2016 Polaris Ranger Crew 900 Problems and Repair Information
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Popular 2016 Polaris Ranger Crew 900 Manual Pages
Owners Manual - Page 2
WARNING
Read, understand, and follow the safety precautions could result in this manual and on all product labels.
WARNING
The engine exhaust from this QR code with your Polaris vehicle, scan this product contains chemicals known to the State of California to follow all of the instructions and safety precautions in serious injury or...
Owners Manual - Page 3
... your service needs during, and after, the warranty period.
1 Many years of experience have gone into the engineering, design, and development of utility and recreational products. Your POLARIS dealership can be sure to follow the instructions and recommendations in the world today.
Your manual contains instructions for minor maintenance, but information about major repairs is...
Owners Manual - Page 13
...(582 kg)
CAUTION To avoid transmission damage, shift only when vehicle is stopped, place shift in traction and terrain. If you think or feel the vehicle may tip or roll, reduce ...your risk of injury: • Keep a firm grip on the steering wheel or hand holds and brace yourself. • Do not put any reason. LOCATE AND READ OWNER'S MANUAL. When vehicle...
Owners Manual - Page 14
... Warning
12 RANGER XP
MAXIMUM CARGO BOX LOAD TIRE PRESSURE IN PSI (KPa)
4x4
4x4 CA
CREW
CA CREW
MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGERS, CARGO AND ACCESSORIES Read Operation and Maintenance Manual for more detailed loading information. SAFETY
Safety Labels and Locations
Load/Passenger/Tire Pressure Warning
WARNING • Never carry passengers in...
Owners Manual - Page 17
... purpose of flame or sparks. The POLARIS limited warranty on your POLARIS vehicle will be properly distributed and securely attached. Equipment Modifications
Do not install any non-POLARIS approved accessory or modify the vehicle for fuel safety warnings. • Always remove the ignition key when the vehicle is not in PARK before getting out of 16...
Owners Manual - Page 21
... Never apply engine power. • Apply the brakes gradually until the vehicle is lost: • Apply the brakes. • Place the transmission in reverse and slowly allow the vehicle to roll ... rollover. Always follow proper procedures for climbing hills as described in this owner's manual.
Never turn at sharp angles. Practice turning at faster speeds.
Travel slowly and...
Owners Manual - Page 24
...transmission function.
Tip: Maintaining shift linkage adjustment is idling, move the lever to the desired gear. High gear is intended for any of drive belt burning. When the engine...surfaces with the engine speed above idle or while the vehicle is moving could cause transmission damage. Gear ...22 Always shift when the vehicle is stationary and the engine is the primary driving range ...
Owners Manual - Page 32
... warnings and towing capacities outlined on this manual to 10% ethanol can assure occupant protection in the event of a rollover. No device can be used.
Always avoid operating in vehicle rollover. NOTICE: Never use fuel blends with a minimum pump octane number of the vehicle near the driver's seat. Engine damage could result in a manner that could...
Owners Manual - Page 43
.... See page 78.
41
Careful treatment of a new engine will result in the clutches and belt by operating at slower speeds during the break-in period. Perform the following procedures carefully. Fill the fuel tank with vehicle operation and handling. 4. Review the fuel warnings on the daily pre-ride inspection checklist. Add the recommended oil...
Owners Manual - Page 50
... obstacles. 4.
WARNING! The large tires on your vehicle becomes immersed or is required before entering water. 2. NOTICE: If your RANGER may cause the vehicle to your dealer for service at the same time. Determine water depths and current before starting the engine, perform the service outlined on page 67, and take the vehicle to your dealer before starting...
Owners Manual - Page 69
... the Clean Air Act if a part supplied by federal law.
Improperly performing the procedures marked with a "D" could result in the safest, most reliable condition. Careful periodic maintenance will help keep your vehicle in component failure and lead to the oil level. Tip: Service and adjustments are available from your dealer
Maintenance Chart Key
Ź...
Owners Manual - Page 70
...; Brake pad wear D Battery Fuel System Ź Demand drive fluid (extreme use) Ź Demand drive fluid (front gearcase) (if equipped) Ź Transmission oil Ź Engine oil change Lubricate all services at whichever maintenance interval is subjected to extreme use . Perform a break-in oil level check Perform a break-in oil level check Perform a break-in oil change (break...
Owners Manual - Page 71
...Engine oil and filter change Ź Front gearcase oil Ź Transmission oil D Fuel system 50 H 50 H 50 H 50 H 50 H 50 H 100 H 100 H 100 H 100 H Miles...Inspect for leaks at fill cap, fuel lines/rail and fuel pump; apply dielectric grease to connectors ...; replace as needed 1000 (1600) Inspect for vehicles subjected to water, mud, etc. 1000 (1600...M
Ź Perform these services.
69
Owners Manual - Page 80
...the following responsibilities for your dealer as outlined in the owner's manual. • This PVT system is securely in neutral. 2. Belt...debris from the duct and from the clutch and engine compartments when replacing the belt. Do not install ...prevent vehicle movement.
Place the transmission in place during operation. MAINTENANCE
POLARIS Variable Transmission (PVT) System
WARNING
Failure...
Owners Manual - Page 82
... cover to extend the life of the belt over the driving clutch. MAINTENANCE
POLARIS Variable Transmission (PVT) System
Belt Replacement/Debris Removal
9. Tip: Belt slip is responsible for signs ... appear to 4-5 ft. Remove all clutch cover screws. Torque to be damaged, your vehicle requires prompt service. Remove all debris wrapped in the belt. Route the belt over the suspension. 15....
Owners Manual - Page 97
... for 15-20 minutes to allow the stabilizer to run for the recommended amount. Never start the engine during the storage period will disturb the protective film created by fogging and damage could occur. Air Filter / Air Box 1.
Stabilize the Fuel 1. Clean the Exterior Make any necessary repairs and clean the vehicle as recommended.
Owners Manual - Page 109
...cause engine damage. Damage or failure resulting from the use of vacation or personal time. THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS' OPTION, REPAIR OR...mileage, transportation costs, hotels, meals, shipping or handling fees, product pick-up or delivery, replacement rentals, loss of product use, loss of profits, or loss of POLARIS engine oil. 2. THE IMPLIED WARRANTY...
Owners Manual - Page 111
... warranty or service bulletin coverage of any kind, other warranty terms will continue to be covered by this emissions-certified vehicle is designed, built and equipped so it conforms with your vehicle. This EPA emissions warranty period is extended for your dealer to resolve any engine parts related to the following systems:
• Air-induction system • Fuel...
Owners Manual - Page 112
... any questions regarding your vehicle. This limited warranty excludes failures not caused by an aftermarket parts manufacturer reduces the effectiveness of this limited emissions warranty offered by fire, explosions or other part whose failure will increase emissions without significantly degrading engine/equipment performance. Emission-related components also include any defective...
Owners Manual - Page 115
... Engaging AWD ...54 Engine Break-In ...41 Engine Fogging...96 Engine Oil...70-72 Engine Starting ...43 Engine Stopping ...43 EPS ...28 Equipment Modifications ...15 Error Codes, Engine ...40 Exhaust Emission Control System ...66 Exhaust System Warning ...83 Eye Protection...9
C
Cab Frame, ROPS...30 Cab Heater ...26 Cab Nets ...31 Cargo...51 Cargo Box, Dumping ...53 Chart Gearcase Specifications...
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