25.4 cm) of travel Independent w/10 in. (25.4 cm) of travel Wet Sump 100 SPECIFICATIONS RANGER CREW 900 Maximum Weight Capacity Dry Weight Test GVW - Rollover Protection System (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Cargo Box Load* Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min.
... W @ 3000 RPM 10.5:1 Electric Electronic fuel injection Electronic XG4YCX / 0.7-0.8 mm Dual A-arm w/10 in. (25.4 cm) of travel Independent w/10 in. (25.4 cm) of travel Wet Sump 100 SPECIFICATIONS RANGER CREW 900 Maximum Weight Capacity Dry Weight Test GVW - Rollover Protection System (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Cargo Box Load* Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min.
Owners Manual
Page 110
... POLARIS dealer that sells the same line as proof of residence. however, you may be authorized to perform the warranty repair. WARRANTY How To Obtain Warranty Service If your vehicle requires warranty service, you must present your copy of the Warranty ...POLARIS Servicing Dealer. You should warranty register your product at a local POLARIS dealer in your new country immediately after you move to POLARIS in your product. When requesting warranty service you should take it to ensure that you receive safety information and notices regarding your product to Safety...
... POLARIS dealer that sells the same line as proof of residence. however, you may be authorized to perform the warranty repair. WARRANTY How To Obtain Warranty Service If your vehicle requires warranty service, you must present your copy of the Warranty ...POLARIS Servicing Dealer. You should warranty register your product at a local POLARIS dealer in your new country immediately after you move to POLARIS in your product. When requesting warranty service you should take it to ensure that you receive safety information and notices regarding your product to Safety...
Owners Manual
Page 111
... emissions warranty period is extended for warranty or service bulletin coverage of any warranty issues. This emissions limited warranty covers components whose failure increases the vehicle's regulated emissions, and it to fail to resolve any kind, other than 100cc emissions-certified vehicles starts on the vehicle as the standard factory warranty that at the time it is first purchased, this warranty is the responsibility of the vehicle owner. This...
... emissions warranty period is extended for warranty or service bulletin coverage of any warranty issues. This emissions limited warranty covers components whose failure increases the vehicle's regulated emissions, and it to fail to resolve any kind, other than 100cc emissions-certified vehicles starts on the vehicle as the standard factory warranty that at the time it is first purchased, this warranty is the responsibility of the vehicle owner. This...
Owners Manual
Page 115
... Gearcase Specifications ...73 Periodic Maintenance...67-69 Check Engine Indicator ...40 Cleaning and Storage ...94-96 Clothing ...9 Clutching...99, 101 Component Locations ...21 Console ...22 Coolant Level, Overflow Bottle (Coolant) ...77 Coolant Level, Radiator ...77 Coolant, Adding or Changing ...76 Cooling Fan...76 Cooling System...76-77 Crankcase Emission Control System ...66 F Fan, Cooling ...Filter Cleaning, Air ...Filter Systems ...Filter, Air ...Fluid, Brake ...Fluid Change Engine Oil ...71-72 Front Gearcase ...74 Main Gearcase ...73 Transmission ...73 Fluid Level Engine Oil ...71...
... Gearcase Specifications ...73 Periodic Maintenance...67-69 Check Engine Indicator ...40 Cleaning and Storage ...94-96 Clothing ...9 Clutching...99, 101 Component Locations ...21 Console ...22 Coolant Level, Overflow Bottle (Coolant) ...77 Coolant Level, Radiator ...77 Coolant, Adding or Changing ...76 Cooling Fan...76 Cooling System...76-77 Crankcase Emission Control System ...66 F Fan, Cooling ...Filter Cleaning, Air ...Filter Systems ...Filter, Air ...Fluid, Brake ...Fluid Change Engine Oil ...71-72 Front Gearcase ...74 Main Gearcase ...73 Transmission ...73 Fluid Level Engine Oil ...71...
Owners Manual
Page 116
... H Hauling Cargo ...51 Headlight Beam Adjustment ...90 Headlight Lamp Replacement ...89 Helmet ...8 Hitch ...30 Hitch Weight ...52 Hood Latches ...30 I Ignition Switch...25 Indicator Lamps ...36 Inspection, Pre-Ride ...42 Instrument Cluster ...35-40 Intake Screens ...82 Interference, Electromagnetic ...66 K Key, Periodic Maintenance Chart ...67 L Lamp Replacement, Headlight ...89 Light Switch...24 Lights ...89-90 Load Capacity ...51 Lubrication Recommendations ...70 R Radiator ...76 Radiator Coolant Level ...77 Rear Suspension Adjustment...86 Rear Window Panel (if equipped) ...34 Receiver...
... H Hauling Cargo ...51 Headlight Beam Adjustment ...90 Headlight Lamp Replacement ...89 Helmet ...8 Hitch ...30 Hitch Weight ...52 Hood Latches ...30 I Ignition Switch...25 Indicator Lamps ...36 Inspection, Pre-Ride ...42 Instrument Cluster ...35-40 Intake Screens ...82 Interference, Electromagnetic ...66 K Key, Periodic Maintenance Chart ...67 L Lamp Replacement, Headlight ...89 Light Switch...24 Lights ...89-90 Load Capacity ...51 Lubrication Recommendations ...70 R Radiator ...76 Radiator Coolant Level ...77 Rear Suspension Adjustment...86 Rear Window Panel (if equipped) ...34 Receiver...
Owners Manual
Page 117
...Covers ...96 Storage, Fluid Levels ...96 Storage, Oil and Filter...95 Storage, Removal ...97 Suspension Adjustment, Rear ...86 Switches ...23-27 AWD Drive Mode Switch ...24, 56 AWD Switch ...24 AWD Switches...24 Cab Heater Switches ...26 Differential Lock Switch ...24 Ignition Switch...25 Light Switch...24 Mode Button ...35 Remote Winch Switch ...25 Seat Heater Switches ...25 Windshield Washer Switch ...27 Windshield Wiper Switch ...27 T Tachometer ...39 Throttle Pedal ...28 Tilt Steering ...28 Tire Tread Depth...87 Tires ...87-88 Torque, Axle Nuts ...87 Torque, Spark Plug ...75 Torque, Wheel...
...Covers ...96 Storage, Fluid Levels ...96 Storage, Oil and Filter...95 Storage, Removal ...97 Suspension Adjustment, Rear ...86 Switches ...23-27 AWD Drive Mode Switch ...24, 56 AWD Switch ...24 AWD Switches...24 Cab Heater Switches ...26 Differential Lock Switch ...24 Ignition Switch...25 Light Switch...24 Mode Button ...35 Remote Winch Switch ...25 Seat Heater Switches ...25 Windshield Washer Switch ...27 Windshield Wiper Switch ...27 T Tachometer ...39 Throttle Pedal ...28 Tilt Steering ...28 Tire Tread Depth...87 Tires ...87-88 Torque, Axle Nuts ...87 Torque, Spark Plug ...75 Torque, Wheel...