Owners Manual
Page 14
... distributed and securely attached. Always maintain proper tire pressure as described in this manual. Polaris hereby informs you operate in reverse. Due to our concern for these modifications may change the handling characteristics of the vehicle; Reduce speed and follow the recommended maintenance program outlined in this manual for carrying cargo or pulling a trailer. SAFETY Key Safety Issues S Always be sure there are thoroughly inspected...
... distributed and securely attached. Always maintain proper tire pressure as described in this manual. Polaris hereby informs you operate in reverse. Due to our concern for these modifications may change the handling characteristics of the vehicle; Reduce speed and follow the recommended maintenance program outlined in this manual for carrying cargo or pulling a trailer. SAFETY Key Safety Issues S Always be sure there are thoroughly inspected...
Owners Manual
Page 23
... Eccentric Bolts: To 30 Ft. Adjust Freeplay to engage AWD if the rear wheels are spinning. PRINTED IN U.S.A. 7077185 OVERRIDE SWITCH Reverse Speed is controlled by the override switch. DE REMORQUE 386 KG. Loss of control or forward flipover may cause severe drive shaft and clutch damage. POIDS MAX. HITCH MAX. See your Owner's Manual. 7079780 TRAILER MAX WEIGHT: 1225 LBS. (556 KG) ON LEVEL GROUND 850...
... Eccentric Bolts: To 30 Ft. Adjust Freeplay to engage AWD if the rear wheels are spinning. PRINTED IN U.S.A. 7077185 OVERRIDE SWITCH Reverse Speed is controlled by the override switch. DE REMORQUE 386 KG. Loss of control or forward flipover may cause severe drive shaft and clutch damage. POIDS MAX. HITCH MAX. See your Owner's Manual. 7079780 TRAILER MAX WEIGHT: 1225 LBS. (556 KG) ON LEVEL GROUND 850...
Owners Manual
Page 46
... start or run " position and turn the main key switch clockwise past the "on . 2. Engine Stop Switch - NOTE: Both the main switch and the emergency engine stop switch shut off all electrical power to the "off " position. CONTROLS AND FEATURES Controls Engine Electrical Switches 3 1 2 WARNING Activating the override button while throttle is on " position. To obtain additional power while backing up, depress the override button. Release the key when the engine starts. NOTE: The override 3 switch...
... start or run " position and turn the main key switch clockwise past the "on . 2. Engine Stop Switch - NOTE: Both the main switch and the emergency engine stop switch shut off all electrical power to the "off " position. CONTROLS AND FEATURES Controls Engine Electrical Switches 3 1 2 WARNING Activating the override button while throttle is on " position. To obtain additional power while backing up, depress the override button. Release the key when the engine starts. NOTE: The override 3 switch...
Owners Manual
Page 52
... 10 mile (11.2 to "on reserve gas. Always return valve to 16 km) range on " position after refueling machine. 1 RES OFF ON Engine Fuel Safety/Fuel/Filter The Polaris ATV is equipped with a minimum pump octane number of 87 R+ M/2 octane. CONTROLS AND FEATURES Controls Engine Fuel and Oil System Fuel System The fuel tank filler cap (1) is located on the left side of the front fender and has three positions: OFF: For vehicle...
... 10 mile (11.2 to "on reserve gas. Always return valve to 16 km) range on " position after refueling machine. 1 RES OFF ON Engine Fuel Safety/Fuel/Filter The Polaris ATV is equipped with a minimum pump octane number of 87 R+ M/2 octane. CONTROLS AND FEATURES Controls Engine Fuel and Oil System Fuel System The fuel tank filler cap (1) is located on the left side of the front fender and has three positions: OFF: For vehicle...
Owners Manual
Page 55
... shifting problem see your Owner's Manual Supplement for extended periods of the engine recoil starter. The transmission selector lever has three or four positions: high forward; H N R L H N R H N R L P CAUTION To change gears, stop the vehicle and with the parking brake locked whenever the vehicle is important to define your machine's shift pattern. reverse; and neutral. Maintaining shift linkage adjustment is left unattended. Should you are operating below 7 miles per hour for specification...
... shifting problem see your Owner's Manual Supplement for extended periods of the engine recoil starter. The transmission selector lever has three or four positions: high forward; H N R L H N R H N R L P CAUTION To change gears, stop the vehicle and with the parking brake locked whenever the vehicle is important to define your machine's shift pattern. reverse; and neutral. Maintaining shift linkage adjustment is left unattended. Should you are operating below 7 miles per hour for specification...
Owners Manual
Page 58
... on hills or inclines whenever possible. Depress the gear shift pedal one stroke. Avoid turning at reduced speeds in conditions of reduced visibility such as fog, rain and darkness. 55 The reverse indicator light will come on the LH control. CONTROLS AND FEATURES Controls Shifting to Reverse With the ATV running and in neutral, hold the brake lever and push the Reverse/Override button on . Make...
... on hills or inclines whenever possible. Depress the gear shift pedal one stroke. Avoid turning at reduced speeds in conditions of reduced visibility such as fog, rain and darkness. 55 The reverse indicator light will come on the LH control. CONTROLS AND FEATURES Controls Shifting to Reverse With the ATV running and in neutral, hold the brake lever and push the Reverse/Override button on . Make...
Owners Manual
Page 61
... time the vehicle may remain in reverse, if Demand 4 Drive switch is moving. The Demand 4 Drive switch may cause severe drive shaft and hub damage. 58 CAUTION Do not switch on Demand 4 Drive if the rear wheels are 1 equipped with a unique, Polaris exclusive, Demand 4 Drive (AWD) system which is no limit to the length of Demand 4 Drive (AWD) in Demand 4 Drive. There is activated by a switch (1) on . CONTROLS AND FEATURES Features Exclusive AWD...
... time the vehicle may remain in reverse, if Demand 4 Drive switch is moving. The Demand 4 Drive switch may cause severe drive shaft and hub damage. 58 CAUTION Do not switch on Demand 4 Drive if the rear wheels are 1 equipped with a unique, Polaris exclusive, Demand 4 Drive (AWD) system which is no limit to the length of Demand 4 Drive (AWD) in Demand 4 Drive. There is activated by a switch (1) on . CONTROLS AND FEATURES Features Exclusive AWD...
Owners Manual
Page 72
... 20 hours or 200 miles. 69 Vary the throttle positions. Drive slowly at sustained idle. 5. Pull only light loads. 7. Never substitute or mix oil brands. Check oil reservoir level indicated on page 66. 6. CAUTION Use only Polaris Premium 4 All Season synthetic oil, or API certified "SH" oil. Fill fuel tank with vehicle operation and handling. 4. OPERATION Break-In Period 4-Cycle Engines The break in period...
... 20 hours or 200 miles. 69 Vary the throttle positions. Drive slowly at sustained idle. 5. Pull only light loads. 7. Never substitute or mix oil brands. Check oil reservoir level indicated on page 66. 6. CAUTION Use only Polaris Premium 4 All Season synthetic oil, or API certified "SH" oil. Fill fuel tank with vehicle operation and handling. 4. OPERATION Break-In Period 4-Cycle Engines The break in period...
Owners Manual
Page 73
... neutral and reset the parking brake. 2. CAUTION You must allow your vehicle adequate warm up time before operating or engine damage could result. 1. Turn the engine stop switch to engage the starter. Pull the choke out all the way. Carbon monoxide exhaust gas is needed for Starting a Cold Engine WARNING Never run an engine in an enclosed area. Turn the fuel tank valve to ON. 3. Sit on the vehicle. 4. OPERATION Starting the Engine Procedure for starting...
... neutral and reset the parking brake. 2. CAUTION You must allow your vehicle adequate warm up time before operating or engine damage could result. 1. Turn the engine stop switch to engage the starter. Pull the choke out all the way. Carbon monoxide exhaust gas is needed for Starting a Cold Engine WARNING Never run an engine in an enclosed area. Turn the fuel tank valve to ON. 3. Sit on the vehicle. 4. OPERATION Starting the Engine Procedure for starting...
Owners Manual
Page 75
.... Maximum trailer weight - 850 lbs.(386 kg); maximum vertical hitch weight - 30 lbs.(14 kg). When operating over rough or hilly terrain, reduce speed and cargo to 1225 (556 kg) on level ground only with cargo. Know your machine before your machine's capabilities. Select models may tow up to maintain stable driving conditions. Do not tow any trailer on the rear) and mounted as...
.... Maximum trailer weight - 850 lbs.(386 kg); maximum vertical hitch weight - 30 lbs.(14 kg). When operating over rough or hilly terrain, reduce speed and cargo to 1225 (556 kg) on level ground only with cargo. Know your machine before your machine's capabilities. Select models may tow up to maintain stable driving conditions. Do not tow any trailer on the rear) and mounted as...
Owners Manual
Page 77
... maintain stable operating conditions. Vehicle speed should never exceed 10 mph (16 kph) while towing a load on the front rack. When handling off-centered loads which cannot be reduced to overturn. OPERATION Carrying Loads S S S S S LOADS MUST BE CARRIED AS LOW ON THE RACKS AS POSSIBLE. Always attach the tow load to the hitch point designated for your ATV. DO NOT TRAVEL...
... maintain stable operating conditions. Vehicle speed should never exceed 10 mph (16 kph) while towing a load on the front rack. When handling off-centered loads which cannot be reduced to overturn. OPERATION Carrying Loads S S S S S LOADS MUST BE CARRIED AS LOW ON THE RACKS AS POSSIBLE. Always attach the tow load to the hitch point designated for your ATV. DO NOT TRAVEL...
Owners Manual
Page 93
... Oil (shaft drive) Engine Cylinder Head and Cylinder Base Fasteners 25 hrs " " L General Lubrication Engine Oil - change annually Inspect--replace annually and as dirty or wet conditions to your owner's manual supplement to determine if this applies to purge water or dirt contamination from grease fittings and other critical components. Check Level Daily; Item " Transmission Oil Level Battery Engine Counterbalance (400 Engines) " L J " Engine breather filter (4-cycle) Brake pad wear Hours or When Miles...
... Oil (shaft drive) Engine Cylinder Head and Cylinder Base Fasteners 25 hrs " " L General Lubrication Engine Oil - change annually Inspect--replace annually and as dirty or wet conditions to your owner's manual supplement to determine if this applies to purge water or dirt contamination from grease fittings and other critical components. Check Level Daily; Item " Transmission Oil Level Battery Engine Counterbalance (400 Engines) " L J " Engine breather filter (4-cycle) Brake pad wear Hours or When Miles...
Owners Manual
Page 95
... hubs/fluid change (AWD) Clutches (drive and driven) Inspect, clean 92 Please refer to your owner's manual supplement to determine if this applies to the nature of the adjustments marked with a J on the following chart, it is recommended that service be performed by an authorized Polaris dealer. " More often under severe use, such as needed Check for leaks at tank cap, lines, fuel valve, filter, pump and...
... hubs/fluid change (AWD) Clutches (drive and driven) Inspect, clean 92 Please refer to your owner's manual supplement to determine if this applies to the nature of the adjustments marked with a J on the following chart, it is recommended that service be performed by an authorized Polaris dealer. " More often under severe use, such as needed Check for leaks at tank cap, lines, fuel valve, filter, pump and...
Owners Manual
Page 99
... grease gun. Front Drive Axle (U Joint) (AWD Models) 11. Check level on steering post Every 3 and grease with grease gun. months or 50 hours 96 Front A Arm Pivot Shaft 13. Upper steering Post Bushing L Grease ** Locate fitting on dipstick and add oil as necessary. Every 3 months or 50 hours Check monthly and change oil see page 125. MAINTENANCE AND LUBRICATION Lubrication Recommendations...
... grease gun. Front Drive Axle (U Joint) (AWD Models) 11. Check level on steering post Every 3 and grease with grease gun. months or 50 hours 96 Front A Arm Pivot Shaft 13. Upper steering Post Bushing L Grease ** Locate fitting on dipstick and add oil as necessary. Every 3 months or 50 hours Check monthly and change oil see page 125. MAINTENANCE AND LUBRICATION Lubrication Recommendations...
Owners Manual
Page 101
... 500 miles, or before long periods of these driveline components (PN 2871515 3 oz.)(PN 2871551 14 oz.). ∆ When suspension action becomes stiff or after submerging in water. Locate fittings and grease Locate fittings and grease 19. Rear L Wheel Hub Grease Bearing Carri- **∆ er 20. Rear Axle Bearing 16. Rear Anti- MAINTENANCE AND LUBRICATION Lubrication Recommendations 15. Upper Control Arms 18. Swing Arm...
... 500 miles, or before long periods of these driveline components (PN 2871515 3 oz.)(PN 2871551 14 oz.). ∆ When suspension action becomes stiff or after submerging in water. Locate fittings and grease Locate fittings and grease 19. Rear L Wheel Hub Grease Bearing Carri- **∆ er 20. Rear Axle Bearing 16. Rear Anti- MAINTENANCE AND LUBRICATION Lubrication Recommendations 15. Upper Control Arms 18. Swing Arm...
Owners Manual
Page 113
... 3/4 turn after gasket contact. 13. Dispose of new engine oil. NOTE: The sealing surfaces on new filter with an external oil tank) 11. Remove dipstick and add the amount of engine oil will remain in good condition. Install new filter and tighten by hand 1/2 to two minutes. Reinstall dipstick. Reinstall drain plug. 15. Start engine and let it idle for leaks. Re-check oil level on lower right...
... 3/4 turn after gasket contact. 13. Dispose of new engine oil. NOTE: The sealing surfaces on new filter with an external oil tank) 11. Remove dipstick and add the amount of engine oil will remain in good condition. Install new filter and tighten by hand 1/2 to two minutes. Reinstall dipstick. Reinstall drain plug. 15. Start engine and let it idle for leaks. Re-check oil level on lower right...
Owners Manual
Page 143
With the transmission in gear and the parking brake locked, place the wheel in the correct position on the tire point toward forward rotation. 2. Lower the vehicle to the chart found on page 140: The following items should be serviced by an authorized Polaris Dealer. 140 Lbs. 20 Ft. MAINTENANCE AND LUBRICATION Adjustments Wheel Installation 1. Be sure the valve stem is toward the outside and...
With the transmission in gear and the parking brake locked, place the wheel in the correct position on the tire point toward forward rotation. 2. Lower the vehicle to the chart found on page 140: The following items should be serviced by an authorized Polaris Dealer. 140 Lbs. 20 Ft. MAINTENANCE AND LUBRICATION Adjustments Wheel Installation 1. Be sure the valve stem is toward the outside and...
Owners Manual
Page 168
... entered the engine or exhaust system. Washing If a high pressure type car wash system is used , grease all zerk fittings immediately after washing. Also run the vehicle to prevent water spots. CAUTION 165 With a few precautions, your a Polaris dealer for free replacement. Waxing Your ATV can scratch the body finish. The best and safest way to the wheel bearings, transmission seals, body panels, brakes and warning labels. MAINTENANCE AND...
... entered the engine or exhaust system. Washing If a high pressure type car wash system is used , grease all zerk fittings immediately after washing. Also run the vehicle to prevent water spots. CAUTION 165 With a few precautions, your a Polaris dealer for free replacement. Waxing Your ATV can scratch the body finish. The best and safest way to the wheel bearings, transmission seals, body panels, brakes and warning labels. MAINTENANCE AND...
Owners Manual
Page 178
HOW TO OBTAIN WARRANTY SERVICE If your ATV requires warranty service, you use your copy of the above limitation may not apply to perform warranty service. Polaris suggests that you must present your original selling dealer; If any Polaris Servicing Dealer to you may use Polaris engine oil. 2. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. Engine Oil 1. Never substitute or mix oil brands as serious engine damage and...
HOW TO OBTAIN WARRANTY SERVICE If your ATV requires warranty service, you use your copy of the above limitation may not apply to perform warranty service. Polaris suggests that you must present your original selling dealer; If any Polaris Servicing Dealer to you may use Polaris engine oil. 2. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. Engine Oil 1. Never substitute or mix oil brands as serious engine damage and...
Owners Manual
Page 179
... ...133 Headlight Adjustment ...147-150 Headlight Lamp Replacement ...146, 149 Indicator Lamp Replacement ...152 Indicator Lights ...60 Key Safety Issues ...8-11 Light Switches ...55 Lights ...146-152 Lubricant, 2cycle ...104 Lubrication ...104-126 Lubrication Recommendations ...94-99 Main Switch ...43 Maintenance and Lubrication ...88-168 Maintenance Record ...100 Making Turns ...78 Manual Shift ...53 Noise Control System ...75 Oil Change ...108-116 Oil Change, Engine - 4 Strokes ...111 Oil Filter Change ...111 Oil Pump Adjustment ...106-107 Oil Pump Bleeding ...108 Oil System...
... ...133 Headlight Adjustment ...147-150 Headlight Lamp Replacement ...146, 149 Indicator Lamp Replacement ...152 Indicator Lights ...60 Key Safety Issues ...8-11 Light Switches ...55 Lights ...146-152 Lubricant, 2cycle ...104 Lubrication ...104-126 Lubrication Recommendations ...94-99 Main Switch ...43 Maintenance and Lubrication ...88-168 Maintenance Record ...100 Making Turns ...78 Manual Shift ...53 Noise Control System ...75 Oil Change ...108-116 Oil Change, Engine - 4 Strokes ...111 Oil Filter Change ...111 Oil Pump Adjustment ...106-107 Oil Pump Bleeding ...108 Oil System...