2002 Polaris Universal ATV Problems and Repair Information
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Free 2002 Polaris Universal ATV manuals!
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Popular 2002 Polaris Universal ATV Manual Pages
Owners Manual - Page 2
If you cannot locate this product contains chemicals known to the owner's manual on the next page. A card containing important safey information should be attached to cause cancer, birth defects or other reproductive harm. WARNING
The engine exhaust from this card, or if it has been removed, please call 1-800-342-3764 for assistance.
Owners Manual - Page 5
... experience in your door! Major repairs are available on our online store www.purepolaris.com. All Rights Reserved
Printed in the Polaris Service Manual and should be performed by a Factory Certified MSD (Master Service Dealer) Technician. Have your accessories and clothing delivered right to your service needs during, and after, the warranty period. Copyright 2001 Polaris...
Owners Manual - Page 14
... 1-800-638-2772, or Polaris at various mileage intervals. NOTE:
The addition of certain accessories including (but not limited to prevent unauthorized use to ) mowers, blades, tires, sprayers, or large racks may create a substantial safety hazard. S Always remove the ignition key when the vehicle is not in this manual. Additional Important Information... Familiarize yourself with...
Owners Manual - Page 21
...vehicle without the filter element will severely damage the engine. To prevent serious injury, do not operate vehicle with guard removed. Doing so can cause part failure, possible imbalance, and excessive engine RPM which can result in dusty conditions
(Under Seat)
D Specific... feet (5_ to 80_ F. See your Owner's Manual. Do not modify engine or clutch. Factory setting: 40_ to 27_ C.
Owners Manual - Page 39
..., following the procedure described in ATV overturning. See page 83.
36 never apply engine power. Apply the single-lever brake gradually. If you begin rolling backwards: Keep weight uphill; WHAT... CAN HAPPEN Could result in the Owner's Manual. HOW TO AVOID THE HAZARD Maintain steady speed when climbing a hill. If you lose all...
Owners Manual - Page 42
...Safety
WARNING
POTENTIAL HAZARD Operating this ATV with improper modifications. Always maintain proper tire pressure as described in the Owner's Manual Supplement for use of this ATV; WHAT CAN HAPPEN Improper installation of accessories or modification of accessories. or equivalent components designed for this vehicle. WARNING
POTENTIAL HAZARD Operating this ATV with improper...
Owners Manual - Page 47
... lever sticking during riding. Always check the lever for service repairs whenever throttle problems arise. Failure to the engine starting procedure on page 70 for correct choke and throttle settings during starting the engine and occasionally during riding and cause an accident. Throttle Lever
Engine speed and vehicle movement are controlled by pressing the throttle lever. Always...
Owners Manual - Page 52
... the handlebar. CONTROLS AND FEATURES
Controls
Engine Fuel and Oil System Fuel System
The fuel tank filler cap (1) is equipped with a minimum pump octane number of the front fender and has three positions: OFF: For vehicle storage and whenever transporting. RES: For reserve supply in -line fuel filter. Refer to "on reserve gas. Always return valve to your...
Owners Manual - Page 55
... unattended. Shifting gears with the engine speed above and forward of the engine recoil starter. and neutral. Always place the transmission in situations where you are operating below 7 miles per hour for specification. The transmission gear selector is located on the type of vehicle you experience any shifting problem see your Owner's Manual Supplement for extended periods of time...
Owners Manual - Page 56
.... Brake Start
This model also has a brake start feature that can only be started with the transmission in neutral, start the engine by engaging the starter. If it is in neutral. To activate, pull on the LH brake ... shift to the gear shift pedal illustrated on this page. CONTROLS AND FEATURES
Controls
Manual Shift
The engine can be on. Once the vehicle is difficult to find neutral.
Owners Manual - Page 63
The information in your Owner's Manual Supplement and in the on whenever the main switch (key) is equipped with ...the lights on your machine and their function. 1 Transmission Neutral (Green) 2 Transmission Reverse (Yellow) 3 Oil Warning (Red) On 2 cycle models, this light indicates a low oil level. 4 High Temp (Red) (Will light only if engine overheats) 5 All Wheel Drive (Red) (located ...
Owners Manual - Page 86
... maintaining body weight uphill. 7. Restart engine with transmission still in forward, release parking brake, and proceed slowly, controlling speed with the service brake, until ATV is pointing across the... parking brake while maintaining body weight uphill. 2. Loss of vehicle control or overturning of ATV. 4. While holding service brake, release parking brake lock and slowly allow ATV to roll...
Owners Manual - Page 93
... fluid level Check oil level; Item " Transmission Oil Level Battery Engine Counterbalance (400 Engines) " L J " Engine breather filter (4-cycle) Brake pad wear Hours or When Miles 20 hrs 20 hrs 20 hrs Monthly Monthly Monthly Remarks Inspect monthly; Please refer to your owner's manual supplement to determine if this applies to your vehicle. Check Level Daily;
Level/ Change...
Owners Manual - Page 97
Engine Oil (2-Cycle) 2.Engine OIl (4-Cycle) Lube Rec Polaris Injection Oil Method Fill oil tank. change every two years or 200 hours Change annually or at 100 hrs O'clock position. Transmission ...Gearcase Oil 80-90 Weight Gear Lube 6. See page 49. As required; See your owner's manual supplement for requirement. Frequency* As needed, when refueling
Polaris Add to 4 at 100 hours
3....
Owners Manual - Page 111
... are slow speed and less than 5 miles. In these cases, loosen the pump bleed screw one month, whichever comes first. See page 137 for thirty seconds to come into contact with the bleed screw loose. Severe use operation requires more frequent service. Throttle Cable Adjustment 250 and 400 Engines
Vehicles with Polaris injector oil. 2. Loosening...
Owners Manual - Page 148
.... Contact your dealer. 3. An engine loses approximately 3% of Polaris Accessories available for your dealer for engine horsepower loss during high altitude operation. Although this power cannot be regained, changes to the carburetor and drive system can be made to allow efficient operation. MAINTENANCE AND LUBRICATION
Adjustments
Carburetor Adjustments
If the vehicle is to be operated...
Owners Manual - Page 157
... to dry 2 out the PVT.
154 S Tighten the carburetor drain screw (1) or reinstall carburetor drain (2). S Turn the fuel valve to "OFF". MAINTENANCE AND LUBRICATION
Water Service
CAUTION
If your ATV becomes immersed, take it or not. Major engine damage can result if the machine is impossible to take it to your dealer for...
Owners Manual - Page 172
...engine at approximately 3--7 MPH). The belt will become more flexible and prevent belt burning. Fast, effective use fast, aggressive throttle application to 7 times.
Drive at low RPM/low ground speed. Use Low Range only. Shift the transmission... applying the park brake and perform the "K" turn as described on page 83 of control and vehicle overturn. TROUBLESHOOTING
Clutch Drive Belt...
Owners Manual - Page 178
When requesting warranty service you must take it to a Polaris dealer authorized to repair Polaris ATVs. Engine Oil 1. Never substitute or mix oil brands as serious engine damage and voiding of state or federal law, all other rights which vary from state to you use Polaris engine oil. 2. Always use your original selling dealer; Polaris suggests that...
Owners Manual - Page 179
... Main Switch ...43 Maintenance and Lubrication ...88-168 Maintenance Record ...100 Making Turns ...78 Manual Shift ...53 Noise Control System ...75 Oil Change ...108-116 Oil Change, Engine - 4 Strokes ...111 Oil Filter Change ...111 Oil Pump Adjustment ...106-107 Oil Pump Bleeding ...108 Oil System ...49-51, 126 Operation ...66-74 Operator Safety ...22...
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